Leister HEMTEK ST, HEMTEK K-ST Operating Instructions Manual

Leister Technologies AG Galileo-Strasse 10 CH-6056 Kaegiswil/Switzerland
Tel. +41 41 662 74 74 Fax +41 41 662 74 16
www.leister.com sales@leister.com
HEMTEK ST
HEMTEK K-ST
D GB F
17
Contents
GB
English Operating instructions
1. Important Safety Instructions .................................................................................................................18
1.1 Intended Use ...................................................................................................................................19
1.2 Improper Use ...................................................................................................................................19
2. Technical Data ........................................................................................................................................19
3. Transport ................................................................................................................................................19
4. Your HEMTEK ST / K-ST ..........................................................................................................................20
4.1 Type Plate and Identification .............................................................................................................20
4.2 Scope of delivery (standard equipment) .............................................................................................20
4.3 Overview of device parts ..................................................................................................................21
5. Settings on the HEMTEK ST / K-ST .........................................................................................................23
5.1 Setting and assembling table fastening .............................................................................................23
5.2 Adjusting the guide ..........................................................................................................................24
5.3 Insulation silicone plugs (only HEMTEK ST) ........................................................................................24
5.4 Adjusting the contact pressure weight ...............................................................................................25
5.5 Welding nozzle ................................................................................................................................25
6. Commissioning your HEMTEK ST / K-ST ................................................................................................27
6.1 Work environment and safety ...........................................................................................................27
6.2 Operating readiness .........................................................................................................................27
6.3 Positioning ......................................................................................................................................27
6.4 Starting the device ...........................................................................................................................28
6.5 Welding Sequence ...........................................................................................................................28
6.6 Finishing welding .............................................................................................................................28
6.7 Switching o the device / Maintenance .............................................................................................28
7. Quick Reference Guide HEMTEK ST / K-ST .............................................................................................29
8. Warning messages (HEMTEK ST / K-ST) ................................................................................................29
9. FAQs, causes and measures (HEMTEK ST / K-ST) ..................................................................................30
10. Accessories ..........................................................................................................................................30
11. Service and Repair ...............................................................................................................................30
12. Training Course ....................................................................................................................................30
13. Warranty ...............................................................................................................................................30
14. Declaration of Conformity .....................................................................................................................31
15. Disposal ................................................................................................................................................31
18
1. Important Safety Instructions
Operating instructions (translation of operating instructions)
GB
Leister HEMTEK ST / K-ST Automatic welder
Read through the operating instructions before commissioning. Always store these operating instructions at the device. Do not pass the device on to other personnel without the operating instructions.
In addition to the safety instructions contained in the individual chapters of these operating instructions, the following provisions are also to be followed strictly at all times.
We congratulate you on your purchase of a HEMTEK ST / K-ST!
You have chosen a first-class hot air welder. It was developed and produced in accordance with the very latest state of technology in the plastics-processing industry. The device has been manufactured using premium-quality materials.
Warning
Caution
Danger to life! Before opening the device, pull the mains plug out of the socket,
because voltage-bearing components and connections will be exposed when it is opened!
Danger of fire and explosion
exists in connection with improper use of the auto­matic welder (e.g., due to material overheating) and particularly in the vicinity of flammable materials and explosive gases.
Risk of burning!
Do not touch heating element, nozzle and components in the immediate vicinity of the nozzle when hot. The device should always first be allowed to cool down. Do not point the hot air flow at people or animals!
Connect the device to a socket with a protective conductor. Any interruption of the protective conductor inside or outside of the device is dangerous. Use extension cables with protective conductors exclusively!
Risk of clamping injuries!
A danger of clamping injuries exists with the tilting mechanism when the hot-air blowers swivel in and out.
Risk of entanglement!
During operation there is a risk of entanglement on the drive roller.
The nominal voltage specified on the device must match the local supply voltage. If the network voltage fails, then the main switch and the drive must be switched o (raise the drive roller).
The device must be monitored continuously during operation. Waste heat can come into contact with flammable materials that are not in view. Device may be operated only by trained specialists or under their supervision. Children are not permitted to operate the equipment under any circumstances.
19
The HEMTEK ST / K-ST is designed for professional indoor utilization for welding tarpaulins.
Use only original Leister spare parts and accessories because otherwise no warranty or guarantee claims can be asserted.
HEMTEK ST welding processes and material types:
• Hem, hemstitch and fillet welds of thermoplastic materials
• Welding widths 20, 30, 40 mm
HEMTEK K-ST welding processes and material types:
• Flap-piping-welding of thermoplastic materials
• Welding width 8 mm
Any other use or any use beyond that described is deemed as improper use.
Subject to change without prior notice.
For transporting the hot air welder two people are needed.
When working on the open system, do not wear clothing such as scarves, shawls, or neckties. Tie up long hair or protect it by wearing headgear.
Comply with applicable national statutes regarding the carrying or lifting of loads. The weight of your HEMTEK ST / K-ST excluding table fastening is 20 kg.
Two persons are required for transportation with the table fastening.
Caution
Protect the device from moisture and wet conditions.
HEMTEK ST
120 V
HEMTEK ST
230 V
HEMTEK K-ST
120 V
HEMTEK K-ST
230 V
Nozzle width mm 20/30/40 30/40 20 8 8 Nominal voltage V~ 120 220 – 240 220 – 240 120 220 – 240 Nominal voltage W 1 800 3 450 2 350 1 800 2 350 Frequency Hz 50 / 60 50 / 60 Temperature, stepless °C 100 – 650 100 – 650 Air volume, stepless 1 – 10 10 Drive, stepless m/min. 0,8 – 12 0,8 – 12 Emission level L
pA
(dB) 70 (K = 3 dB) 70 (K = 3 dB) Dimensions (L × W × H) mm 433 × 350 × 600 433 × 350 × 600 Weight kg 27 (including table fastening) 27 (including table fastening) Mark of conformity Protection Class I
1.1 Intended Use
1.2 Improper Use
2. Technical Data
3. Transport
20
Example:
The model and serial number are indicated on your device's type plate (8). Enter this information into your operating instructions and always reference this information when addressing inquiries to our representatives or authorized Leister Service points.
Model:..............................................................................................................................................................
Serial no.: .........................................................................................................................................................
HEMTEK ST
1 × HEMTEK ST device
• Table fastening console
• HEM material guidance
• Scraper
• Silicone plugs 1 × Original operating instructions 1 × Translation of operating instructions 1 × Main catalog 1 × Folder
The hot-air blowers (1) MUST be allowed to cool down prior to transport.
Never use the carrying handle (2) on the device for transporting with a crane.
Never use the hot-air blowers (1) to lift the hot-air welding machine.
2
To lift the hot air welder by hand, use the
carrying handle (2).
HEMTEK K-ST
1 × HEMTEK K-ST device
• Table fastening console
• Flap-piping guide 1 × Original operating instructions 1 × Translation of operating instructions 1 × Main catalog 1 × Folder
4. Your HEMTEK ST / K-ST
4.1 Type Plate and Identification
4.2 Scope of delivery (standard equipment)
1
21
1. Hot-air blowers
2. Carrying handle
3. Electric lifting cylinder
4. Fixing unit hot-air blowers
5. Scraper
6. Clamping lever for table fastening feet
7. Table fastening
8. Type plate with model designation
and the series marking
9. Control panel
10. Main Switch
11. Fastening console guide
12. Clamping lever and fixing unit for guide
13. Silicone plugs (remove for piping welding)
14. Hem, open hem and piping guide
15. Drive wheel
16. Pressure wheel
17. Adjustable weight
18. Nozzle
19. Speed potentiometer
20. Drive status LED
21. Start/stop welding (identical to foot pedal)
22. Potentiometer temperature
23. Heating / cooling status LED
24. Heating on / o
25. Air volume
1
2
3
4
5
6
78
9101112
13
14
15
16
17
18
Fig. 1 Control panel (9) ST
HEMTEK ST
19
22
25
20
21
24
23
4.3 Overview of device parts
Loading...
+ 12 hidden pages