Leica Geosystems 742438, 742685, 742701, 742440 User manual

User Manual

Version 1.1

English

MC 200 Depthmaster

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Introduction

Introduction

Purchase Congratulations on the purchase of a MC 200 Depthmaster.

This manual contains important safety directions as well as instructions for setting
up the product and operating it. Refer to "5 Safety Directions" for further information.

Read carefully through the User Manual before you switch on the product.
To ensure safety when using the system, please also observe the directions and
instructions contained in the User Manual and Safety Handbook issued by the:

• Machine manufacturer,

• Controller manufacturer and

• Sensor manufacturer.

IMC200

Product
identification

The type and the serial number of your product are indicated on the type plate.
Enter the model and serial number in your manual and always refer to this informa­tion when you need to contact your agency or Leica Geosystems authorized service

workshop.
Type: _______________

Serial No.: _______________

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Symbols The symbols used in this manual have the following meanings:

Type Description

Danger Indicates an imminently hazardous situation which, if not



Warning Indicates a potentially hazardous situation or an unintended



Caution Indicates a potentially hazardous situation or an unintended







Index The index is at the back of the manual.

Introduction MC200 II

It is recommended to set-up the unit while reading through this manual.

avoided, will result in death or serious injury.

use which, if not avoided, could result in death or serious
injury.

use which, if not avoided, may result in minor or moderate
injury and/or appreciable material, financial and environmental
damage.

Important paragraphs which must be adhered to in practice as
they enable the product to be used in a technically correct and
efficient manner.

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Table of Contents

Table of Contents

In this manual Chapter Page

1 Description of the System 1-1
2 Buttons 2-1
3 Operation 3-1
4 Care and Transport 4-1
5 Safety Directions 5-1
6 Technical Data 6-1

IIIMC200

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1 Description of the System

Warning This product may be installed on building machinery only by an appropriately trained



Warning Unauthorized modification of machines by mounting the product may alter the func-



Description of the System MC200 1-1

and qualified specialist.

tion and safety of the machine.

Precautions:

Follow the instructions of the machine manufacturer. If no appropriate instruction is
available, ask machine manufacturer for instructions before mounting the product.

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Description of the System

Features and main
components

f

a) Power Button

1-2MC200

a

b

c

d

e

200° *

*)

Reception Area (Top View)

Press the button on the side you will be viewing to activate the indicators for that
side, or press both at start-up to activate both sides. The Power Button only func­tion when the battery pack powers the laser sensor. Otherwise, a control panel
switch or connecting to an external battery activates the laser sensor.

)

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b) Hidden Switch

See "3.4 Optional Functions" on page 3-8.

c) Grade Position Indicators

Blink rapidly to indicate the position of the machine’s cutting edge relative to
grade (See below.)

d) Plumb Indicators

Blink rapidly to show the vertical position of the machine’s arm. (See below.)

e) Low Battery Indicators

Become lit when the battery pack has less than 6 hours of operating charge.

f) Cable Connector

Provides a connection to a control panel or to a 12 or 24 Volt DC battery. Use
sensor battery cable to connect to a battery: the black wire to negative; the white
wire to positive.

Shake-to-Wake:

After 5 minutes of no movement, the laser sensor goes into “stand-by” to
conserve power. Move the laser sensor to activate it (after 90 minutes of no
movement, it shuts completely off).

Description of the System MC200 1-3

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Description of the System

g

h
i

g) Mounting Clamps

1-4MC200

Allow you to easily attach the laser sensor to square and round mounting poles
without having to lift the laser sensor over the top of the pole. The laser sensor
includes shock isolators to absorb and dampen vibrations from the machine.

Magnetic Mount:

Allows the sensor to be attached to the arm of the machine.
Remove by pulling sharply from a lower corner of the magnet.

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h) Battery Pack

The rechargeable batteries provide power to the laser sensor for over 48 hours
on a single charge.

Recharge the battery pack by connecting a 778855 Charger, 100-240 VAC to
the charger connector.

Plug the DC power cable into the battery pack before plugging it into the mains
socket.

i) Narrow/Wide Switch

Remove the battery pack before activating the wide/narrow switch. The wide
channel is for wide band operation and the narrow channel is for narrow band
operation.

Description of the System MC200 1-5

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Buttons

1

2

3

4

5

6

7

2Buttons

Button Machine Control Operation
1 Off-Grade,

1+2 Near On-Grade,

2 On-Grade

2+3 Near On-Grade,

3 Off-Grade,

4, 5, 6, 7 There is no indication in Machine Control Mode. Connect a control

*)

Memory Feature

When the laser sensor goes from within the rotating laser signal to above or
below it, the last indicator to detect the laser light blinks slowly.

)

-0.5 to -3.0 in. (-12 to -75 mm)

Low*

Low -0.16 to -0.5 in. (-4 to -12 mm)

±0.16 in. (±4 mm)

High +0.16 to +0.5 in. (+4 to +12 mm)

*)

High

+0.5 to +5.3 in. (+12 to +135 mm)

panel to enable Machine Control Mode.

2-1MC200

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1

2

3

4

5

6

7

Button Excavator/Backhoe Operation
1 Below Grade*

)

-0.5 to -3.0 in. (-12 to -75 mm)

1+2 Below Grade (Narrow only)

-0.16 to -0.5 in. (-4 to -12 mm)

2 On-Grade

Wide: ±0.5 in. (±12 mm)
Nar: ±0.16 in. (±4 mm)

2+3 Above Grade (Narrow only)

+0.16 to +0.5 in. (+4 to +12 mm)

3 Above Grade

+0.5 to +1.7 in. (+12 to +43 mm)

4 Above Grade*

)

+1.7 to +5.3 in. (+43 to +135 mm)

*)

Memory Feature

When the laser sensor goes from within the rotating laser signal to above or
below it, the last indicator to detect the laser light blinks slowly.

Buttons MC200 2-2

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Operation

3-1MC200

3 Operation

In this chapter Topic Page

3.1 Battery 3-2

3.2 Excavator/Backhoe Operation 3-3

3.3 Machine Control Operation 3-6

3.4 Optional Functions 3-8

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3.1 Battery



Operation MC200 3-2

First-time use/charging

• The battery must be charged prior to using it for the first time because it is deliv­ered with an energy content as low as possible.

• For new batteries or batteries that have been stored for a long time (> three
months), it is effectual to make 3-5 charge/discharge cycles.

• The permissible temperature range for charging is between 0°C to +35°C/+32°F
to +95°F. For optimal charging we recommend charging the batteries at a low
ambient temperature of +10°C to +20°C/+50°F to +68°F if possible.

• It is normal for the battery to become warm during charging. Using the chargers
recommended by Leica Geosystems, it is not possible to charge the battery if
the temperature is too high.

Operation/Discharging

• The batteries can be operated from -20°C to +55°C/-4°F to +131°F.

• Low operating temperatures reduce the capacity that can be drawn; very high
operating temperatures reduce the service life of the battery.

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Operation

abcd

3.2 Excavator/Backhoe Operation

a) Rotating Laser
b) Arm
c) Laser Sensor
d) Plane of Laser Light

3-3MC200

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Procedure 1. Set up and level the Rotating Laser in a convenient location.

Make sure there will be a clear path between the rotating laser and laser sensor
at all times and that the laser signal will be within the 200° range of the laser
sensor.

2. Activate the laser sensor.

• If in “stand-by,” move the arm to shake the laser sensor and start it. Otherwise,

press the Power Button for the side(s) you will be viewing.

• If connected to the machine’s battery, it is on.

• If connected to a Control Panel, put the Control Panel’s Power Switch to

ON.

3. Begin digging and stop when the excavation is at the required depth.

Position the bucket and set it down at the finished elevation.



Operation MC200 3-4

The bucket can be in any position, but it must be in the same position each time
you make a grade check.

4. Plumb the laser sensor.

Adjust the machine’s arm so the center Plumb Indicator is blinking.

5. Loosen the laser sensor’s Mounting Clamps and slide it up or down until
the “On-Grade” Grade Position Indicator is blinking.

When using the Laser sensor with magnetic mounts, place the laser sensor in
the bracket and set it at the correct height on the arm of the machine before

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Operation

3-5MC200

attaching it. When using mounting clamps, tighten the laser sensor at the correct
height.

6. Continue digging until a grade check is normally required and take a grade
check.

• Move the bucket to the same position as it was in Step 3 and lower it almost

to the cut.

• Plumb the laser sensor by moving the machine’s arm in or out until a center

Plumb Indicator is blinking.

• Set the bucket on the cut and read the elevation next to the blinking Grade

Position Indicator.

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3.3 Machine Control Operation

abcde

a) Rotating Laser
b) Hub Stake
c) Blue Top
d) Laser Sensor
e) Plane of Laser Light

Operation MC200 3-6

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Operation

Procedure 1. Set up and level the Rotating Laser in a convenient location.

Make sure there is a clear path between the Rotating Laser and the MC 200
Depthmaster laser sensor.

2. Move the machine to the area to be graded and set the blade to a position
that is at finished grade, such as a Hub Stake or a “Blue Top.”

3. Set the Control Panel’s Auto/Manual Switch to "MANUAL" and set the
Power Switch to "ON".

4. Loosen the laser sensor’s Mounting Clamps and slide it up or down until
the “On-Grade” Grade Position Indicator is blinking

(It may be necessary to raise or lower the Rotating Laser). Tighten the Mounting
Clamps.

5. Operate the machine:

• Manual Mode. Begin moving the machine forward while observing the Grade

Position Indicators on the laser sensor or Control Panel.



Use the machine’s controls to keep the “On-Grade” Grade Position Indicator
blinking.

3-7MC200

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3.4 Optional Functions

Switching to
Machine Control
Mode

Disabling Sleep
Mode

Operation MC200 3-8

The MC 200 Depthmaster can be made to operate as an excavator sensor or as a
machine control sensor. To switch between these modes - turn on the sensor, then
press the marked switch left of the Leica Logo.

In machine control mode, only the top three lights will function and the sensor will be
in narrow band.

The MC 200 Depthmaster will go into a “sleep mode” if no movement is seen in the
plumb indicator lights after five minutes. In certain applications (ie: dozers,
trenchers) it is desirable to disable this function.

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Operation

3-9MC200

To disable the
sleep mode - Turn
off the sensor.

Press and hold the marked switch left of the Leica Logo, then turn on the sensor.
The sensor will go through it’s normal power-up sequence, then the two outer plumb
lights will flash to indicate the sleep mode has been disabled. Now let go of the
"hidden switch" and sleep-mode is disabled, the laser sensor is set to permanent
operations. The sleep mode must be disabled each time the sensor is turned on.

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4 Care and Transport

In this chapter Topic Page

4.1 Transport 4-2

4.2 Storage 4-3

4.3 Cleaning and Drying 4-4

Care and Transport MC200 4-1

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Care and Transport

4.1 Transport

4-2MC200

Transport
in the field

Transport
in a road vehicle

Shipping When transporting the product by rail, air or sea, always use the complete original

Shipping, transport
of batteries

Field adjustment After transport, inspect the field adjustment parameters given in this user manual

When transporting the equipment in the field, always make sure that you carry the
product in its original transport container.

Never carry the product loose in a road vehicle, as it can be affected by shock and
vibration. Always carry the product in its transport container and secure it.

Leica Geosystems packaging, transport container and cardboard box, or its equiva­lent, to protect against shock and vibration.

When transporting or shipping batteries, the person in charge of the product must
ensure that the applicable national and international rules and regulations are
observed. Before transportation or shipping, contact your local passenger or freight
transport company.

before using the product.

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4.2 Storage

Product Respect the temperature limits when storing the equipment, particularly in summer

Field adjustment After long periods of storage inspect the field adjustment parameters given in this

Batteries • Refer to "6 Technical Data" for information about storage temperature range.

Care and Transport MC200 4-3

if the equipment is inside a vehicle. Refer to "6 Technical Data" for information about
temperature limits.

user manual before using the product.

• Remove batteries from the product and the charger before storing.

• After storage recharge batteries before using.

• Protect batteries from damp and wetness. Wet or damp batteries must be dried
before storing or use.

• Respect a storage temperature range of 0°C to +20°C/+32°F to +68°F in a dry
environment to minimise self-discharging of the batteries.

• At the recommended storage temperature range, batteries containing a 50% to
100% charge can be stored for up to 180 days. After this storage period,
recharge the batteries.

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Care and Transport

4.3 Cleaning and Drying

4-4MC200

Product Use only a clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with

Damp products Dry the product, the transport container, the foam inserts and the accessories at a

Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting

water or pure alcohol. Do not use other liquids; these liquids may attack the polymer
components.

temperature not greater than 40°C / 108°F and clean them. Do not repack until
everything is completely dry.

cables.

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5 Safety Directions

In this chapter Topic Page

5.1 General 5-2

5.2 Intended Use 5-3

5.3 Limits of Use 5-5

5.4 Responsibilities 5-6

5.5 International Warranty 5-7

5.6 Hazards of Use 5-8

5.7 Electromagnetic Compatibility EMC 5-13

5.8 FCC Statement, Applicable in U.S. 5-15

Safety Directions MC200 5-1

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Safety Directions

5.1 General

5-2MC200

Description The following directions should enable the person responsible for the product, and

the person who actually uses the equipment, to anticipate and avoid operational
hazards.

The person responsible for the product must ensure that all users understand these
directions and adhere to them.

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5.2 Intended Use

Permitted use • Detection and display of a desired reference height and/or slope by laser beam

Adverse use • Use of the product without instruction.

Safety Directions MC200 5-3

detection

• Detection and display of vertical orientation (plumb) by internal level sensing

• Use outside of the intended limits.

• Disabling safety systems

• Removal of hazard notices.

• Opening the product using tools, for example screwdriver, unless this is specifi­cally permitted for certain functions.

• Modification or conversion of the product.

• Use after misappropriation.

• Use of products with obviously recognizable damages or defects.

• Use with accessories from other manufacturers without the prior express
approval of Leica Geosystems.

• Inadequate safeguards at the surveying site, for example when measuring on roads.

• Controlling of machines, moving objects or similar monitoring application without
additional control- and safety installations.

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Safety Directions

Warning Adverse use can lead to injury, malfunction and damage.



It is the task of the person responsible for the equipment to inform the user about
hazards and how to counteract them. The product is not to be operated until the user
has been instructed on how to work with it.

5-4MC200

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5.3 Limits of Use

Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not

Danger Local safety authorities and safety experts must be contacted before working in



Safety Directions MC200 5-5

suitable for use in aggressive or explosive environments.

hazardous areas, or in close proximity to electrical installations or similar situations
by the person in charge of the product.

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Safety Directions

5.4 Responsibilities

5-6MC200

Manufacturer of the
product

Manufacturers of
non
Leica Geosystems
accessories

Person in charge of
the product

Warning The person responsible for the product must ensure that it is used in accordance



Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica
Geosystems, is responsible for supplying the product, including the user manual and
original accessories, in a completely safe condition.

The manufacturers of non Leica Geosystems accessories for the product are
responsible for developing, implementing and communicating safety concepts for
their products, and are also responsible for the effectiveness of those safety
concepts in combination with the Leica Geosystems product.

The person in charge of the product has the following duties:

• To understand the safety instructions on the product and the instructions in the
user manual.

• To be familiar with local regulations relating to safety and accident prevention.

• To inform Leica Geosystems immediately if the product and the application
becomes unsafe.

with the instructions. This person is also accountable for the training and the deploy­ment of personnel who use the product and for the safety of the equipment in use.

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Safety Directions

5.6 Hazards of Use

Warning The absence of instruction, or the inadequate imparting of instruction, can lead to



Warning Unauthorized modification of machines by mounting the product may alter the func-



Caution Watch out for erroneous measurement results if the product has been dropped or



incorrect or adverse use, and can give rise to accidents with far-reaching human,
material, financial and environmental consequences.

Precautions:

All users must follow the safety directions given by the manufacturer and the direc­tions of the person responsible for the product.

tion and safety of the machine.

Precautions:

Follow the instructions of the machine manufacturer. If no appropriate instruction is
available, ask machine manufacturer for instructions before mounting the product.

has been misused, modified, stored for long periods or transported.

Precautions:

Periodically carry out test measurements and perform the field adjustments indi­cated in the user manual, particularly after the product has been subjected to
abnormal use and before and after important measurements.

5-8MC200

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Caution If the accessories used with the product are not properly secured and the product is



Caution Installing near mechanically moving machine components may damage the product.



Warning While steering or navigating the machine accidents may occur due to



Safety Directions MC200 5-9

subjected to mechanical shock, for example blows or falling, the product may be
damaged or people may sustain injury.

Precautions:

When setting-up the product, make sure that the accessories, for example tripod,
tribrach, connecting cables, are correctly adapted, fitted, secured, and locked in
position. Avoid subjecting the product to mechanical stress.

Precautions:

Deflect the mechanically moving machine components as far as possible and define
a safe installation zone.

a) the operator not paying attention to the surroundings (persons, ditches, traffic,

etc.), or

b) malfunctions (…of a system component, interference, etc).

Precautions:

The operator assures that the machine is operated, guided and monitored by a qual­ified user (e.g. driver). The user has to be able to take emergency measures, for
example an emergency stop.

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Safety Directions

Warning By surveying during a thunderstorm you are at risk from lightning.



Warning Inadequate securing of the surveying site can lead to dangerous situations, for



Warning Only Leica Geosystems authorized service workshops are entitled to repair these



Caution During the transport, shipping or disposal of batteries it is possible for inappropriate



Precautions:

Do not carry out field surveys during thunderstorms.

example in traffic, on building sites, and at industrial installations.

Precautions:

Always ensure that the survey site is adequately secured. Adhere to the regulations
governing safety and accident prevention and road traffic.

products.

mechanical influences to constitute a fire hazard.

Precautions:

Before shipping the product or disposing of it, discharge the batteries by running the
product until they are flat.
When transporting or shipping batteries, the person in charge of the product must
ensure that the applicable national and international rules and regulations are
observed. Before transportation or shipping contact your local passenger or freight
transport company.

5-10MC200

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Warning Using a battery charger not recommended by Leica Geosystems can destroy the



Warning High mechanical stress, high ambient temperatures or immersion into fluids can



Warning Short circuited battery terminals can overheat and cause injury or fire, for example



Warning If the product is improperly disposed of, the following can happen:



Safety Directions MC200 5-11

batteries. This can cause fire or explosions.

Precautions:

Only use chargers recommended by Leica Geosystems to charge the batteries.

cause leackage, fire or explosions of the batteries.

Precautions:

Protect the batteries from mechanical influences and high ambient temperatures. Do
not drop or immerse batteries into fluids.

by storing or transporting in pockets if battery terminals come in contact with jewel­lery, keys, metallized paper or other metals.

Precautions:

Make sure that the battery terminals do not come into contact with metallic objects.

• If polymer parts are burnt, poisonous gas are produced which may impair health.

• If batteries are damaged or are heated strongly, they can explode and cause
poisoning, burning, corrosion or environmental contamination.

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Safety Directions

5-12MC200

• By disposing of the product irresponsibly you may enable unauthorized persons
to use it in contravention of the regulations, exposing themselves and third
parties to the risk of severe injury and rendering the environment liable to
contamination.

Precautions:

Dispose of the product appropriately in accordance with the regulations in force in
your country.
Always prevent access to the product by unauthorized personnel.

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5.7 Electromagnetic Compatibility EMC

Description The term Electromagnetic Compatability is taken to mean the capability of the

Warning Electromagnetic radiation can cause disturbances in other equipment.



Caution There is a risk that disturbances may be caused in other equipment if the product is



Safety Directions MC200 5-13

product to function smoothly in an environment where electromagnetic radiation and
electrostatic discharges are present, and without causing electromagnetic distur­bances to other equipment.

Although the product meets the strict regulations and standards which are in force
in this respect, Leica Geosystems cannot completely exclude the possibility that
other equipment may be disturbed.

used in conjunction with accessories from other manufacturers, for example field
computers, personal computers, two-way radios, non-standard cables or external
batteries.

Precautions:

Use only the equipment and accessories recommended by Leica Geosystems.
When combined with the product, they meet the strict requirements stipulated by the
guidelines and standards. When using computers and two-way radios, pay attention
to the information about electromagnetic compatibility provided by the manufacturer.

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Safety Directions

Caution Disturbances caused by electromagnetic radiation can result in erroneous measure-



Warning If the product is operated with connecting cables attached at only one of their two



ments.
Although the product meets the strict regulations and standards which are in force
in this respect, Leica Geosystems cannot completely exclude the possibility that the
product may be disturbed by very intense electromagnetic radiation, for example,
near radio transmitters, two-way radios or diesel generators.

Precautions:

Check the plausibility of results obtained under these conditions.

ends, for example external supply cables, interface cables, the permitted level of
electromagnetic radiation may be exceeded and the correct functioning of other
products may be impaired.

Precautions:

While the product is in use, connecting cables, for example product to external
battery, product to computer, must be connected at both ends.

5-14MC200

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5.8 FCC Statement, Applicable in U.S.

Warning



Warning Changes or modifications not expressly approved by Leica Geosystems for compli-



Safety Directions MC200 5-15

This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interfer­ence in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interfer­ence to radio communications. However, there is no guarantee that interference will
not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encour­aged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

ance could void the user's authority to operate the equipment.

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Safety Directions

Labelling
MC200

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.

Patent: U.S.

4.884.939 5.742.069
Patent: Europe
0323024
BE, FR, DE, GB, IT, SW

5-16MC200

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6 Technical Data

Accuracy for Excavator/Backhoe
Operation - using Wide Band

Accuracy for Excavator/Backhoe
Operation - using Narrow Band

Accuracy for Machine Control Operation

- using Narrow or Wide Band

Sensor Reception Area 200° Horizontal

Power Input Options Rechargeable Battery pack or

Rechargeable Battery - Operation Battery Pack - 48 Hours

Technical Data MC200 6-1

±1/2 in. (±12 mm) “On-Grade”

±1/6 in. (±4 mm) “On-Grade”

±1/6 in. (±4 mm) “On-Grade”
±1/2 in. (±12 mm) “Near On-Grade”

8.3 in. (210 mm) Vertical

external 11 to 30 Volts DC (Reverse
Voltage Protected) with Battery
Cable/ System Cable.

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Technical Data

6-2MC200

Battery Features “Shake-to-Wake” Stand-By - 5

Minutes of No Movement
Auto Shut-Off - 90 Minutes of No

Movement

Laser Requirement All Rotating Lasers (HeNe or Diode)

in wavelength range of 635 nm - 785
nm

Verticality Sensing (Factory Setting) ± 0.75° to 1.25°
Operating Temperatures 0° to 115°F (-18° to 46°C)
Storage Temperatures -10° to 150°F (-23° to 65°C)
Storage Temperatures - Battery -10°F to 131°F (-23°C to 55°C)
Weight 6 lb. (2.7 kg)
Dimensions 10 x 5.7 x 3 in. (254 x 145 x 76 mm)
Construction Completely Waterproof, Shock

Protected

Mounting Bracket 1.5 to 2 in. (38 to 50 mm) Dia. Round

or 1.5 in. (38 mm) Square

Magnet (optional) Permanent magnet

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www.GlobalTestSupply.com

Traction Force 450 lbs. (220 kg)

Technical Data MC200 6-3

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