Leisure Line WL110 Operations, Maintenance Manual And Safety Instructions
Leisure Line WL110 Boiler
Operations & Maintenance Manual
And
Safety Instructions
SAFETY NOTICE
PLEASE READ ENTIRE MANUAL BEFORE INSTALLING
YOUR NEW BOILER. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH
CONTACT YOU LOCAL BUILDING AND FIRE OFFICIALS
ABOUT RESTRICTIONS AND PERMIT/INSPECTION
REQUIREMENTS IN YOUR AREA
Black Rock Manufacturing
DBA
Leisure Line Stove Company
Rear 620 Broad Street
Berwick, PA 18603
http://www.leisurelinestoves.com
blackrockmanufacturing@gmail.com
info@leisurelinestoves.com
570-752-1811
WARNING – RISK OF FIRE – DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07” wc,
OPERATING AT A DRAFT ABOVE -.07” wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION – BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
Table of Contents
Important Warning Statements ........................................................................................... 2
Important Warning Statements (contd.) .............................................................................. 3
Boiler Concept of Operation and General Information ...................................................... 3
Unpack and Installation instructions ................................................................................... 5
Boiler Plumbing Instructions .............................................................................................. 6
Boiler Pre-Operation Instruction ........................................................................................ 6
Lighting the Boiler for Coal Operation ............................................................................... 7
In Season Maintenance ....................................................................................................... 8
Resolution of Common Problems ....................................................................................... 9
Boiler Shut Down and End of Season Maintenance ......................................................... 10
Recommended Spare Parts ............................................................................................... 10
Specifications .................................................................................................................... 11
APPENDIX A, Boiler Parts List....................................................................................... 12
APPENDIX B, Coal/Oil Set up instructions Leisure Line WL 110 ................................. 13
APPENDIX C, Control Schematic for the Leisure Line WL 110 .................................... 15
APPENDIX D, Manufacturers Labels .............................................................................. 16
APPENDIX D, Manufacturers Labels (contd.) ................................................................ 17
Appendix E: Installation and Maintenance Record ......................................................... 18
Important Warning Statements
Your Boiler comes with one Carbon Monoxide Detector, It is recommended that there be one outside each sleeping area and at least one per
floor, read your CO manual completely before lighting boiler
IMPORTANT: This carbon monoxide alarm is designed to detect carbon monoxide from ANY source of combustion. It is NOT designed to
detect smoke, fire, or any other gas. WARNING: Carbon monoxide alarms are not smoke alarms. This
carbon monoxide alarm is not a substitute for installing and maintaining an appropriate number of smoke alarms in your home. This
carbon monoxide alarm will not sense smoke, fire, or any poisonous gas other than carbon monoxide even though carbon monoxide can be
generated by fire. For this reason you must
install smoke alarms to provide early warning of fire and to protect you and your family from fire and its related hazards. CAUTION: This
alarm will only indicate the presence of carbon monoxide at the sensor. Carbon monoxide may be present in
other areas.
General Carbon Monoxide Information
Carbon monoxide is a colorless, odorless and tasteless poison gas that can be fatal when inhaled. CO inhibits the blood’s capacity to carry oxygen.
Periodically review this alarm manual and discuss your CO alarm emergency procedure with all the members of your family. Never ignore a CO
alarm. A true alarm is an indication of potentially dangerous levels of CO. CO alarms are designed to alert you to the presence of CO before
an emergency – before most people would experience symptoms of CO poisoning, giving you time to resolve the problem calmly. Determine if
anyone in the household is experiencing symptoms of CO poisoning. Many cases of reported CO poisoning indicate that while victims are aware they
are not well, they become so disoriented they are
unable to save themselves by either exiting the building or calling for assistance. Also, young children and household pets may be the first affected.
You should take extra precautions to protect high-risk persons from CO exposure because they may experience ill effects from CO at levels that
would not ordinarily affect a healthy adult.
Symptoms of CO Poisoning
The following common symptoms are related to CO poisoning and
should be discussed with ALL members of the household.
Mild Exposure:
Slight headache, nausea, vomiting, fatigue (often described as
“flu-like” symptoms).
Medium Exposure:
Severe throbbing headache, drowsiness, confusion, fast heart rate.
Extreme Exposure:
Unconsciousness, convulsions, cardio-respiratory failure, death.
If you experience even mild symptoms of CO poisoning, consult your
doctor immediately!
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION – HOT SURFACES – KEEP CHILDREN AWAY – DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
WARNING – RISK OF FIRE – DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07” wc,
OPERATING AT A DRAFT ABOVE -.07” wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION – BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
Important Warning Statements (contd.)
WARNING
Improper installation, adjustments, alterations, service, or maintenance of your Leisure Line Boiler or
Power Venter can cause property damage, personal injury or loss of life. Installation and service must be
performed by a qualified installer or service agency. Proper permits and inspections should always be
obtained.
If applicable, please make sure you notify your insurance company before placing your boiler into
service. Boiler must be placed on a non-combustible surface.
UL ratings on all Leisure Line boilers and Power Venters are dependent on sufficient clearance as
defined on the label on the rear of your boiler and in this manual. All boilers must utilize a Barometric
Draft Control such as the Field Controls Type RC Barometric Damper, the weights should be adjusted to
obtain a -.03” to -.05” water column negative pressure in the flue pipe at the boiler outlet. Do not operate
with a flue draft exceeding .07” (17.4Pa) water column. Do not store fuel or other combustible material
within marked installation clearances. Inspect and clean flues and chimney regularly.
CAUTION
Hot Surfaces. Keep children away. Do not touch during operation.
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should
be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending
final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be
retained in the closed container until all cinders have thoroughly cooled. Any activities that involve
touching or working around boiler heated surfaces should be accomplished using welding gloves or other
suitable protection for the hands. Additionally safety glasses should be worn when handling ash or
during cleaning and maintenance operations involving fly ash removal.
Boiler Concept of Operation and General Information
1. The Axeman Anderson WL110 pressure Vessel holds 12 gallons of water which makes it very
responsive during the coal fired mode, this small amount of water requires the use of a dump zone high
limit control. The L6006 Aquastat provided with your boiler contains both close on rise and open on
rise contacts, the common terminal R is connected to the power in from the circuit breaker panel/fused
switch, terminal B will be connected to the Red wire in the Coal/Oil switch box to provide power to the
boiler. This circuit will open at the set point of the Aquastat removing power from the boiler. Terminal
W will be connected directly to the circulator that will dump heat from the boiler in the event the unit is
over the set point, typically this works very well on radiant heat zones or fan coil units located outside
the living space such as a garage or basement.
2. The L7224 triple Aquastat provides control of normal boiler high and low limits and can be used to run
one circulator pump. The output of the burner circuit provides full power to the stoker motor and
combustion fan and bypasses the idle circuit designed to keep the boiler running. For this reason it is
important to set the full burn adjustment using the screw adjuster on the feeder prior to setting up the
idle circuit. A full explanation of how this control works is found in the Honeywell instruction manual
found with the documentation envelope or on our website.
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION – HOT SURFACES – KEEP CHILDREN AWAY – DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
WARNING – RISK OF FIRE – DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07” wc,
Idle Fire Relay
Box
Oil/Coal Switch
Coal Hopper
Oil Burner
Bracket
Base with ash
door
Supply Lines
Domestic Hot
Water Coil
Triple Aquastat
Return Line with
Circulator Pump
Oil Burner
OPERATING AT A DRAFT ABOVE -.07” wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION – BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
3. The relay box with two rheostats on top provides an asymmetrical cycle timer and speed control of the
stoker motor and combustion fan to keep the boiler running between burn cycles. The factory setting for
the timer is 4 minutes off (this is the first cycle) and 2 minutes on, the combustion fan rheostat is set for
full speed and the stoker rheostat is set for half speed. When the burner circuit is de-energized two
relays isolate the stoker and combustion fan from the L7224 triple aquastat and allow direct control by
the timer and rheostats.
4. The combustion fan mounted under the feeder motor is run at full speed all the time when the L7224
triple aquastat calls for heat and runs by the rheostat and timer when it is not calling for heat.
5. The feeder motor is run at full speed all the time when the L7224 triple aquastat calls for heat and runs
by the rheostat and timer when it is not calling for heat. The coal feed is adjusted by way of a
adjustment screw on the back of the feeder. This adjustment must be accomplished prior to setting the
idle fire settings using the rheostat and timer.
6. The DWYER Air Meter 460 draft gauge supplied with the boiler is designed to monitor draft in the base
and ensure that the fly ash accumulation in the fire tubes is not excessive so as to effect efficiency and
proper operation.
7. The oil gun is designed to hang on a bracket during coal operation and is either unplugged from power
or disabled by a limit switch when in the stowed position.
8. There is a glass view port which covers the hole left open when the oil gun is removed, this glass is held
in by a plate and the three screws that mount the oil gun.
.
NOTE: Outside combustion air may be necessary if: The solid-fuel-fired appliance does not draw steadily, smell, experiences
smoke roll-out, burns poorly, or back-drafts whether or not there is combustion present. Any of the above symptoms are alleviated
by opening a window slightly on a calm day. The house is equipped with a well-sealed vapor barrier and tight fitting windows
and/or has any powered devices which exhaust house air.
There is excessive condensation on windows in the winter. A ventilation system is installed in the house.
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION – HOT SURFACES – KEEP CHILDREN AWAY – DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
WARNING – RISK OF FIRE – DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07” wc,
Boiler
& Base
H
o
p
p
e
4”
19”
18”
48”
OPERATING AT A DRAFT ABOVE -.07” wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION – BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
Unpack and Installation instructions
To ensure safe installation, it is recommended that this boiler be installed by a qualified installer
1. Record Data in Appendix E and remove plastic and un-band boiler from pallet
2. Remove the two screws that hold the wood shipping base to the pallet
3. Remove the ash pan and fire brick from the bottom of the boiler/pallet
4. Inventory all parts and ensure that all items in Appendix A are present. Immediately notify your dealer
of any missing items.
5. Carefully remove the boiler from the pallet using a fork lift or hand truck
6. Move boiler to installation location
7. Remove the two screws that hold the boiler base to the wood shipping base
CAUTION: ALL PLACARDED CLEARANCES SHALL TO BE ADHERED TO AND MAINTAINED.
UNIT MUST SIT ON A NON-COMBUSTABLE FLOOR WHICH EXTENDS TO LISTED CLEARANCES.
8. Carefully slide the boiler off the wood shipping base and slide the boiler in its final resting place and
connect flue pipe and barometric damper to chimney or Power Vent (refer to Power Vent Instruction
manual for mounting and safety switch installation). All Stove pipe must be 6” black or blued steel 24
gauge pipe. DO NOT USE GALVANISED OR ALUMINUM PIPE! Unless using a Powervent, no
more than 10 feet of stove pipe should be used, including two or less 90* elbows. All horizontal runs
should have a minimum ¼” rise per foot.
9. Verify clearances to combustibles
Per the diagram on right
Ash Door Side
10. Chimney should be Terra Cotta, 316 grade Stainless Steel Liner or Brick lined and in good condition,
height requirement for minimum draft is 15 feet. If a liner is placed in a masonry chimney fill or wrap
insulation around the liner is required to ensure proper draft. If a metal chimney is used it must be Type
HT (Class A) double lined and constructed from Stainless Steel. An excellent Source of supply for this
is Olympia Chimney Supply, 600 Sanders Street, Scranton, PA18505-2495, Phone: 570-496-8890, Fax:
570-496-8894, Website: http://www.olympiachimney.com/ .
NOTE: ALWAYS CHECK WITH LOCAL CODES FOR PROPER INSTALLATION
11. Using the torpedo or carpenters short level check the bottom edges of the boiler to ensure it is level, if
not shim under the appropriate side using non-combustible material.
12. Connect piping and 120 volt power (use a switch with 15 amp fuse in a single gang box and mount on
boiler above switch box) and make connections to the L6006 high limit per the schematic in Appendix
C.
13. Refer to Appendix B in the back of this manual for configuration for Oil or Coal, for coal operation the
Axeman Anderson, Beckett, Honeywell, Carlin and other documentation should be reviewed first.
14. Install spring handle on door by sliding and twisting the spring over the steel handle.
TIP: IF THE COMBUSTION FAN VIBRATES OR MAKES EXCESSIVE NOISE IT CAN BE QUIETED DOWN BY PLACING SOME FIBERGLASS BOILER GASKET
ON THE MOUNTING SURFACE BETWEEN THE BOILER BODY AND FAN FLANGE.
TIP: USE Permatex 81343 ANTI SEIZE COMPOUND ON ALL THREADED FASTENERS FOR EASIER REMOVAL AT A LATER TIME.
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION – HOT SURFACES – KEEP CHILDREN AWAY – DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
WARNING – RISK OF FIRE – DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07” wc,
OPERATING AT A DRAFT ABOVE -.07” wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION – BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
Boiler Plumbing Instructions
1. Read the Axeman Anderson boiler manual, Becket Oil Gun Manual (or Carlin Gas Gun Manual), the
Honeywell L7224C manual found in the envelope that is shipped in the ash pan.
2. Connect all plumbing in accordance with local codes and requirements. SEE FIGURE BELOW FOR
ADDITIONAL INFORMATION ON BOILER CONNECTIONS:
3. Since the WL110 has a water capacity of 12 gallons, it is important that the plumbing connection
method controls the return temperature to ensure a boiler differential temperature of around 25*F. This
can be accomplished by using a primary/secondary connection or by running the circulator continuously
to maintain the temperature of the heating loops.
NOTE: IT IS IMPORTANT FOR THE DUMP ZONE TO BE CONNECTED AND FUNCTIONAL BEFORE LIGHTING
THE BOILER TO PREVENT AN OVERTEMP CONDITION.
Boiler Pre-Operation Instruction
1. Refer to Appendix B for converting unit from oil to coal operation and vice versa.
2. Read the Axeman Anderson boiler manual, Becket Oil Gun Manual (or Carlin Gas Gun Manual), the
Honeywell L7224C manuals AGAIN!
3. Verify that all piping has been pressure tested and that the cold water supply is turned on and the fill
valve is operating properly (there should be around 12 PSI registering on the Tridicator located on the
DHW coil.
4. Verify that all control wiring has been installed and verify that the thermostat (s) is hooked up to the
L7224 triple aquastat.
5. Verify that the L6006 high limit aquastat terminals R to B are in series with the power feeding the
boiler, verify that terminals R to W are feeding the dump zone circulator pump.
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION – HOT SURFACES – KEEP CHILDREN AWAY – DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
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