Leica Geosystems iCONgrade iCP32 User Manual

Leica iCONgrade iCP32

User Manual

Version 1.0
English

2iCONgrade, Introduction

Introduction

Purchase Congratulations on your purchase of iCONgrade machine control system. iCONgrade System

is an ideal tool for increasing productivity in all aspects of the construction earthmoving
industry.

This manual contains important safety directions as well as instructions for setting up the
system and operating it. Refer to the chapter "4 Safety Directions" for further information.
Read carefully through the User Manual before you switch on the product.

To ensure safety when using the system, please also observe the directions and instructions
contained in the User Manual and Safety Handbook issued by the:

• Machine manufacturer.

Product identification The type and serial number of your products are indicated on the label on the base of the

unit.
Enter the model and serial number in your manual and always refer to this information when
you need to contact your agency or Leica Geosystems authorised service workshop.

Type: iCP32 Control Box Serial No.: _________________________

Type: MMB1300 Cradle Serial No.: _________________________

iCONgrade, Introduction 3

Symbols The symbols used in this manual have the following meanings:

Validity of this manual This manual applies to the Control Box iCP32 and the 2D part of the Control Box iCP42.

Type Description



Danger Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.



Warning Indicates a potentially hazardous situation or an unintended use

which, if not avoided, could result in death or serious injury.



Caution Indicates a potentially hazardous situation or an unintended use

which, if not avoided, may result in minor or moderate injury and/or
appreciable material, financial and environmental damage.



Important paragraphs which must be adhered to in practice as they
enable the product to be used in a technically correct and efficient
manner.

4iCONgrade, Table of Contents

Table of Contents

In this manual Topic Page

1 Product Overview 6

1.1 Product Description and Features 6

1.2 Getting Started 11

1.3 Sensor Setup Keys 13

2Operation 16

2.1 Pre-power up checks 16

2.1.1 Best operation practice for Grader Systems 17

2.1.2 Mast orientation 18

2.1.3 No Articulation, circle center shift, or wheel lean on Grader 19

2.1.4 Grader blade cushioning off 21

2.1.5 No blade rotation on Dozer 22

2.2 Select the Input Source 23

2.3 Setting a Reference Height 26

2.4 Using the MUS1300 Tri-Sonic Sensor 28

2.4.1 Installation and Set Up Tri-Sonic Sensor 32

2.4.2 Operation with the Tri-Sonic Sensor 34

2.4.3 Swap Function 37

2.5 Using the Laser Sensor 39

2.6 SP14 Sensor 41

2.7 3D Sensors 43

2.8 Setting the Value for Gain and Deadband 45

2.9 Sensor Calibration Wizard 48

2.10 Machine Setups 55

iCONgrade, Table of Contents 5

3 Care and Transport 58

3.1 General Notices 58

3.2 Transport 58

3.3 Storage 58

3.4 Cleaning and Drying 59

4Safety Directions 60

4.1 General 60

4.2 Intended Use 60

4.3 Limits of Use 61

4.4 Responsibilities 61

4.5 Hazards of Use 62

4.6 Electromagnetic Compatibility EMC 66

4.7 Labelling 68

5Technical Data 74

5.1 iCP32 Technical Data 74

5.2 Conformity to National Regulations 81

6 International Limited Warranty, Software License Agreement 82

6iCONgrade, Product Overview

1Product Overview

1.1 Product Description and Features

General The control panel has keys surrounding the screen for user input. The 3.5" colour display,

incorporates a state of the art LCD colour screen, making it easy to use, even in bright, sunny
conditions.

The rugged IP56 enclosure is designed for harsh environments.

Power supply, commu­nication

The control panel is powered from a cradle based on a sophisticated induction solution,
while data is transferred wirelessly via infrared between the MMB1300 cradle and the iCP32
control panel. The MMB1300 will be called the "Cradle" throughout this manual.

iCONgrade, Product Overview 7

iCP32 control panel



Warning This product may be installed on building machinery only by an appropriately trained and

qualified specialist.

a) Graphical display
b) Grade indication LEDs
c) Left/Right side sensor setup
d) Speaker

e) Menu key
f) Function keys
g) Enter key

iCP32_001

a

bb

cc

d

ef g

8iCONgrade, Product Overview



Warning Unauthorized modification of machines by mounting the product may alter the function and

safety of the machine.

Precautions:

Follow the instructions of the machine manufacturer. If no appropriate instruction is avail­able, ask the machine manufacturer for instructions before mounting the product.

Keys

Up key

Down key

Enter key

Auto/Manual key

Menu key

Sensor select key

Fuction keys

iCONgrade, Product Overview 9

Display

a) Side shift alignment indication
b) Above grade
c) Left/Right on-grade indication
d) Below grade

iCP32_002

a

b

b

c

c

d

d

10iCONgrade, Product Overview

MMB1300 Cradle

a) Power and data transfer LED indicators
b) Holding magnets
c) On/off switch
d) Release key for control panel

iCP32_003

abc

d

iCONgrade, Product Overview 11

1.2 Getting Started

System start To get the system started complete the following steps:

1. Snap control panel onto cradle.

To connect the control panel to the cradle:

1. Put the control panel on the holding
hooks in the bottom of the cradle.

2. Then snap the control panel onto the
cradle by pressing it towards the cradle.

iCP32_004

1

1

2

12iCONgrade, Product Overview

2. Turn on the control panel.

To turn the system on and off, use the power
switch on the right side of the cradle. This is
the master switch for the entire system.



Removing the panel will also turn off
the power.



To release the control panel simply
press the release key at the bottom of
the cradle and pull the control panel
towards you and then lift it up.

iCP32_005

iCP32_006

2

1

iCONgrade, Product Overview 13

1.3 Sensor Setup Keys

Sensor setup keys The sensor setup keys are used to choose the type of sensor that the system should run

with, and to find and set the reference point for that sensor.

The left and right hydraulic channel has four sensor setup keys each:

• Auto/Manual key,

• up key,

• down key,

• sensor select key.

External Multi Switch
for Grader

The system can also be fitted with an External Multi Switch. This switch has
three keys on it. One Auto/Manual key (Red) and a set of up and down
keys (green). These keys have the same function as the corresponding
keys on the control panel.

14iCONgrade, Product Overview

External switch for
Dozer

Toggle the master switch to AUTO to enable automatic control on all chan­nels selected on the control panel. Toggling the master switch to MAN
places all channels in manual control regardless of selection on the control
panel.

iCONgrade, Product Overview 15

16iCONgrade, Operation

2Operation

2.1 Pre-power up checks

State of the machine Before the system is powered up, please check the state of the machine to make sure that

it is configured to function correctly.

Check and set When? To learn how, see …

Mast perpendicular to wheelbase. For Graders without mast

slope sensor, and for
Dozers, every time the
blade changes attack
angle (pitch).

"2.1.2 Mast orientation"

No articulation and circle side shift
on Grader.

Every time a job is to be
made with a single eleva­tion sensor + cross slope
sensor on a Grader.

"2.1.3 No Articulation,
circle center shift, or
wheel lean on Grader"

Turn Grader blade cushioning off. Every time you want to

use automatic controls on
a Grader.

"2.1.4 Grader blade cush­ioning off"

Dozer blade square. Every time you begin a job

with a single elevation
sensor + cross slope
sensor on a Dozer

"2.1.5 No blade rotation
on Dozer"

iCONgrade, Operation 17

2.1.1 Best operation practice for Grader Systems

Hint for best
performance

Below you will find a list of things that will help achieve the best results when operating a
Grader system.

• Ensure that mast is perpendicular to the wheelbase, or use a mast slope sensor.

• Keep the circle centered under the gooseneck.

• Do not lean the wheels.

• Do not articulate the machine.

• Where possible, move the machine in one direction only; do not turn around.

• Where possible, set the blade rotation and leave it in the same position.

• Where possible, run with the slope sensor trailing, not leading.

18iCONgrade, Operation

2.1.2 Mast orientation

Mast orientation For Dozers and Graders without mast slope sensor, you must make sure that the mast is at

the “as measured” position (that is, the position the mast or masts were in during the mast
measure up).

On a Dozer this means that the mast should not be mechanically sloped. If for some reason
the mast is actually mechanically sloped, a new mast measure up must be done.

On a Grader the blade should be tipped back towards its end stop, if that was the original
measure position.

iCONgrade, Operation 19

2.1.3 No Articulation, circle center shift, or wheel lean on Grader

Articulation, circle
Centershift, and wheel
lean

For Grader systems that rely on the cross slope sensor, and a single elevation sensor, you
must make sure that the machine is not articulated and that there is no side shift applied
to the circle. The front wheels must be upright (not leaned).

Okay Articulated

20iCONgrade, Operation

Wheel lean introduces an error in the reading from the mainfall sensor. Articulation and
circle Centershift introduce unmeasured blade rotation.
Operating with wheel lean, circle centershift or articulation can cause inaccuracy in the cross
slope being cut.

Circle center shifted Wheel leaned

iCONgrade, Operation 21

2.1.4 Grader blade cushioning off

Blade cushioning off Using a Grader’s blade cushioning device at the same time as the blade is being automatically

controlled by the system results in poor automatic control performance.
Make sure that blade cushioning, if installed, is turned off before working with automatic
controls.

22iCONgrade, Operation

2.1.5 No blade rotation on Dozer

Dozer blade rotation For Dozer systems that use a cross slope sensor you must make sure that the blade is square

to the machine (not rotated).

Operating with a rotated blade can cause inaccuracy in the cross slope being cut.

When driving on a surface that has 0% cross slope and 0% long slope, the blade can be
rotated freely.

The bigger cross slope and long slope you are working with, the bigger the error on a rotated
blade will be.

Dozer blade square Dozer blade rotated

iCONgrade, Operation 23

2.2 Select the Input Source

Sensor selection

1. Push the left or right key to open the sensor selection menu. Following screen

appears:

24iCONgrade, Operation

2. Use the / keys to scroll through the available sensors.
a) If the sensor is connected and active it will show up in black.

b) If it’s not connected or inactive it will show in red.

3. Highlight the sensor that is going to be used and exit the sensor selection menu by

pressing or .

iCONgrade, Operation 25

4. The chosen sensor is indicated by a small icon in the upper corner of the display, and by
an icon shown on the blade in relation to the actual placement of the sensor.

Example:

a) Laser indication
b) Cross Slope

A cross slope is selected in the right side and in the left side a Laser Sensor is selected.

ab

26iCONgrade, Operation

2.3 Setting a Reference Height

Inspection When a sensor is selected the control panel automatically uses the last set reference height

for that sensor.

There are two ways to change the reference:

•Manual mode

•Seek mode

Manual mode Use the / keys to change the reference height up or down.

Seek mode

Press the and keys simultaneously to enter the seek mode. In seek mode the screen
shows the current sensor value of the selected sensor.

Pressing both keys simultaneously again exits the seek mode.
Or press or for seek mode.

While in Seek Mode, the height values at the top of the
screen will be green.



If both keys are pressed, and held for more than
three seconds, the control panel will take the current
sensor value and store as the new reference height.

While holding these buttons, the key will change
from Seek to 0.0. Once the new reference height has

been set, the height values at the top of the screen will
change back to black.

iCONgrade, Operation 27

Automatic detection of
the laser beam

For systems with a MPM700 Electric Mast, entering seek mode will start an automatic search
for the laser beam.
If the laser sensor is out of beam the operator can select in which direction the mast should

start moving to look for the laser beam using the and keys. The mast will then start
moving in that direction until the laser sensor has the beam centered.
If the mast, during a seek reaches its top or bottom limit it will automatically switch moving
direction, and continue to seek for the laser beam until it is found or it hits the next end
point.

28iCONgrade, Operation

2.4 Using the MUS1300 Tri-Sonic Sensor

Using Tri-Sonics The Tri-Sonic can also measure the horizontal distance to a stringline and therefore it can

be used to control the sideshift on a grader.
To do that, complete the following steps:

1. Place the machine so that the Tri-Sonic is above ground, the edge or stringline. The
sensor needs an edge or string to follow before it can control the sideshift.

2. Move the blade to the working position.

3. Move the Tri-Sonic to a good working height. This is approximately 60 cm above the
reference.

4. Select the Tri-Sonic on the same side as where it is placed on the machine.

5. Enter the Tri-Sonic menu. First press the key, then press the Adjust function key.

iCONgrade, Operation 29

Select between the different modes:

• Ground Mode

• Edge Mode

• Stringline

Press the or key to toggle between the modes. Once selected press the key.

Following screens will appear by pressing the up ( ) or down ( ) Enter key to toggle
between the screens.

30iCONgrade, Operation

Stringline describes the window where the Tri-Sonic will work within certain range. All
readings outside of this range will be ignored.

Sideshift works only with the Edge and Stringline modes.

6. Go to the Sideshift menu option and set it to Yes.

7. Press both and keys simultaneously to set the control panel in seek mode.

8. Check that the height is approximately 60 cm.

9. Press both and keys simultaneously, or press seek function key, and keep them
pressed for three seconds to set the reference height.

10. Press the right key to set the machine in Auto-Mode.

iCONgrade, Operation 31

11. Press the Side A/M function key to enable the automatic sideshift control.

32iCONgrade, Operation

2.4.1 Installation and Set Up Tri-Sonic Sensor

Mounting the Tri-Sonic
Sensor

The Tri-Sonic can be installed quickly and easily with the simplest of tools.
Mount a support in a suitable location that is adjustable for height and lateral motion. This
will enable setting up of the Tri-Sonic over any reference. The support may differ according
to the machine and reference.



In case of large differences in temperature between the storage and working environments,
allow 30 minutes for the sensor to adapt to the working environment prior to operation.

The direction of move­ment of the Tri-Sonic
sensor

While ground and curb scanning, the Tri-Sonic should move longitudinally for the averaging
of the scanned values.

For Stringline and Edge the Tri-Sonic should be placed at an angle of 90° to the reference
with the face plate orientated to back of the machine.

a) Working direction
b) stringline

a

b

iCONgrade, Operation 33

Stringline and Edge
sensing

For stringline sensing, the Tri-Sonic must be positioned across the reference wire. The Auto­matic Side Shift control of the Tri-Sonic will keep the sensor always over the reference using
the hydraulics of the third valve section to regulate the Blade in and out.

Mounting the Tri-Sonic
on the support

Normal operation

Edge operation

1. Release the clamping screw on the support.

2. Insert the round centering pivot on the top of the
sensor housing vertically into the support.

3. Rotate the sensor to the required sensing mode
(refer to previous page).

4. Lock the centering pivot of the sensor with the
clamping screw.

For sensing Edges it is required to tilt the sensor
toward the Edge, as shown on the picture. Slacken the
knob on the bracket, tilt the bracket and tighten the
knob again.

34iCONgrade, Operation



Caution System Components can protrude from the machine, w h ich c ou ld l ead t o bo d il y i nj ur y and / or

product damage.

Precautions:

Exercise caution in operation to avoid striking any objects or persons near the working area.

2.4.2 Operation with the Tri-Sonic Sensor

iCP32 system flexibility Multifunctional and multitask - iCP32 system can be operated in various combinations for

the most demanding job requirements.

Mount the Tri-Sonic Mount the Tri-Sonic to the appropriate height for its maximum performance according to

the reference used. The sensing range shows the mimimum and maximum values possible,
wherever it can be achieved to obtain the range of best perfomance.

Sensing range

Reference Sensing Range Best Performance

String 15-36 inch (38-91 cm) 24 inch (60 cm)

Edge 15-36 inch (38-91 cm) 24 inch (60 cm)

Flat Ground 15-99 inch (38-250 cm) 24 inch (60 cm)

iCONgrade, Operation 35

Reference ground

Reference stringline

a) Side View
b) Ground

90°

a

b

a) Side View
b) String

90°

a

b

36iCONgrade, Operation

Reference edge

Setting up the Tri-Sonic When setting the Tri-Sonic sensor over a reference (string, curb, or previous pass), the best

performance will be achieved when the sensor is positioned square to the reference (not
turned or leaning).

Setup over a curb

When setting the Tri-Sonic sensor over a curb, it is generally recommended to use the
GROUND mode and use the flat surface of the gutter as the reference as shown here.

Setup over an EDGE

Use of the curb edge as a reference requires extra care be taken to ensure a proper distance
and control of iCP32 system. Unlike a string or a flat surface, a curb edge can present some
special problems. It is best that this mode be used only by experienced operators.

Over any reference

It is important to rotate and roll the blade of the Grader to its approximate working position
before setting and adjusting the Tri-Sonic sensor, the blade edge, and the reference.

a) Side View
b) Edge

90°

a

b

iCONgrade, Operation 37

2.4.3 Swap Function

Set up and operation The swap function allows the operator to quickly and easily swap sensors, turn the machine

around, and grade in the opposite direction by following the previously pass.

There are two levels to the swap function available:

• Level 1: Swap the cross slope by inversing the actual target cross slope. For example:
+2,3% -> -2,3%.

• Level 2: Swap the cross slope by inversing the actual target cross slope and swap the
side of the Grader that is controlled by ultrasonic.

Level 1 By pressing / SWAP the actual target slope will be inversed.



The SWAP function can also be activated by pressing the up key on both external multi
switches simultaneously.

Level 2 Requirements: Two Tri-Sonic sensors must be connected and the system must be in Grader

mode.

1. Move the Grader to a flat level ground.

2. Set the moldboard level with the machine.

3. Select slope on left side and sonic on right side. Choose ground mode for the Tri-Sonic.

4. Manually set the cross slope of the blade to level.

5. Set the height for the right sonic by pressing and holding / SEEK for 2 sec.

6. Press / SWAP and the sensors will switch sides.

7. Set the height for the left sonic by pressing and holding / SEEK for 2 sec.

The machine is now ready for the final grade following the previously pass.

38iCONgrade, Operation



It is possible to have different heights and mode settings for the two Tri-Sonic sensors.

iCONgrade, Operation 39

2.5 Using the Laser Sensor

Laser Sensor

When the Laser Sensor detects a laser beam this is indicated on the display by a red line
through the laser icon.
If at some point the laser beam is lost while the control panel is set in auto mode, it will give
a beep and a red cross will appear with a text message saying laser beam lost.

Laser Sensor and
manual mast

To use the Laser Sensor with a manual mast for controlling the elevation of the blade
complete the following steps:

1. Select the Laser Sensor on one of the sides.

2. Place the cutting edge of the blade at the desired height.

3. Move the mast up or down until the Laser Sensor detects the laser beam. Continue to
move the mast until the indication led's on the Laser Sensor is showing a green line.

4. Press the left key to set the machine in Auto-Mode.

5. When the control panel is in Auto-Mode the machine will start to move the raise/lower
hydraulic cylinders so that the laser beam always is in the center of the Laser Sensor.

The Laser Sensor is used to measure the elevation of the blade. This is
done by measuring the distance from where the laser beam is hitting
the laser and the centerline on the Laser Sensor.

MLS700

40iCONgrade, Operation

Laser Sensor and
MPM700 Electric Mast

To use the Laser Sensor with a power mast for controlling the elevation of the blade
complete the following steps:

1. Select the Laser Sensor in one of the sides.

2. Place the cutting edge of the blade at the wanted height.

3. Enter SEEK mode.

4. Press the or key to tell the mast in which direction it should start to seek. The
mast will now move in the given direction until the Laser Sensor detects the laser beam,

and has it in the center of the sensor.

5. Press the left key to set the machine in Auto-Mode.

6. The and keys can now be used to move the mast up or down, and thereby
changing the elevation reference.

iCONgrade, Operation 41

2.6 SP14 Sensor

Introduction The SP sensor is a new technology in machine automation. It improves smoothness obtained

with GPS, PowerTracker and laser reference sensors. In addition, the dozer can be operated
with increased speed compared to a system without SP technology.



The SP Technology can only be used on Dozers with the Control Box iCP42, together with
PowerBox or PowerTracker.



The SP Technology MUST be turned off when using the SP14 sensor together with a laser or
sonic sensor.

Enabling the SP14
Sensor

If the system is equipped with a SP sensor it is recommended to have it enabled at all times.
SP functionality can be enabled or disabled in the tech-mode.

42iCONgrade, Operation

Benefits from using the
SP14 Sensor

For a system with GPS, SP technology results in greater smoothness, increased operation
speed and a system that is more robust against poor GPS coverage.

For a system with PowerTracker, SP technology results in greater smoothness, increased
operation speed and a system that is more robust against losing the prism in case of the
beam being interrupted.

iCONgrade, Operation 43

2.7 3D Sensors

How to set 3D sensor
type

Select 3D Height (press the left or right (sensor) key once), and then press the Adjust
function key to enter the adjust menu.

Note that it's only the current selected sensor in either left or right side that is
adjusted.

If the 3D system is configured to indicate which sensor is currently in use, select AUTO.
If not, then select either TRACKER or GPS from the menu.

Once Auto / GPS / Tracker is selected, it is required to EXIT from this menu for the change
to take effect and then re-enter the menu to adjust gains.

Gains need to be set for both GPS or Tracker depending on which sensor is used. If AUTO is
selected, the iCP32 will use the gains set in the Tracker and GPS settings.

Use the right arrow key to enter the gains settings.

Refer to chapter "2.8 Setting the Value for Gain and Deadband" for configuring Gains.

44iCONgrade, Operation

To select 3D Slope, Press the left or right (sensor) key once, and then press the Adjust
function key to enter the adjust menu.

Note that it's only the current selected sensor in either left or right side that is
adjusted.

Set gains for 3D Slope as explained in chapter "2.8 Setting the Value for Gain and Dead­band".

iCONgrade, Operation 45

2.8 Setting the Value for Gain and Deadband

Adjust the gain and
deadband

To adjust the gain and deadband of each of the sensors complete the following steps:

1. Press the left or right key once, and then press the Adjust function key to enter the
adjust menu.

Note that it's only the current selected sensor in either left or right side that is
adjusted.

2. Use the or key to scroll through the settings.

3. Use the or key to change the value.

4. To exit the adjust menu press the menu key.

Deadband The deadband controls the precise motion of machine hydraulics. These values do not corre-

spond to accuracy but only to hydraulic speeds. These values should not be confused with
overall machine performance and/or precision.



The automatic hydraulic calibration will set the dead band values, and these should NOT be
changed.

Default values:

Sensor Dozer Grader

GPS 1.0 cm 1.0 cm

Laser 0.7 cm 0.7 cm

Cross slope 0.6 % 0.3 %

Tracker 0.5 cm 0.5 cm

Sideshift --- 2.0 cm

46iCONgrade, Operation

Gain This is the scaling of hydraulic speeds for each of the sensors.

To enter Gains select the Lower Left or Lower Right buttons to open up the available
sensors. Select appropriate sensor and then the or key (depending on left or right

side) to enter the Adjust Menu.

The automatic hydraulic calibration will calculate the optimal gain values.
It is recommended not to change these values.

Elevation:

Press the Test button to adjust the value so that it corresponds to the below distances. For
example, during 2 seconds of movement, the blade should move 13 cm for GPS.

Second laser for cross slope:

This should be measured 1.5 meters from the centre of the blade. Press the Test button to
adjust the value so that it corresponds to the below distances. For example, during 2
seconds of movement, the blade should move 8 cm for a laser sensor controlling tilt.

Laser: 8 cm.

Sensor Dozer Grader

Laser/Sonics/Tri-Sonics/GPS 13 cm 13 cm

Tracker 7 cm 7 cm

iCONgrade, Operation 47

2D and 3D cross slope sensor:

This should be measured 1,5 meters from the centre of the blade. Press the Test button to
adjust the value so that it corresponds to the below distances. For example, during 2
seconds of movement, the blade should move 8 cm for 3D cross-slope on Dozer.

Sideshift (Grader only):

Enter the Tri-Sonic or 3D height adjust menu. Press the Test button to adjust the value so
that it corresponds to the below distances.

2D and 3D sideshift: 13 cm.

Sensor Dozer Grader

2D and 3D cross-slope 8 cm 14 cm

48iCONgrade, Operation

2.9 Sensor Calibration Wizard

Enter the Sensor
Calibration Wizard

In order to maintain the correct calibration of the sensors, the Sensor Calibration Wizard
should be run periodically due to blade wear. This should also be done when changing
the blade wear edges or changing tires on a grader, as this will change the mainfall slope.

This is done by entering the calibration wizard:
Menu -> Calibration -> Sensor Calibration

and following the on-screen instructions.

Sensor Calibration

1. step

Select the Sensor Calibration. Follow the on-screen instructions to calibrate each sensor.
The following example is for graders, but the dozer sensor calibration is similar.

iCONgrade, Operation 49

Warning Screen If any sensors are not installed or not connected a warning screen will appear.

Sensor Calibration

2. step

Park the machine on a flat, hard and level surface, preferably a paved road or similar.
This will facilitate turning the machine around and proper machine alignment.
If the machine is already aligned properly and is ready for calibration, skip ahead by
pressing “Skip” (F2).
To start, select “Next”.

50iCONgrade, Operation

Sensor Calibration

3. step

Straighten the machine’s front wheels and articulation. This ensures correct values for
calibrating the mainfall sensor.
Select“Next” when complete.

Sensor Calibration

4. step

Centre the machine link bar. It must then be set in its centred position for proper Cross
Slope calibration.
Select “Next” when complete.

iCONgrade, Operation 51

Sensor Calibration

5. step

Centre the Blade Sideshift, ensuring the distance from the machine base to the blade tip
is the same on both sides. This is important for the measurements in the next step.
Select “Next” when complete.

Sensor Calibration

6. step

Rotate the blade so that the distance from the swivel to each blade tip is the same.
This ensures that the blade is perfectly perpendicular to the axis along the machine.
This is important for the correct calibration of the rotation sensor.
Select “Next” when complete.

52iCONgrade, Operation

Sensor Calibration

7. step

Mark the positions of the wheels on the ground and place the blade gently on solid blocks
or other solid reference, ensure the blade has not rotated or sideshift has been altered.
Select “Next” when complete.

Sensor Calibration

8. step

The rotation sensor will automatically calibrate, while at the same time collecting Mainfall
and Cross Slope data.
Select “Next” when complete.

iCONgrade, Operation 53

Sensor Calibration

9. step

Turn the machine around and place the blade gently on the same blocks or reference as
before, ensuring that the blade is not rotated or sideshift has altered. Align the wheels
using the markings from the previous step. This is important for the correct measure­ment of the Mainfall and Cross Slope values.
Select “Next” when complete.

Sensor Calibration

10. step

The Mainfall and Cross Slope sensors will now be automatically calibrated.
Select “Next” when complete.

54iCONgrade, Operation

Sensor Calibration

11. step

The calibration routine is complete.
Save the calibrated values and exit the wizard by pressing “Save”.
To exiting the wizard without saving, press “Exit”.

iCONgrade, Operation 55

2.10 Machine Setups

Grader Setup

a) iCP32 Control panel
b) MMB1300 Cradle
c) External Multi Switch
d) Cross slope sensor
e) Rotation sensor
f) Laser receiver
g) MPM700 Electric

Mast/manual mast
h) Sonic Tracker
i) MJB1301 Junction box

Grader
j) Hydraulic valve
k) Machine battery

MLS700

MLS700

a

b

cc

d

e

f

f

g

g

hh

i

j

k

56iCONgrade, Operation

Dozer Setup

a) iCP32 Control panel
b) MMB1300 Cradle
c) External Switch for Dozer
d) Laser receiver
e) MPM700 Electric

Mast/manual mast
f) MJB1300 Junction box Dozer
g) Machine battery
h) Hydraulic valve
i) Cross slope sensor or SP14

Sensor
j) Remote junction box
k) Remote display

MLS700MLS700

a

b

cdd

ee

f

g

h

i

j

kk

iCONgrade, Operation 57

58iCONgrade, Care and Transport

3 Care and Transport

3.1 General Notices

General information Servicing the system only requires a minimum of time. All electronic components are

enclosed in robust housings to safeguard them against mechanical damage.

Periodic checks If any iCP32 components are subjected to severe impact, be sure to check for proper oper-

ation prior to performing any work with the system.

3.2 Transport

Transport in the field When transporting the equipment in the field, always make sure that you carry the product

in its original transport container.

Transport in a road
vehicle

Never carry the product loose in a road vehicle, as it can be affected by shock and vibration.
Always carry the product in its transport container and secure it.

Shipping When transporting the product by rail, air or sea, always use the complete original Leica

Geosystems packaging, transport container and cardboard box, or its equivalent, to protect
against shock and vibration.

3.3 Storage

Product Respect the temperature limits when storing the equipment, particularly in summer if the

equipment is inside a vehicle. Refer to Technical Data for information about temperature
limits.

iCONgrade, Care and Transport 59

3.4 Cleaning and Drying

Product • Blow off dust.

• Use a clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with water
or pure alcohol.
Do not use other liquids; these may attack the polymer components.

Cables and Plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables.

Damp products Dry the products at a temperature not greater than 40°C/108°F and clean them. Do not

repack until everything is completely dry.

60iCONgrade, Safety Directions

4Safety Directions

4.1 General

Description The following Instructions should enable the person responsible for the product, and the

person who actually uses the equipment, to anticipate and avoid operational hazards.

The person responsible for the product must ensure that all users understand these instruc­tions and adhere to them.

4.2 Intended Use

Permitted use • Determine the position of a dozer/grader blade or excavator bucket.

• Calculate the distance between the blade/bucket and a reference model (surface, line or
point).

• Automatic adjustment of a dozer/grader hydraulic system in order to match the blade to
the reference model.

Adverse use • Use of the product without instruction.

• Use outside of the intended limits.

• Disabling safety systems.

• Removal of hazard notices.

• Opening the product using tools, for example screwdriver, unless this is specifically
permitted for certain functions.

• Modification or conversion of the product.

• Use after misappropriation.

• Use of products with obviously recognizable damages or defects.

• Use with accessories from other manufacturers without the prior explicit approval of
Leica Geosystems.

iCONgrade, Safety Directions 61

• Inadequate safeguards at the work site, for example working on roads.

• Controlling of machines, moving objects or similar monitoring application without addi­tional control- and safety installations.



Warning Adverse use can lead to injury, malfunction and damage.

It is the task of the person responsible for the equipment to inform the user about hazards
and how to counteract them.
The product is not to be operated until the user has been instructed on how to work with it.



Warning Unauthorized modification of building and constructions machines by mounting or installing

the product may alter the function and safety of the machine.

Precautions:

Follow the instructions of the machine manufacturer. If no appropriate instruction is avail­able, ask machine manufacturer for instructions before mounting or installing the product.

4.3 Limits of Use

Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not suitable

for use in aggressive or explosive environments.



Danger Local safety authorities and safety experts must be contacted before working in hazardous

areas, or in close proximity to electrical installations or similar situations by the person in
charge of the product.

4.4 Responsibilities

Manufacturer of the
product

Leica Geosystems AG, hereinafter referred to as Leica Geosystems, is responsible for
supplying the product, including the user manual and original accessories, in a completely
safe condition.

62iCONgrade, Safety Directions

Manufacturers of non
Leica Geosystems
accessories

The manufacturers of non Leica Geosystems accessories for the product are responsible for
developing, implementing and communicating safety concepts for their products, and are
also responsible for the effectiveness of those safety concepts in combination with the
Leica Geosystems product.

Person in charge of the
product

The person in charge of the product has the following duties:

• To understand the safety instructions on the product and the instructions in the user
manual.

• To be familiar with local regulations relating to safety and accident prevention.

• To inform Leica Geosystems immediately if the product and the application becomes
unsafe.



Warning The person responsible for the product must ensure that it is used in accordance with the

instructions. This person is also accountable for the training and the deployment of
personnel who use the product and for the safety of the equipment in use.



Warning Unauthorized modification of machines by mounting the product may alter the function and

safety of the machine.

Precautions:

Follow the instructions of the machine manufacturer. If no appropriate instruction is avail­able, ask machine manufacturer for instructions before mounting the product.



Warning This product may be installed on building machinery only by an appropriately trained and

qualified specialist.

4.5 Hazards of Use



Warning Only Leica Geosystems authorised service workshops are entitled to repair these products.

iCONgrade, Safety Directions 63



Caution Installing near mechanically moving machine components may damage the product.

Precautions:

Deflect the mechanically moving machine components as far as possible and define a safe
installation zone.



Warning Beware of inadequate steering if machine is defective like after a crash or other damaging

events or alterations to the machine.

Precautions:

Periodically perform control measurements and field adjustments on the machine as speci­fied in the User Manual. While working, construction and grading should be checked by
appropriate means, for example spirit level, tachymeter, before and after important meas­uring tasks.



Warning While steering or navigating the machine accidents may occur due to a) the operator not

paying attention to the surroundings (persons, ditches, traffic, etc.), or b) malfunctions
(…of a system component, interference, etc).

Precautions:

The operator assures that the machine is operated, guided and monitored by a qualified
user (e.g. driver). The user has to be able to take emergency measures, for example an
emergency stop.



Warning The absence of instruction, or the inadequate imparting of instruction, can lead to incorrect

or adverse use, and can give rise to accidents with far-reaching human, material, financial
and environmental consequences.

Precautions:

All users must follow the safety Instructions given by the manufacturer and the Instructions
of the person responsible for the product.

64iCONgrade, Safety Directions



Caution Watch out for erroneous measurement results if the product has been dropped or has been

misused, modified, stored for long periods or transported.

Precautions:

Periodically carry out test measurements and perform the field adjustments indicated in the
user manual, particularly after the product has been subjected to abnormal use and before
and after important operations.



Danger Because of the risk of electrocution, it is very dangerous to use poles and extensions in the

vicinity of electrical installations such as power cables or electrical railways.

Precautions:

Keep at a safe distance from electrical installations. If it is essential to work in this environ­ment, first contact the safety authorities responsible for the electrical installations and
follow their instructions.



Warning During dynamic applications, there is a danger of accidents occurring if the user does not

pay attention to the environmental conditions around, for example obstacles, excavations
or traffic.

Precautions:

The person responsible for the product must make all users fully aware of the existing
dangers.



Warning Inadequate securing of the work site can lead to dangerous situations, for example in traffic,

on building sites, and at industrial installations.

Precautions:

Always ensure that the work site is adequately secured. Adhere to the regulations governing
safety and accident prevention and road traffic.

iCONgrade, Safety Directions 65



Caution If the accessories used with the product are not properly secured and the product is

subjected to mechanical shock, for example blows or falling, the product may be damaged
or people may sustain injury.

Precautions:

When setting-up the product, make sure that the accessories, for example tripod, tribrach,
connecting cables, are correctly adapted, fitted, secured, and locked in position.
Avoid subjecting the product to mechanical stress.



Warning If the product is improperly disposed of, the following can happen:

• If polymer parts are burnt, poisonous gas are produced which may impair health.

• If batteries are damaged or are heated strongly, they can explode and cause poisoning,
burning, corrosion or environmental contamination.

• By disposing of the product irresponsibly you may enable unauthorized persons to use it
in contravention of the regulations, exposing themselves and third parties to the risk of
severe injury and rendering the environment liable to contamination.

Precautions:

Product specific treatment and waste management information can be received from your
Leica Geosystems dealer.

The product must not be disposed with household waste. Dispose of the
product appropriately in accordance with the national regulations in force in
your country. Always prevent access to the product by unauthorised
personnel.

66iCONgrade, Safety Directions

4.6 Electromagnetic Compatibility EMC

Description The term Electromagnetic Compatability is taken to mean the capability of the product to

function smoothly in an environment where electromagnetic radiation and electrostatic
discharges are present, and without causing electromagnetic distur-bances to other equip­ment.



Warning Electromagnetic radiation can cause disturbances in other equipment.

Although the product meets the strict regulations and standards which are in force in this
respect, Leica Geosystems cannot completely exclude the possibility that other equipment
may be disturbed.



Caution There is a risk that disturbances may be caused in other equipment if the product is used in

conjunction with accessories from other manufacturers, for example field computers,
personal computers, two-way radios, non-standard cables or external batteries.

Precautions:

Use only the equipment and accessories recommended by Leica Geosystems.
When combined with the product, they meet the strict requirements stipulated by the guide­lines and standards. When using computers and two-way radios, pay attention to the infor­mation about electromagnetic compatibility provided by the manufacturer.

iCONgrade, Safety Directions 67



Caution Disturbances caused by electromagnetic radiation can result in erroneous measurements.

Although the product meets the strict regulations and standards which are in force in this
respect, Leica Geosystems cannot completely exclude the possibility that the product may
be disturbed by very intense electromagnetic radiation, for example, near radio transmitters,
two-way radios or diesel generators.

Precautions:

Check the plausibility of results obtained under these conditions.



Warning If the product is operated with connecting cables attached at only one of their two ends,

for example external supply cables, interface cables, the permitted level of electromagnetic
radiation may be exceeded and the correct functioning of other products may be impaired.

Precautions:

While the product is in use, connecting cables, for example product to external battery,
product to computer, must be connected at both ends.

68iCONgrade, Safety Directions

4.7 Labelling

Labelling iCP32 Control
Panel

Labelling MMB1300
Cradle

iCP32 Grading 2D Panel
P/N: 798669

797050

S/N: xxxxxxxx

xxxxxxxx

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

iCP32_007

TYPE: MMB1300
P/N: 764910

764910

S/N: XXXXXXXX

131441XX

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

iCP41_009

iCONgrade, Safety Directions 69

Labelling MJB1300
Junction Box

Labelling MJB1301
Junction Box

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MJB1300
P/N: 764838

764838

S/N: XXXXXXXX

131441XX

iCP32_008

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MJB1301
P/N: 764839

764839

S/N: XXXXXXXX

131441XX

iCP32_009

70iCONgrade, Safety Directions

Labelling MLS700 Laser
Receiver

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MLS700
P/N: 760862

760862

S/N: XXXXXXXX

131441XX

iCP32_010

iCONgrade, Safety Directions 71

Labelling MPM700
Power Mast

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MPM700
P/N: 760863

760863

S/N: XXXXXXXX

131441XX

iCP32_011

72iCONgrade, Safety Directions

Labelling MUS1300
Tri-Sonic

Labelling MRS1300
Rotation Sensor

Type:

MUS1300

Power: 11-30V , 0.5A max
Leica Geosystems AG
CH-9435 Heerbrugg
Manufactured: 2010
Made in Switzerland
Patents: U.S.

5.327.345 4.733.355

This device complies with part 15 of the FCC
Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any
interferences received, including interference that
may cause unde s ired oper ati on.

Art.No.

764031

S.No.

. . . . . .

iCP32_012

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MRS1300
P/N: 767435

767435

S/N: XXXXXXXX

131441XX

iCP32_013

iCONgrade, Safety Directions 73

Labelling MSS1300
Cross Slope Sensor

Labelling SP14 SP
Sensor

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: MSS1300
P/N: 764842

764842

S/N: XXXXXXXX

131441XX

iCP32_014

Leica Geosystems AG
CH - 9435 Heerbrugg
Made in Denmark 20XX

Power
12 - 24 V DC, 6A max.

TYPE: SP 14
P/N: 782749

782749

S/N: XXXXXXXX

131441XX

iCP32_015

74iCONgrade, Technical Data

5Technical Data

5.1 iCP32 Technical Data



The iCP32 system is designed to operate from standard vehicle power systems at 24V DC ­check to ensure proper connection and polarity.

iCP32 Control Panel

MMB1300 Cradle

Parameter Specification

Power Supply The iCP32 is supplied from the cradle MMB1300

Power consumption < 200 mA

Graphic display 4" LCD colour screen

Keypad 18 keys, with backlight

Interfaces Infrared

Dimensions 12.5 x 18.0 x 3.7 cm

Weight 0.5 kg

Parameter Specification

Voltage range 24 V DC (nom.)

Dimensions 12.4 x 15.2 x 4.4 cm

Weight 0.320 kg

Communication (Infrared) 1 Mbit

Output 2 x RS232, RX, TX, 12V/2Amp, GND,

2 x CAN and J1939

iCONgrade, Technical Data 75

MJB1300 and MJB1301
Junction Box

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 10 V-30 V

Power consumption < 0.5 A with no sensors and valve connected

Dimensions MJB1300: 13.8 x 18.3 x 6.4cm

MJB1301: 14.5 x 18.3 x 6.4cm

Weight 2 kg

Hydraulic Output Settings Proportional valves, On/Off and Danfoss

Interfaces MJB1300 Battery MIL

Cradle M12
Valves M12
CAN A MIL
CAN B MIL
CAN A M12

Interfaces MJB1301 Battery MIL

Cradle M12
Valves 2x M12
CAN A 2x MIL
CAN B 2x MIL
CAN A M12
Aux M12

Special feature for MJB1301 Integrated main fall sensor

76iCONgrade, Technical Data

MUS1300 Tri-Sonic

MPM700 Electric Mast

MM4 Manual Mast

Parameter Specification

Dimensions 17.2 x 18.3 x 14 cm

Weight 2.5 kg

Accuracy within ±0.125 cm @ 30.5 cm

Input voltage 11 to 30 V DC

Power Consumption 0.5 A max.

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 10 V-30 V

Power consumption < 2.5 A

Mast height (extended) 2.9 m

Mast height (retracted) 1.7 m

Mast travel 1.2 m

Mast travel speed 85 mm per second

Positions repeatability ±1 mm

Weight 30 kg

Parameter Specification

Height (extended) 3.257 m

Height (retracted) 1.857 m

iCONgrade, Technical Data 77

MLS700 Laser Receiver

Travel 1.4 m

Scale Metric/Inch

Weight 14 kg

Parameter Specification

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 11 V-30 V

Power consumption < 500 mA

Dimensions 28 x 12 x 7.2 cm (without mounting bracket)

Weight 2.5 kg (incl. clamp)

Detection angle 360°

Linear detection height 190 mm

Operating range 300 m radius

Sensor pick-up range 18.5 cm

Laser requirement All Rotating Lasers (visible HeNe, invisible

Infrared diodes Laser)

Pulsed display 5 pulses per second

78iCONgrade, Technical Data

MSS1300 Cross Slope
Sensor

SP14 Sensor

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 10 V-30 V

Power consumption < 0.25 A

Dimensions 15.3 x 8.7 x 3.9 cm

Weight 0.855 kg

Accuracy cross slope ±0.1 % slope at ±25°

Working range ±80°

Interfaces CAN MIL

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 10 V-30 V

Power consumption < 0.25 A

Dimensions 15.3 x 8.7 x 3.9 cm

Weight 0.855 kg

Accuracy cross slope ±0.1 % slope at ±25°

Working range ±80°

Interfaces CAN MIL

iCONgrade, Technical Data 79

MRS1300 Rotation
Sensor

Environmental
specifications

Temperature

Parameter Specification

Voltage range 24 V DC (nom.)

Nominal voltage 24 V DC,
Range 10 V-30 V

Power consumption < 0.25 A

Dimensions Ø16.0 x 22.6 x 5.9 cm

Weight 1.56 kg

Working range 0-360°

Type Operating temperature [°C] Storage temperature [°C]

iCP32 Control Panel -20 to +60 -30 to +70

MMB1300 Cradle -20 to +60 -30 to +70

MJB1301 Junction Box -20 to +60 -30 to +70

MJB1300 Junction Box -20 to +60 -30 to +70

MPM700 Electric Mast -20 to +60 -30 to +70

MLS700 Laser Receiver -20 to +60 -30 to +70

MUS1300 Tri-Sonic -20 to +65 -40 to +85

SP14 SP Sensor -20 to +60 -40 to +80

MSS1300 Cross Slope Sensor -20 to +60 -40 to +80

MRS1300 Rotation Sensor -20 to +60 -40 to +80

80iCONgrade, Technical Data

Protection against water, dust and sand

Humidity

Type Protection

iCP32 Control Panel IP67

MMB1300 Cradle IP54

MJB1301 Junction Box IP67

MJB1300 Junction Box IP67

MPM700 Electric Mast IP45

MLS700 Laser Receiver IP68

MUS1300 Tri-Sonic IP54

SP14 SP Sensor IP68

MSS1300 Cross Slope Sensor IP68

MRS1300 Rotation Sensor IP67

Type Protection

iCP32 Control Panel Max 95 % non condensing

The effects of condensation are to be effectively counter­acted by periodically drying out the instrument.

iCONgrade, Technical Data 81

5.2 Conformity to National Regulations

Conformity to national
regulations

Hereby, Leica Geosystems AG, declares that the iCP32 control panel is in
compliance with the essential requirements and other relevant provisions of
the applicable European Directives. For the declaration of conformity please
contact your Leica Geosystems distributor.

82iCONgrade, International Limited Warranty, Software License Agreement

6 International Limited Warranty, Software License

Agreement

International Limited
Warranty

This product is subject to the terms and conditions set out in the International Limited
Warranty which you can download from the Leica Geosystems home page at
http://www.leica-geosystems.com/internationalwarranty or collect from your
Leica Geosystems distributor.

The foregoing warranty is exclusive and is in lieu of all other warranties, terms or conditions,
express or implied, either in fact or by operation of law, statutory or otherwise, including
warranties, terms or conditions of merchantability, fitness for a particular purpose, satisfac­tory quality and non-infringement, all of which are expressly disclaimed.

Software Licence
Agreement

This product contains software that is preinstalled on the product, or that is supplied to you
on a data carrier medium, or that can be downloaded by you online pursuant to prior author­isation from Leica Geosystems. Such software is protected by copyright and other laws and
its use is defined and regulated by the Leica Geosystems Software License Agreement,
which covers aspects such as, but not limited to, Scope of the License, Warranty, Intellectual
Property Rights, Limitation of Liability, Exclusion of other Assurances, Governing Law and
Place of Jurisdiction. Please make sure, that at any time you fully comply with the terms and
conditions of the Leica Geosystems Software License Agreement.

Such agreement is provided together with all products and can also be referred to and
downloaded at the Leica Geosystems home page at http://www.leica-geosystems.com/swli­cense or collected from your Leica Geosystems distributor.

You must not install or use the software unless you have read and accepted the terms and
conditions of the Leica Geosystems Software License Agreement. Installation or use of the
software or any part thereof, is deemed to be an acceptance of all the terms and conditions

iCONgrade, International Limited Warranty, Software License Agreement 83

of such License Agreement. If you do not agree to all or some of the terms of such License
Agreement, you may not download, install or use the software and you must return the
unused software together with its accompanying documentation and the purchase receipt
to the dealer from whom you purchased the product within ten (10) days of purchase to
obtain a full refund of the purchase price.

Total Quality Management: Our commitment to total customer satisfaction.

Leica Geosystems AG, Heerbrugg, Switzerland, has been
certified as being equipped with a quality system which meets
the International Standards of Quality Management and Quality
Systems (ISO standard 9001) and Environmental Management
Systems (ISO standard 14001).

Ask your local Leica Geosystems dealer for more information about our TQM
program.

798790-1.0.0en

Original text

Printed in Switzerland © 2012 Leic a Geosystems AG, Heerbrugg, Swi tzerland

Leica Geosystems AG

Heinrich-Wild-Strasse
CH-9435 Heerbrugg
Switzerland
Phone [phone]

www.leica-geosystems.com