LELY 1015 CD Profi Operator's Manual
Lely Hibiscus
1015 CD Profi
R-H012.1103EN
Operator Manual
TRADEMARKS, COPYRIGHT AND
DISCLAIMER
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and Welger are registered trademarks of the Lely Group. The right of exclusive
use belongs to the companies of the Lely Group. All rights reserved. The
information given in this publication is provided for information purposes only
and does not constitute an offer for sale. Certain products may not be available
in individual countries and products supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely cannot
accept liability for any damage that might arise from errors or omissions in this
publication.
The English language manual is the original manual. Translations into other
languages use the English language manual as the source document. Lely
accepts no liability for discrepancies between the original English language
manual and versions in other languages. If there is a conflict over the content
and accuracy of any translated manual, the English language manual is the
authority document.
Cosmix, Discovery, F4C, Fertiliner, Gravitor, Grazeway, Hibiscus,
Manual Contents
Copyright © 2010 Lely Industries NV
All rights reserved
Lely Industries NV
Weverskade 110
3147 PA Maassluis
The Netherlands
Phone: Tel: +31 (0)10 59 96 333
Fax: Fax: +31 (0)10 59 96 444
Website: www.lely.com
PREFACE
This manual contains the information necessary to operate the Lely Hibiscus.
It also includes maintenance information that can be done by an operator.
Study and understand this information thoroughly before you operate the Lely
Hibiscus. Failure to do so could result in personal injury or damage to
equipment. Please consult your local Lely service provider if you do not
understand the information in this manual, or if you need additional information.
All information in this manual has been compiled with care. Lely shall not be
liable for errors or faults in this manual. The recommendations are meant to
serve as guidelines. All instructions, pictures and specifications in this manual
ii
Warranty Conditions
Registration
are based on the latest information that was available at the time of publication.
Your Lely Hibiscus may comprise improvements, features or options that are
not covered in this manual.
For those parts that fail under normal operating conditions, the factory will
make replacement parts available, free of charge, for a period of 12 (twelve)
months from the date of purchase.
warranty shall not apply if the instructions mentioned in this manual have
The
not been followed, or if they have not been followed completely or correctly.
Nor will the warranty apply if you or third parties modify the machine without
our foreknowledge and/or authorisation.
The Type and Serial Number Plate is on the front of the headstock.
Always include the type and serial numbers of your product when you contact
your local Lely service provider or order spare parts.
Type and Serial Number Plate
suggest you complete the table below with the type and serial numbers of
We
your product. This makes sure you can easily find the information.
Type number
Serial number
iii
iv
Table of Contents
1.
Introduction.........................................................................................................................................1-1
1.1 Rotors.......................................................................................................................................1-2
1.2 Hydraulic System.....................................................................................................................1-2
1.3 Octosense Wheel Assembly....................................................................................................1-2
1.4 Adjustable Cam Track..............................................................................................................1-2
1.5 Brake System...........................................................................................................................1-2
1.6 Lely Hibiscus 1015 CD Profi +.................................................................................................1-2
1.7 Optional Extras Lely Hibiscus 1015 CD Profi...........................................................................1-3
1.7.1 Stabilization Chain...................................................................................................................1-3
1.7.2 Spare Wheel Support...............................................................................................................1-3
2. Safety...................................................................................................................................................2-1
2.1 Signal Words............................................................................................................................2-1
2.2 Safety Instructions....................................................................................................................2-1
2.3 Explanation of the Safety Decals on the Lely Hibiscus 1015 CD Profi....................................2-2
2.4 Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi..........................................2-3
3. Operation.............................................................................................................................................3-1
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3.1 Connect the Hibiscus to the Tractor.........................................................................................3-1
3.2 Disconnect the Hibiscus from the Tractor................................................................................3-2
3.3 Move the Hibiscus to the Transport Position............................................................................3-3
3.4 Move the Hibiscus to the Working Position..............................................................................3-6
3.5 Move the Hibiscus from the Working Position to the Headland Position.................................3-7
3.6 Start Raking.............................................................................................................................3-7
3.7 Stop Raking..............................................................................................................................3-9
4. Test and Adjustment..........................................................................................................................4-1
4.1 Adjust the Cam Track...............................................................................................................4-1
4.2 Adjust the Swath Width............................................................................................................4-2
4.3 Adjust the Working Height........................................................................................................4-3
4.4 Adjust the Tandem Wheel Assembly.......................................................................................4-4
4.5 Change to Combined or Individual Lifting................................................................................4-5
4.6 Adjust the Descending Speed..................................................................................................4-7
4.7 Adjust the Ground Pressure.....................................................................................................4-8
5. Maintenance........................................................................................................................................5-1
Table of Contents v
5.1 Scheduled Maintenance...........................................................................................................5-1
5.1.1
5.1.2 Maintenance Every 10 Working Hours....................................................................................5-1
5.1.3 Maintenance After the First 30 Working Hours........................................................................5-1
5.1.4 Maintenance Every 50 Working Hours....................................................................................5-1
5.1.5 Maintenance Every 100 Working Hours..................................................................................5-1
5.1.6 Maintenance Before Prolonged Storage..................................................................................5-1
5.1.7 Maintenance After Prolonged Storage.....................................................................................5-2
Maintenance After Operation...................................................................................................5-1
5.2 Preventive Maintenance...........................................................................................................5-3
5.2.1 Grease the Rotor Gearbox.......................................................................................................5-3
5.2.2 Grease the Pivot Frame...........................................................................................................5-3
5.2.3 Grease the Support Frame......................................................................................................5-5
5.2.4 Grease the Swath Width Support............................................................................................5-5
5.2.5 Grease the Steering Device.....................................................................................................5-6
5.2.6 Grease the PTO shaft..............................................................................................................5-7
5.2.7 Replace the Gearbox Oil..........................................................................................................5-7
5.2.8 Grease the Rear Wheel Assembly...........................................................................................5-9
5.2.9 Grease the Bearing of the Transport Wheel Axle....................................................................5-9
5.2.10 Grease the Octosense Wheel Assembly.................................................................................5-9
5.2.11 Torque-tighten the Nuts of the Rotor.....................................................................................5-10
5.3 Corrective Maintenance.........................................................................................................5-12
5.3.1 Drain and Refill the Hydraulic System...................................................................................5-12
6. Diagrams and Tables.........................................................................................................................6-1
6.1 Lely Hibiscus 1015 CD Profi Hydraulic Schematic...................................................................6-1
6.2 Lely Hibiscus 1015 CD Profi Electrically Controlled Hydraulic Schematic...............................6-2
6.3 Tyre Pressure Diagram............................................................................................................6-3
6.4 Bolt and Nut Torque Table.......................................................................................................6-3
7. Troubleshooting.................................................................................................................................7-1
8. Specifications.....................................................................................................................................8-1
8.1 Hibiscus 1015 CD Specifications.............................................................................................8-1
8.2 Hibiscus 1015 CD Profi + Specifications..................................................................................8-2
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vi Table of Contents
1. INTRODUCTION
The Lely Hibiscus 1015 CD Profi is a twin rotor rake to rake grass.
Lely Hibiscus 1015 CD Profi has two rotors with 15 removable tine arms,
The
each with five double tines.
The tines provide a clean sweep and move the grass to the center in a fluffy
swath.
The swath width can be hydraulically adjusted.
The Lely Hibiscus 1015 CD Profi has:
• Two rotors
• A hydraulic system
• An octosense wheel assembly
• An adjustable cam track.
• A brake system
Various optional extras are also available. Refer to Optional Extras Lely
Hibiscus 1015 CD Profi (page 1-3).
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1. Safety guard - 2. Tine arm with tines - 3. Wheel wedge support - 4. Spare wheel support -
5.
Transport wheel - 6. Swath width adjustment - 7. Working height adjustment - 8. Rotor - 9.
Tandem wheel - 10. Pivot wheel - 11. Parking jack - 12. PTO- shaft - 13. Headstock
Figure 1. Overview of the Lely Hibiscus 1015 CD Profi
Introduction 1-1
1.1 Rotors
A 3-D system connects the rotors to the carriage of the Lely Hibiscus 1015 CD
Profi. This allows the rotors to follow ground contours independently from the
carriage.
modular design of the Lely Hibiscus rotors enables quick and easy repair
The
and replacement worn parts.
1.2 Hydraulic System
The hydraulic system transfers part of the weight of the rotors to the carriage
to minimize any damage to the crop.
The hydraulic system is controlled either by an operating cord or an electric
control
to the working position.
The electric controlled system also permits operation with one rotor in the
headland position. This enables raking places that are difficult to reach, for
example slopes and corners.
panel to move the Lely Hibiscus 1015 CD Profi from transport position
1.3 Octosense Wheel Assembly
The Octosense wheel assembly has eight tyres and is installed underneath
the
rotors. It enables the rotors to follow ground contours accurately and rake
cleanly.
1.4 Adjustable Cam Track
The adjustable cam track determines the pick and release moments of the
crop.
Correct adjustment of the cam track depends on the type of crop, terrain
conditions and forward speed. The cam track is adjusted by moving the
adjustment strip to front or the back. Moving the adjustment strip to the front
gives a late release of the crop. Moving the adjustment strip to the back gives
an early release of the crop.
1.5 Brake System
The brakes of the Lely Hibiscus 1015 CD Profi are installed on the transport
wheels. Either oil-pressure or air-pressure brake systems can be installed.
1.6 Lely Hibiscus 1015 CD Profi +
The Lely Hibiscus 1015 CD Profi + is a special version of the Lely Hibiscus
1015
CD Profi. It has adjustable wheel assemblies underneath the rotors. This
enables easy adjustment of the working height during operation.
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An electrically controlled hydraulic system operates the adjustable wheel
assemblies. The control panel is installed in the tractor cab.
1-2 Introduction
1.7 Optional Extras Lely Hibiscus 1015 CD Profi
1.7.1 Stabilization Chain
Stabilization chains are used to keep the lower arms of the tractor at the correct
height.
and the connection points of the Hibiscus.
Figure 2. Stabilization Chains
1.7.2 Spare Wheel Support
A spare wheel support is installed on the Hibiscus to carry a spare wheel.
The stabilisation chains are installed between a rigid part of the tractor
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Figure 3. Spare Wheel Support
Introduction 1-3
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1-4 Introduction
2.1 Signal Words
2. SAFETY
This chapter contains safety instructions you must obey when you use or do
maintenance on your Lely Hibiscus. It also explains the safety decals on the
Lely Hibiscus.
Note the use of the signal words DANGER, WARNING and CAUTION. The
signal word for each message uses the following guidelines:
DANGER
WARNING
CAUTION
Note:
2.2 Safety Instructions
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Danger: Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
Warning: Indicates a potentially hazardous situation that, if not avoided,
could result in death, serious injury or product damage, and includes
hazards that are exposed when guards are removed.
Caution: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury or damage to the product or property.
Note: This shows extra information that may help the reader.
• Use the Hibiscus only for the purpose for which it was designed.
• Follow all safety regulations, including those in this manual and instructions
or warnings on the machine.
• Operate the Hibiscus safely.
• The Hibiscus must only be operated by authorised persons.
• Be alert and observe all safety precautions.
• Make sure all safety guards and protection devices are installed and
function correctly.
• Keep people and objects away from moving parts.
• Stop the tractor engine, the Power Take-Off (PTO) and all moving parts
before you do maintenance on the Hibiscus.
• Make sure no people are in the danger zone when the Hibiscus is in
operation. This is especially important when you work near or on areas that
are accessible to the public.
• Always use a tractor with a cab.
• Make sure there are no objects in the field that could be thrown up by the
Hibiscus before you operate the Hibiscus.
• Obey local legislation when you drive on a public road.
• Use flashing lights or other safety signs, when necessary.
• Do not stand on the Hibiscus.
• Only use genuine LELY parts.
Safety 2-1
• Depressurise the hydraulic system before you connect or disconnect
hydraulic hoses.
Use protective clothing, gloves, safety glasses and ear protectors, if
•
necessary.
• Clean or replace the safety decals regularly so that they can be read at all
times.
2.3 Explanation of the Safety Decals on the Lely Hibiscus 1015 CD Profi
Read the operator's manual carefully before you
operate the Hibiscus
Keep a safe distance from the Hibiscus when the
tractor engine is on.
Keep away from all moving parts unless they are
locked and cannot move.
Read the operating instructions for the PTO
shaft. Always use the correct safety precautions
and protection when you operate the PTO shaft.
Never operate the Hibiscus at a PTO speed of
more than 540 rpm
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2-2 Safety
2.4 Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi
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Figure 4. Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi
Safety 2-3
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2-4 Safety
3. OPERATION
3.1 Connect the Hibiscus to the Tractor
1. Adjust the 3-point hitch on the tractor until the arms are at the same
height.
Connect the two lower arms of the 3-point hitch to the linkage pins on
2.
the headstock.
3. If the Hibiscus has category III linkage pins, install filler pieces between
the linkage pins and the lowers arms of the tractor.
4. Use the tractor hydraulics system to lift the headstock until it is level.
5. Extend the parking jacks to the highest position.
6. Connect the stabilization chains (or rods) from the tractor to the lower
arms of the Hibiscus.
7. Make sure no lateral movement is possible.
8. Remove the wheel wedges and attach them to the support at the rear
of the Hibiscus.
CAUTION
WARNING
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WARNING
The first time you connect the Hibiscus to each tractor, refer to the instructions
supplied with the PTO shaft and make sure the minimum and maximum
overlap of the two parts of the PTO shaft is correct.
Always connect the safety chain of the PTO shaft to a rigid part of the
tractor.
9. Make sure the Hibiscus PTO shaft telescopes smoothly.
10. Connect the Hibiscus PTO shaft to the tractor PTO shaft.
The maximum pressure of the tractor hydraulic system must not be more
than 21.0 MPa (210 bar).
11. Remove the dust caps from the hydraulic hoses.
12. Connect the two 1/2" hydraulic hoses to a single-acting hydraulic valve
with floating position on the tractor.
13. Connect the 3/8" hydraulic hoses to a double-acting valve on the tractor.
14. Connect the hydraulic brake hose to the tractor's trailer brake
connection.
15. Make sure the brakes operate correctly.
16. If a mechanically controlled hydraulic system is installed:
1. Put the end of the operating cord in the tractor cab.
17. If an electrically controlled hydraulic system is installed:
1. Use the magnet to attach the control box to a rigid metal part of
the tractor cab.
2. Connect the power supply cable of the control box to a suitable
connector in the tractor cab.
18. Connect the lighting electrical cable to the correct socket on the tractor.
19. Make sure all the lights on the Hibiscus operate correctly.
Operation 3-1
Figure 5. Connection Points
3.2 Disconnect the Hibiscus from the Tractor
1. Move the two parking jacks to the bottom position.
2. Install
3. Use the tractor hydraulic system to lower the headstock until the parking
4. Switch off the tractor engine.
5. Disconnect the Hibiscus PTO shaft from the tractor PTO.
6. Attatch the PTO shaft to the mount provided.
7. Release the pressure from the tractor hydraulic system.
8. Disconnect the hydraulic hoses from the tractor hydraulic system.
9. Install the dust caps on the hydraulic hoses.
10. Attach the hydraulic hoses to the support on the headstock.
11. If stabilization chains (or rods) are used:
12. If a mechanically controlled hydraulic system is installed:
the wheel wedges in front of the transport wheels and behind the
transport wheels.
jacks are on the ground.
1. Disconnect the stabilization chains (or rods) from the lower arms
of the tractor.
1. Remove the operating cord from the tractor cab.
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3-2 Operation
13. If an electrically controlled hydraulic system is installed:
Disconnect the electrical power supply for the control box from
1.
the tractor.
2. Remove the control box from the tractor cab.
14. Disconnect the brake hoses from the tractor.
15. Attach the brake hoses to the support on the headstock.
16. Disconnect the lighting electrical cable from the tractor.
17. Disconnect the two lower arms from the linkage pins on the headstock.
18. Remove the tractor from the area.
3.3 Move the Hibiscus to the Transport Position
WARNING
WARNING
WARNING
CAUTION
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Make sure there are no persons in the area when you move the Hibiscus
to the transport position.
Make sure the front axle weight of the tractor is sufficient (use front
weights if necessary) and that you do not exceed the rear axle weight
when the Hibiscus is in the transport position.
Make sure the PTO shaft does not turn when the Hibiscus is in the
transport position.
Use all lights and warning signals as defined by your local road traffic
regulations.
1.
Disengage the PTO.
2. Wait for all moving parts of the Hibiscus to stop.
3. On the left and right side of the Hibiscus:
1. Remove the split pin from the four outer tine arms.
2. Remove the tine arms from the rotor.
3. Attach the removed tine arms to the provided mount and install
the split pins.
4. Remove the split pin of the safety guard
5. Move the safety guard up.
6. Install the split pin of the safety guard and make sure the safety
guard is locked.
4. If a mechanically controlled hydraulic system is installed:
1. Pull the operating cord to release the locking hooks on the
hydraulic ram.
2. Operate the tractor hydraulic system to retract the hydraulic ram
until the Hibiscus is in the transport position.
3. Make sure the locking hooks have engaged in the hydraulic rams.
Operation 3-3
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