Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Commodus,
Compedes,
Hubble, Juno, L4C, Lely Center, Lelywash, Lotus, Luna, Nautilus, Orbiter,
Qwes, SAE, Shuttle, Splendimo, Storm, T4C, Tigo, Viseo, Voyager, Walkway
and Welger are registered trademarks of the Lely Group. The right of exclusive
use belongs to the companies of the Lely Group. All rights reserved. The
information given in this publication is provided for information purposes only
and does not constitute an offer for sale. Certain products may not be available
in individual countries and products supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely cannot
accept liability for any damage that might arise from errors or omissions in this
publication.
The English language manual is the original manual. Translations into other
languages use the English language manual as the source document. Lely
accepts no liability for discrepancies between the original English language
manual and versions in other languages. If there is a conflict over the content
and accuracy of any translated manual, the English language manual is the
authority document.
This manual contains the information necessary to operate the Lely Lotus. It
also includes maintenance information that can be done by an operator.
Study and understand this information thoroughly before you operate the Lely
Lotus. Failure to do so could result in personal injury or damage to equipment.
Please consult your local Lely service provider if you do not understand the
information in this manual, or if you need additional information.
All information in this manual has been compiled with care. Lely shall not be
liable for errors or faults in this manual. The recommendations are meant to
serve as guidelines. All instructions, pictures and specifications in this manual
ii
Page 3
Warranty Conditions
Registration
are based on the latest information that was available at the time of publication.
Lely Lotus may comprise improvements, features or options that are not
Your
covered in this manual.
For those parts that fail under normal operating conditions, the factory will
make replacement parts available, free of charge, for a period of 12 (twelve)
months from the date of purchase.
The warranty shall not apply if the instructions mentioned in this manual have
not been followed, or if they have not been followed completely or correctly.
Nor will the warranty apply if you or third parties modify the machine without
our foreknowledge and/or authorisation.
The Type and Serial Number Plate is on the right front of the drawbar.
Always include the type and serial numbers of your product when you contact
your local Lely service provider or order spare parts.
Type and Serial Number Plate
suggest you complete the table below with the type and serial numbers of
We
your product. This makes sure you can easily find the information.
7.1Lotus 770 P Specifications.......................................................................................................7-1
T-H001.1103EN
viTable of Contents
Page 7
1.INTRODUCTION
The Lely Lotus 770 P is a pull-type rotary tedder-to ted mown fodder crops or
to wide spread crop swaths.
working width of the Lely Lotus 770 P is 7.70 meter, and can be driven at
The
speeds up to 15 km/h. The wheels are positioned closely behind the tines to
follow ground contours accurately.
The Lely Lotus 770 P has 6 rotors. A rotor has 7 tine arms with a double spring
steel tine each. The special shaped tines pick up the crop and spread it with a
minimum loss. The rotors can pivot in relation to each other to follow field
indulations accurately.
The Lely Lotus 770 P is connected to the tractor hydraulics. The hydraulic
control makes sure the Lely Lotus 770 P moves quick and easily to the
transport position. The machine can be transported behind the tractor. The
transport width is 3 meter. The Lely Lotus 770 P has either a towing eye for an
upper tractor drawbar or a lower tractor drawbar.
Various optional extras are also available. Refer to Optional Extras Lely Lotus
770 P (page 1-2).
A spare wheel support is installed on the Lotus to carry a spare wheel.
Figure 2. Spare Wheel Support
T-H001.1103EN
1-2Introduction
Page 9
2.1Signal Words
2.SAFETY
This chapter contains safety instructions you must obey when you use or do
maintenance
Lotus.
Note the use of the signal words DANGER, WARNING and CAUTION. The
signal word for each message uses the following guidelines:
on your Lely Lotus. It also explains the safety decals on the Lely
DANGER
WARNING
CAUTION
Note:
2.2Safety Instructions
T-H001.1103EN
Danger:
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
Warning: Indicates a potentially hazardous situation that, if not avoided,
could result in death, serious injury or product damage, and includes
hazards that are exposed when guards are removed.
Caution: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury or damage to the product or property.
Note: This shows extra information that may help the reader.
•Use the Lotus only for the purpose for which it was designed.
•Follow all safety regulations, including those in this manual and instructions
or warnings indicated on the machine.
•Operate the Lotus in a safe manner.
•The Lotus must only be operated by authorised persons.
•Be alert and observe all safety precautions.
•Make sure all safety guards and protection devices are installed and
function correctly.
•Keep people and objects away from moving parts.
•Stop the tractor engine, the Power Take-Off (PTO) and all moving parts
before you do maintenance on the Lotus.
•Make sure no people are in the danger zone when the Lotus is in operation.
This is especially important when you work near or on areas that are
accessible to the public.
•Always use a tractor with a cab.
•Make sure there are no objects in the field that could be thrown up by the
Lotus before you operate the Lotus.
•Obey local legislation when you drive on a public road.
•Use flashing lights or other safety signs, when necessary.
•Do not stand on the Lotus.
•Only use genuine LELY parts.
Safety2-1
Page 10
•Depressurise the hydraulic system before you connect or disconnect
hydraulic hoses.
Use protective clothing, gloves, safety glasses and ear protectors, if
•
necessary.
•Clean or replace the safety decals regularly so that they can be read at all
times.
2.3Explanation of the Safety Decals on the Lely Lotus 770 P
Read the operator's manual carefully before you
operate the Lotus
Keep away from all moving parts unless they are
locked and cannot move.
Keep a safe distance from the Lotus when the
tractor engine is on.
Keep away from the folding area of the rotors.
Read the operating instructions for the PTO
shaft. Always use the correct safety precautions
and protection when you operate the PTO shaft.
Never operate the Lotus at a PTO speed of more
than 540 rpm
T-H001.1103EN
2-2Safety
Page 11
2.4Position of the Safety Decals on the Lely Lotus 770 P
T-H001.1103EN
Figure 3. Position of the Safety Decals on the Lely Lotus 770 P
Safety2-3
Page 12
T-H001.1103EN
2-4Safety
Page 13
3.OPERATION
3.1Connect the Lotus to the Tractor
1.Make sure the tractor is aligned with the Lotus.
If necessary, remove the parking jack from the storage support and
2.
install it to the Lotus drawbar.
3.Turn the winding handle of the parking jack either clockwise or
counterclockwise to adjust the height of the Lotus until the towing eye
is at the same height as the tractor drawbar.
4.Install the Lotus towing eye to the tractor drawbar.
5.Install a correct linkage pin to the coupling system to connect the Lotus
to the tractor.
6.Turn the winding handle of the parking jack counterclockwise to move
the parking jack to the top position.
7.Turn the handle at rear of the parking jack counterclockwise to unlock
it.
8.Remove the parking jack from the Lotus drawbar and install it to the
storage support.
9.Turn the handle at the rear of the parking jack clockwise until it is locked.
10.Remove the wheel wedges and attach them to the support at the front
safety guard.
11.Make sure the primary PTO shaft telescopes smoothly.
T-H001.1103EN
CAUTION
WARNING
WARNING
The first time you connect the Lotus to each tractor, refer to the instructions
supplied with the PTO shaft and make sure the minimum and maximum
overlap of the two parts of the PTO shaft is correct.
Always connect the safety chain of the PTO shaft to a rigid part of the
tractor.
12.Make sure the Lotus PTO shaft telescopes smoothly.
13.Connect the Lotus PTO shaft to the tractor PTO shaft.
The maximum pressure of the tractor hydraulic system must not be more
than 21.0 MPa (210 bar).
14.Remove the dust caps from the two hydraulic hoses.
15.Connect the two hydraulic hoses to the double-acting hydraulic valve on
the tractor.
16.Connect the lighting electrical cable to the correct socket on the tractor.
17.Make sure all the lights on the Lotus operate correctly.
Operation3-1
Page 14
1.Pull eye - 2. Hose support - 3. Wheel wedges - 4. Parking jack - 5. PTO-shaft support
Figure 4. Connection Points
T-H001.1103EN
Figure 5. Install the Parking Jack to the Storage Support
3-2Operation
Page 15
3.2Disconnect the Lotus from the Tractor
WARNING
WARNING
Note:
T-H001.1103EN
Always position the tractor on solid ground before you disconnect the
Lotus from the tractor.
Make sure there are no persons near the Lotus when you disconnect it
from the tractor.
Lotus can be disconnected from the tractor in the transport position
The
and in the working position.
1.Switch off the tractor engine and release the pressure from the tractor
hydraulic system.
2.Install the wheel wedges in front of the transport wheels and behind the
transport wheels.
3.Remove the parking jack from the storage support and install it to the
Lotus drawbar.
4.Make sure the parking jack is locked.
5.Turn the winding handle of the parking jack clockwise to lower the
parking jack to the ground until the Lotus towing eye is cleared from the
tractor drawbar.
6.Disconnect the Lotus primary PTO-shaft from the tractor PTO.
7.Attach the primary PTO-shaft to the PTO support.
8.Disconnect the two hydraulic hoses from the tractor hydraulic system.
9.Install the dust caps on the hydraulic hoses.
10.Attach the hydraulic hoses to the support on the Lotus drawbar.
11.Disconnect the lighting electrical cable from the tractor.
12.Attach the lighting electrical cable to the support on the Lotus drawbar.
13.Remove the tractor from the area.
Operation3-3
Page 16
3.3Move the Lotus from the Transport Position to the Working
Position
WARNING
CAUTION
Make sure there are no persons in the area when you move the Lotus to
the headland position.
sure the safety guards are moved to the bottom position. Safety guards
Make
in top position cause damage to the Lotus when moving from transport position
to the working position.
1.On both sides of the Lotus, move the safety guard to the bottom
position (fig. 6, page 3-4).
2.Make sure all rotor wheel assemblies are set to the same position (page
4-4).
3.Operate the tractor hydraulics system to move the two outer rotor
segments upwards until they are completely upright (A) (fig. 7, page
3-5).
4.Make sure the locking hooks have disengaged.
5.Operate the tractor hydraulic system to lower the two outer rotor
segments to the ground (B) (fig. 7, page 3-5).
6.Set the hydraulic valve in the tractor to the floating position. The rotors
move downwards (C) (fig. 7, page 3-5).
7.Move the tines of the two center rotors to position A (page 4-1).
Figure 6. Move the Safety Guard to the Bottom Position
T-H001.1103EN
3-4Operation
Page 17
T-H001.1103EN
Figure 7. Move the Lotus to the Working Position
Operation3-5
Page 18
3.4Move the Lotus from the Working position to the Transport
Position
WARNING
WARNING
CAUTION
WARNING
Make sure the front axle weight of the tractor is sufficient (use front
weights if necessary) and that you do not exceed the rear axle weight
when the Lotus is in the transport position.
sure the PTO shaft does not turn when the Lotus is in the transport
Make
position.
Use all lights and warning signals as defined by your local road traffic
regulations.
Make sure there are no persons in the area when you move the Lotus to
the transport position.
1.Move the tines of the two center rotors to position B (page 4-1).
2.Operate the tractor hydraulic system to move the two outer rotor
segments of the Lotus upwards until the locking hooks have engaged
(A) (fig. 8, page 3-7).
3.Operate the tractor hydraulic system to move the rotor segments
forwards (B) (fig. 8, page 3-7).
4.On both sides of the Lotus, move the safety guard to the top position
(fig. 10, page 3-8).
5.Move the wheel assembly of the two center rotors to the most inner
position (page 4-4).
T-H001.1103EN
3-6Operation
Page 19
T-H001.1103EN
Figure 8. Move the Lotus to the Transport Position
Operation3-7
Page 20
Figure 9. Make sure the Locking Hooks are Engaged
T-H001.1103EN
Figure 10. Move the Safety Guard to the Top Position
3-8Operation
Page 21
3.5Start Tedding
WARNING
WARNING
WARNING
WARNING
Note:
WARNING
Make sure no persons are near the Lotus when you engage the PTO.
Make sure no persons are within a 25 meter radius of the Lotus during
operation.
Always switch off the tractor engine before you leave the tractor cab.
Do
not operate the Lotus without safety guards or covers, or if the safety
guards or covers are damaged.
During the early stage of the process in particular, fast and airy tedding
twice a day at a low rotor speed is better than intensive tedding at a high
rotor speed.
1.Operate the tractor hydraulic system to lift the rotors to the headland
position.
2.Carefully engage the PTO at the lowest possible engine speed.
3.Slowly increase the speed of the PTO to 400-450 rpm (max. 540 rpm).
Do not drive the machine through the crop when the rotor is on the
ground and not rotating. This causes damage to the tines and tine arms.
4.Drive the tractor at a minimum speed of 15 km/h and make sure:
T-H001.1103EN
Note:
•The hydraulic rams telescope smoothly
•The PTO speed stays at the speed shown on the Lotus.
5.Set the tractor hydraulic system to the floating position to lower the rotors
to the ground.
6.If necessary:
•Adjust the tines (page 4-1).
•Adjust the rotor angle (page 4-2).
•Adjust the height of the rotor wheels (page 4-4).
7.The following tedding procedure is recommended:
1.Drive the tractor up and down to ted the center part of the field
(1). Keep a lane of approximately one working width free at the
sides of the field.
In case of windy weather conditions, drive the tractor up and down
against the wind.
2.Drive the tractor along the side of the field to ted sides (2).
Operation3-9
Page 22
Figure 11. Recommended Tedding Procedure
3.6Move the Lotus from the Working Position to the Headland
Position
1.Operate the tractor hydraulic system to lift the rotors to the headland
position.
3.7Stop Tedding
T-H001.1103EN
WARNING
WARNING
3-10Operation
Always switch off the tractor engine before you leave the tractor cab.
1.
Stop the tractor.
2.Operate the tractor hydraulic system to lift the rotors to the headland
position.
3.Disengage the PTO.
Wait for all moving parts of the Lotus to stop.
4.Switch off the tractor engine.
Page 23
4.TEST AND ADJUSTMENT
4.1Adjust the Tines
1.Disengage the lock from the tine.
2.Move
the tine to the applicable position. The lock returns automatically.
Note:
Note:
T-H001.1103EN
Position A gives a large spread of the crop. Position B gives a small
spread of the crop.
If you want to ted the side of the field, set the tines of the rotor adjacent
to the side of the field to position B. This gives a small spread of the crop
at the side of the field and makes sure the crop stays on the field.
Figure 12. Adjust the Position of the Tines
Test and Adjustment4-1
Page 24
4.2Adjust the Rotor Angle
CAUTION
Make sure the height adjustment of the tines is not too low. This results in an
excessive load and causes the tines to wear or break.
Make sure:
1.
1.The Lotus is connected to the tractor (page 3-1).
2.The Lotus is in the working position (page 3-4).
3.The hydraulic system is set to the floating position.
2.Remove the parking jack from the storage support (fig. 5, page 3-2).
3.Install the parking jack underneath the frame of the transport wheel.
4.Turn the winding handle of the parking clockwise to lift transport wheel
from the ground.
5.On both sides:
1.Remove the five bolts from the transport wheel assembly.
2.Adjust the transport wheel assembly to the applicable height.
3.Install the five bolts.
6.Make sure the tines slightly touch the ground and the crop is picked
correctly.
7.Make sure the tines touch the ground over a distance of approximately
25 cm.
8.If necessary:
•Adjust the height of the rotor wheels (page 4-4).
Figure 13. Adjust the Rotor Angle
T-H001.1103EN
4-2Test and Adjustment
Page 25
T-H001.1103EN
Figure 14. The Distance over which the Tines should Touch the Ground.
Test and Adjustment4-3
Page 26
4.3Adjust the Height of the Rotor Wheels
CAUTION
Note:
Make sure the height adjustment of the tines is not too low. This results in an
excessive load and causes the tines to wear or break.
Move the Lotus to the headland position (page 3-10).
1.
2.Switch off the tractor engine.
3.Make sure the rotors can not move downwards.
4.Remove the locking pin from the wheel assembly.
5.Adjust the wheel assembly to the applicable hole.
The top hole gives a higher working height. The bottom hole gives a lower
working height. A lower position of the wheel assembly is recommended
when working in light and short crops or windy conditions.
6.Install the locking pin in the wheel assembly.
7.If necessary:
•Adjust the rotor angle (page 4-2).
Figure 15. Adjust the Working Height
T-H001.1103EN
4-4Test and Adjustment
Page 27
5.MAINTENANCE
5.1Scheduled Maintenance
5.1.1Maintenance After Operation
•Clean the Lotus (page 5-3).
Make sure the tines and tine arms are tight and not damaged.
•
•Grease the Lotus with an anti-corrosion agent.
5.1.2Maintenance Every 10 Working Hours
•Grease the drive line (page 5-4).
5.1.3Maintenance Every 50 Working Hours
•Grease the pivot points (page 5-3).
5.1.4Maintenance Every 100 Working Hours
•Grease the PTO shafts (page 5-5).
5.1.5Maintenance Every 250 Working Hours
•Make sure the hydraulic hoses are not damaged or worn. Replace if
necessary.
T-H001.1103EN
5.1.6Maintenance Every 500 Working Hours
•Replace the gearbox grease (page 5-6).
5.1.7Maintenance Before Prolonged Storage
•Grease the Lotus with an anti-corrosion agent.
•Grease the PTO shafts (page 5-5).
•Replace the gearbox grease (page 5-6).
•Grease the pivot points (page 5-3).
•Grease the drive line (page 5-4).
•Torque tighten the nuts of the transport wheels to 270 Nm (27 kgm).
•Examine the deflection of the rotors. Adjust the stop bolts if necessary (page
5-7).
•Make sure the tyres meet the correct pressure (page 6-2).
•Examine the Lotus for damage and defects. Repair or replace damaged
parts.
•Examine the hydraulic system for leaks and damaged parts. Repair or
replace damaged parts.
•Examine the gearbox for leaks.
•Make sure all bolts and nuts are torque-tight (page 6-1).
Maintenance5-1
Page 28
•Make sure all safety decals are not damaged. Replace if necessary (page
).
2-3
5.1.8Maintenance After Prolonged Storage
•Grease the PTO shafts (page 5-5).
Replace the gearbox grease (page 5-6).
•
•Grease the pivot points (page 5-3).
•Grease the drive line (page 5-4).
•Torque tighten the nuts of the transport wheels to 270 Nm (27 kgm).
•Examine the deflection of the rotors. Adjust the stop bolts if necessary (page
5-7).
•Make sure the tyres meet the correct pressure (page 6-2).
•Examine the Lotus for damage and defects. Repair or replace damaged
parts.
•Examine the hydraulic system for leaks and damaged parts. Repair or
replace damaged parts.
•Examine the gearbox for leaks.
•Make sure all bolts and nuts are torque-tight (page 6-1).
•Make sure all safety decals are not damaged. Replace if necessary (page
2-3).
T-H001.1103EN
5-2Maintenance
Page 29
5.2Preventive Maintenance
5.2.1Clean the Lotus
1.Make sure the Lotus is in the working position.
Use a water jet to thoroughly clean the Lotus.
2.
3.Move the Lotus to the headland position.
4.Carefully engage the PTO at the lowest possible engine speed for a
short time to remove any water from the rotors.
5.2.2Grease the Pivot Points
•Requirements:
Grease pump
•
•Biodegradable grease (Total Biomultis SEP2 or equivalent)
1.Use the grease pump to grease the pivot points.
T-H001.1103EN
Figure 16. Grease the Pivot Points
Maintenance5-3
Page 30
5.2.3Grease the Drive Line
•Requirements:
•
•Biodegradable grease (Total Biomultis SEP2 or equivalent)
1.On both side of the Lotus, use the grease pump to grease the drive line.
Grease pump
Figure 17. Grease the Drive Line 1
T-H001.1103EN
5-4Maintenance
Page 31
5.2.4Grease the PTO shaft
T-H001.1103EN
Figure 18. Grease the Drive Line 2
•Requirements:
•
Grease pump
•Biodegradable grease (Total Biomultis SEP2 or equivalent)
1.Use the grease pump to grease the PTO shaft.
2.Grease the profiled tubes of the PTO shaft.
Figure 19. Grease Points PTO Shaft
Maintenance5-5
Page 32
5.2.5Replace the Gearbox Grease
•Requirements:
Shell Alvania WR 0 or equivalent
•
•Loctite 574
1.Remove the cover (2) from the front of the gearbox.
2.Remove the old grease from the gearbox.
3.Fill the gearbox with 0.35 kg of Shell Alvania WR 0 or equivalent.
4.Put Loctite 574 on the cover bolt holes and the edge of the gearbox.
5.Install the cover on the gearbox.
6.Dispose of the old grease as specified by local regulations.
1. Cover bolts - 2. Cover
Figure 20. Replace the Gearbox Grease
T-H001.1103EN
5-6Maintenance
Page 33
5.3Corrective Maintenance
5.3.1Adjust the Deflection of the Rotors
1.Park the Lotus on a level floor.
Move the Lotus to the working position (page 3-4).
2.
3.Make sure the Lotus is level.
4.To adjust the deflection of the two outer rotors:
1.Place an elevation of at least 30 mm underneath the four rotor
wheels.
2.Turn the adjustment nut to adjust the deflection of the rotors (fig.
21, page 5-7).
3.Make sure the stop bolts slightly touch the stops.
5.To adjust the deflection of the two second outer rotors:
1.Place an elevation of at least 30 mm underneath the two central
rotor wheels.
2.Turn the adjustment nut to adjust the deflection of the rotors.
3.Make sure the stop bolts slightly touch the stops.