Leica Geosystems 6011154, 6011489, 845495, 6005989 User manual

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Page 1

Leica Rugby 640G/640

User Manual

Version 3.2

English

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Introduction

Purchase Congratulations on the purchase of a Leica Rotating Laser product.

This manual contains important safety directions as well as instructions for setting up the product and operating it. Refer to "1 Safety Directions" for further information.

Read carefully through the User Manual before you switch on the product.

Product Identification

Validity of this manual

Available documentation

The model and serial number of your product are indicated on the type plate. Always refer to this information when you need to contact your agency or Leica

Geosystems authorised service centre.

This manual applies to the Rugby 640G/640 lasers. Differences between the models are marked and described.

Name Description/Format

Rugby 640G/640 Quick Guide

Rugby 640G/640 User Manual

Refer to the following resources for all Rugby 640G/640 documentation/software:

• the Leica Rugby CD

•

Provides an overview of the product. Intended as a quick reference guide.

All instructions required in order to operate the product to a basic level are contained in the User Manual. Provides an overview of the product together with technical data and safety directions.



- 

Rugby 640G/640, Introduction

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myWorld@Leica Geosystems (https://myworld.leica-geosystems.com) offers a wide range of services, information and training material.

With direct access to myWorld, you are able to access all relevant services whenever it is convenient for you, 24 hours a day, 7 days per week. This increases your efficiency and keeps you and your equipment instantly updated with the latest information from Leica Geosystems.

Service Description

myProducts Add all products that you and your company own and explore your

world of Leica Geosystems: View detailed information on your products and update your products with the latest software and keep upto-date with the latest documentation.

myService View the current service status and full service history of your prod-

ucts in Leica Geosystems service centres. Access detailed information on the services performed and download your latest calibration certificates and service reports.

mySupport View the current service status and full service history of your prod-

ucts in Leica Geosystems service centres. Access detailed information on the services performed and download your latest calibration certificates and service reports.

myTraining Enhance your product knowledge with Leica Geosystems Campus -

Information, Knowledge, Training. Study the latest online training material on your products and register for seminars or courses in your country.

myTrustedServices

Add your subscriptions and manage users for Leica Geosystems Trusted Services, the secure software services, that assist you to optimise your workflow and increase your efficiency.

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In this manual Chapter Page

1 Safety Directions

1.1 General 6

1.2 Definition of Use 6

1.3 Limits of Use 7

1.4 Responsibilities 7

1.5 Hazards of Use 8

1.6 Laser Classification 10

1.6.1 General 10

1.6.2 Rugby 640G/640 10

1.7 Electromagnetic Compatibility EMC 11

1.8 FCC Statement, Applicable in U.S. 12

1.9 ICES-003 Statement, Applicable in Canada 14

2 Description of the System

2.1 System Components 15

2.2 Rugby Laser Components 15

2.3 Case Components 16

2.4 Setup 17

2.5 RC400 Remote Control 18

2.5.1 Pairing the Rugby 640G/640 with the RC400 Remote Control 19

3 Operation

3.1 Buttons 20

3.2 LED Indicators 20

3.3 Turning the Rugby on and off 21

3.4 Automatic Mode 21

3.5 Manual Mode 22

3.6 Elevation Alert (H.I.) Function 23

4 Receivers

4.1 Rod Eye 120/120G, Receiver 24

4.2 Rod Eye 140, Classic Receiver 26

4.3 Rod Eye 160, Receiver 28

4.4 Rod Eye Basic Receiver 30

5 Applications

5.1 Setting Forms 32

5.2 Checking Grades 33

5.3 Manual Grades 34

5.4 Batter Boards 35

5.5 Facades 36

5.6 Suspended Ceilings 38

5.7 Layout 39

5.8 More Applications 40

6 Batteries

6.1 Operating Principles 41

6.2 Battery for Rugby 41

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7 Accuracy Adjustment

7.1 Checking the Level Accuracy 44

7.2 Adjusting the Level Accuracy 45

8 Troubleshooting

9 Care and Transport

9.1 Transport 49

9.2 Storage 49

9.3 Cleaning and Drying 50

10 Technical Data

10.1 Conformity to National Regulations 51

10.2 Dangerous Goods Regulations 51

10.3 Warranty under PROTECT by Leica Geosystems 52

10.4 General Technical Data of the Laser 52

10.4.1 RC400 Remote Control 53

11 Accessories

Index

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1 Safety Directions

1.1 General

Description The following directions enable the person responsible for the product, and the

person who actually uses the equipment, to anticipate and avoid operational hazards.

The person responsible for the product must ensure that all users understand these directions and adhere to them.

About Warning Messages

Warning messages are an essential part of the safety concept of the instrument. They appear wherever hazards or hazardous situations can occur.

Warning messages...

• make the user alert about direct and indirect hazards concerning the use of the product.

• contain general rules of behaviour.

For the users‘ safety, all safety instructions and safety messages shall be strictly observed and followed! Therefore, the manual must always be available to all persons performing any tasks described here.

DANGER, WARNING, CAUTION and NOTICE are standardised signal words for identifying levels of hazards and risks related to personal injury and property damage. For your safety, it is important to read and fully understand the following table with the different signal words and their definitions! Supplementary safety information symbols may be placed within a warning message as well as supplementary text.

Type Description

 

DANGER

WARNING

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation or an unintended use which, if not avoided, could result in death or serious injury.



NOTICE



CAUTION

Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in appreciable material, financial and environmental damage.

Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner.

1.2 Definition of Use

Intended use • The product casts a horizontal laser plane or a laser beam for the purpose of align-

ment.

• The laser beam can be detected by means of a laser detector.

• Remote control of product.

• Data communication with external appliances.

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Reasonably foreseeable misuse

• Use of the product without instruction.

• Use outside of the intended use and limits.

• Disabling safety systems.

• Removal of hazard notices.

• Opening the product using tools, for example screwdriver, unless this is permitted for certain functions.

• Modification or conversion of the product.

• Use after misappropriation.

• Use of products with obvious damages or defects.

• Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems.

• Inadequate safeguards at the working site.

• Deliberate dazzling of third parties.

• Controlling of machines, moving objects or similar monitoring application without additional control and safety installations.

1.3 Limits of Use

Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not

suitable for use in aggressive or explosive environments.



DANGER

Local safety authorities and safety experts must be contacted before working in hazardous areas, or close to electrical installations or similar situations by the person in charge of the product.

1.4 Responsibilities

Manufacturer of the product

Person responsible for the product

Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica Geosystems, is responsible for supplying the product, including the user manual and original accessories, in a safe condition.

The person responsible for the product has the following duties:

• To understand the safety instructions on the product and the instructions in the user manual.

• To ensure that it is used in accordance with the instructions.

• To be familiar with local regulations relating to safety and accident prevention.

• To inform Leica Geosystems immediately if the product and the application becomes unsafe.

• To ensure that the national laws, regulations and conditions for the operation of the product are respected.

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1.5 Hazards of Use



NOTICE

CAUTION

DANGER

Watch out for erroneous measurement results if the product has been dropped or has been misused, modified, stored for long periods or transported.

Precautions:

Periodically carry out test measurements and perform the field adjustments indicated in the user manual, particularly after the product has been subjected to abnormal use as well as before and after important measurements.

Because of the risk of electrocution, it is dangerous to use poles, levelling staffs and extensions in the vicinity of electrical installations such as power cables or electrical railways.

Precautions:

Keep at a safe distance from electrical installations. If it is essential to work in this environment, first contact the safety authorities responsible for the electrical installations and follow their instructions.

With the remote control of products, it is possible that extraneous targets will be picked out and measured.

Precautions:

When measuring in remote control mode, always check your results for plausibility.



WARNING

CAUTION

If the product is used with accessories, for example masts, staffs, poles, you may increase the risk of being struck by lightning.

Precautions:

Do not use the product in a thunderstorm.

Inadequate securing of the working site can lead to dangerous situations, for example in traffic, on building sites and at industrial installations.

Precautions:

Always ensure that the working site is adequately secured. Adhere to the regulations governing safety, accident prevention and road traffic.

If the accessories used with the product are not properly secured and the product is subjected to mechanical shock, for example blows or falling, the product may be damaged or people can sustain injury.

Precautions:

When setting up the product, make sure that the accessories are correctly adapted, fitted, secured, and locked in position.

Avoid subjecting the product to mechanical stress.

During the transport, shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard.

Precautions:

Before shipping the product or disposing of it, discharge the batteries by running the product until they are flat.

When transporting or shipping batteries, the person in charge of the product must ensure that the applicable national and international rules and regulations are observed. Before transportation or shipping contact your local passenger or freight transport company.

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

WARNING

During dynamic applications, for example stakeout procedures there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around, for example obstacles, excavations or traffic.

Precautions:

The person responsible for the product must make all users fully aware of the existing dangers.



WARNING

If you open the product, either of the following actions may cause you to receive an electric shock.

• Touching live components

• Using the product after incorrect attempts were made to carry out repairs

Precautions:

Do not open the product. Only Leica Geosystems authorised service centres are entitled to repair these products.

If the product is improperly disposed of, the following can happen:

• If polymer parts are burnt, poisonous gases are produced which may impair health.

• If batteries are damaged or are heated strongly, they can explode and cause poisoning, burning, corrosion or environmental contamination.

• By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations, exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination.

Precautions:

The product must not be disposed with household waste. Dispose of the product appropriately in accordance with the national

regulations in force in your country. Always prevent access to the product by unauthorised personnel.

Product-specific treatment and waste management information can be received from your Leica Geosystems distributor.



WARNING

Only Leica Geosystems authorised service centres are entitled to repair these products.

High mechanical stress, high ambient temperatures or immersion into fluids can cause leakage, fire or explosions of the batteries.

Precautions:

Protect the batteries from mechanical influences and high ambient temperatures. Do not drop or immerse batteries into fluids.

If battery terminals are short circuited e.g. by coming in contact with jewellery, keys, metallised paper or other metals, the battery can overheat and cause injury or fire, for example by storing or transporting in pockets.

Precautions:

Make sure that the battery terminals do not come into contact with metallic objects.

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1.6 Laser Classification

1.6.1 General

General The following chapters provide instructions and training information about laser safety

according to international standard IEC 60825-1 (2014-05) and technical report IEC TR 60825-14 (2004-02). The information enables the person responsible for the product and the person who actually uses the equipment, to anticipate and avoid operational hazards.



1.6.2 Rugby 640G/640

General The rotating laser built into the product produces a visible laser beam which emerges

from the rotating head.

According to IEC TR 60825-14 (2004-02), products classified as laser class 1, class 2 and class 3R do not require:

• laser safety officer involvement,

• protective clothes and eyewear,

• special warning signs in the laser working area

if used and operated as defined in this User Manual due to the low eye hazard level. National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 60825-1 (2014-05) and IEC TR 60825-14 (2004-02).

The laser product described in this section is classified as laser class 2 in accordance with:

• IEC 60825-1 (2014-05): “Safety of laser products”

These products are safe for momentary exposures but can be hazardous for deliberate staring into the beam. The beam may cause dazzle, flash-blindness and after-images, particularly under low ambient light conditions.

Rugby 640:

Description Value

Maximum average radiant output power 0.8 mW/3.0 mW Pulse duration (effective) c.w./1.1 ms Pulse repetition frequency c.w./10 Hz Beam divergence 0.2 mrad Wavelength 635 nm

General The rotating laser built into the product produces a visible laser beam which emerges

from the rotating head.

The laser product described in this section is classified as laser class 2 in accordance with:

• IEC 60825-1 (2014-05): “Safety of laser products”

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Rugby 640G:

Description Value

Maximum average radiant output power 0.8 mW/3.5 mW Pulse duration (effective) c.w./1.1 ms Pulse repetition frequency c.w./10 Hz Beam divergence 0.2 mrad Wavelength 520 nm

CAUTION



Labelling

From a safety perspective, class 2 laser products are not inherently safe for the eyes.

Precautions:

1) Avoid staring into the beam or viewing it through optical instruments.

2) Avoid pointing the beam at other people or at animals.

005800_003

a) Stationary laser beam b) Rotating laser beam

1.7 Electromagnetic Compatibility EMC

Description The term Electromagnetic Compatibility is taken to mean the capability of the product

to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present, and without causing electromagnetic disturbances to other equipment.

WARNING



CAUTION



Rugby 640G/640, Safety Directions

Electromagnetic radiation can cause disturbances in other equipment.

Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed.

There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers, for example field computers, personal computers or other electronic equipment, non-standard cables or external batteries.

Precautions:

Use only the equipment and accessories recommended by Leica Geosystems. When combined with the product, they meet the strict requirements stipulated by the guidelines and standards. When using computers or other electronic equipment, pay attention to the information about electromagnetic compatibility provided by the manufacturer.

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

CAUTION

Disturbances caused by electromagnetic radiation can result in erroneous measurements.

Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by intense electromagnetic radiation, for example, near radio transmitters, two-way radios or diesel generators.

Precautions:

Check the plausibility of results obtained under these conditions.

CAUTION



Radios or Digital Cellular Phones

WARNING



If the product is operated with connecting cables attached at only one of their two ends, for example external supply cables, interface cables, the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired.

Precautions:

While the product is in use, connecting cables, for example product to external battery, product to computer, must be connected at both ends.

Use of product with radio or digital cellular phone devices:

Electromagnetic fields can cause disturbances in other equipment, in installations, in medical devices, for example pacemakers or hearing aids and in aircraft. It can also affect humans and animals.

Precautions:

Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected.

• Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations, or in other areas where an explosion hazard exists.

• Do not operate the product with radio or digital cellular phone devices near to medical equipment.

• Do not operate the product with radio or digital cellular phone devices in aircraft.

1.8 FCC Statement, Applicable in U.S.





WARNING

The greyed paragraph below is only applicable for products without radio.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

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WARNING



Labelling Rugby 640

Labelling Rugby 640G

Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment.

Leica Geosystems AG

CH-9435 Heerbrugg

Complies wi th FDA perf ormance s tandards f or

laser products except for deviations pursuant to

Laser Noti ce Nr. 50 July 24, 20 07

This device c omplies with p art 15 of the F CC

Rules. Oper ation is subjec t to the follow ing

two condi tions: (1) This dev ice may not cause harm ful interf erence, an d (2) This

device must accept any interference received, including inter ference that

may cause un desired ope ration.

Model: Rugby 640

Power: 8.4V / 0.5A / Art.No.: 799043 Made in China / Manufactured: MM/YYYY

Contains FCC ID: RFD-CT100 IC: 3177A-CT100

005801_004

Leica Geosystems AG

CH-9435 Heerbrugg

Pav = 3.0 -0.8mW λ = 63 5nm t = 1.1ms - cw

Class 2 Laser - IEC 6 0825-1:2014

Serial Number: YWWY6402500

YWWY8702500

Labelling Rod Eye

Complies wi th FDA perf ormance s tandards f or

laser products except for deviations pursuant to

Laser Noti ce Nr. 50 July 24, 20 07

This device c omplies with p art 15 of the F CC

Rules. Oper ation is subjec t to the follow ing

two condi tions: (1) This dev ice may not cause harm ful interf erence, an d (2) This

device must accept any interference received, including inter ference that

may cause un desired ope ration.

Model: Rugby 640G

Power: 8.4V / 0.5A / Art.No.: 846200 Made in China / Manufactured: MM/YYYY

Contains FCC ID: RFD-CT100 IC: 3177A-CT100

Pav = 3.5-0.8mW λ = 520nm t = 1.1ms - cw

Class 2 Laser - IEC 6 0825-1:2014

Serial Number: YWWY6402500

YWWY8702500

0013142_002

Rod Eye 120:

Type: RE120

Power : 3V / 60mA Art.No.: 785490 Made in China

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

012524_001

Rod Eye 120G (for Rugby 640G only):

Type: RE120G

Power : 3V / 60mA Art.No.: 844182 Made in China

Swiss Technology

by Leica Geosystems

CH-9435 Heerbrugg

Swiss Technology

by Leica Geosystems

CH-9435 Heerbrugg

012550_001

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Labelling Rod Eye

Rod Eye 140:

005146_001

Type: RE140

Power : 3V / 60mA Art.No.: 785493 Made in China

Swiss Technology

by Leica Geosystems

CH-9435 Heerbrugg

Labelling Rod Eye

Labelling RC400

Rod Eye 160:

004661_001

Rod Eye Basic:

005664_001

RC400

Type: RE160

Power : 3V / 60mA Art.No.: 785492 Made in China

REBASType:

Art.No.: 769811 Power: 9.0V / 0.2A Leica Geosystems AG CH-9435 Heerbrugg Manufactured:

20XX. XX

S.No.: 1234567

This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference,

and (2) this device must accept any interference

received, including interference that may cause

undesired operation.

Type: RC400

Power : 3V / 60mA Art.No.: 790352 Made in China Contains FCC ID: RFD-CT100 IC ID: 3177A-CT100

Made in China

Swiss Technology

by Leica Geosystems

CH-9435 Heerbrugg

Swiss Technology

by Leica Geosystems

CH-9435 Heerbrugg

004789_001

1.9 ICES-003 Statement, Applicable in Canada

WARNING



Rugby 640G/640, Safety Directions

This Class (B) digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe (B) est conforme à la norme NMB-003 du Canada.

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2 Description of the System

2.1 System Components

General description The Rugby 640G/640 is a laser tool for general construction and levelling applications

such as

• Setting forms

• Checking grades

• Controlling depths for excavations If set up within the self-levelling range, the Rugby automatically levels to create an

accurate horizontal or vertical plane of laser light. Once the Rugby has levelled, the head will start rotating and the Rugby is ready for use. 30 seconds after the Rugby has completed the levelling, the H.I. Alert system becomes active and protects the Rugby against changes in elevation caused by movement of the tripod to ensure accurate work.

Available system components

Rod Eye 140/Rod Eye Basic Rod Eye 120/Rod Eye120G Rod Eye 160

RC400

Rugby 640

Li-Ion/Alkaline

005802_002



The delivered components depend on the package ordered.

2.2 Rugby Laser Components

Rugby laser components

005803_001

a b

a) Carry Handle

b) LED Indicators c) Buttons d) Battery compartment e) Charge jack (for Li-Ion

battery pack)

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2.3 Case Components

Case components standard

Case components interior

e f

005935_001

a) Rugby laser b) Rod eye receiver mounted on the bracket c) Li-Ion battery pack or Alkaline battery pack d) 4x AA-cell battery e) User Manual/CD f) Second receiver (can be purchased separately) g) 4x D-cell battery (for alkaline versions only) h) RC400 Remote Control i) Charger (for Li-Ion versions only)

005804_003

a) Rugby laser b) Wall mount bracket c) Li-Ion battery pack or Alkaline battery pack d) RC400 Remote Control e) Charger (for Li-Ion versions only) f) User Manual/CD g) 4x AA-cell battery h) Rod eye receiver mounted on the bracket i) 4x D-cell battery (for alkaline versions only) j) 1x Ceiling grid target (red target for Rugby 640 or green target for Rugby 640G)

Rugby 640G/640, Description of the System

h i

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2.4 Setup

Location • Keep the location clear of possible obstructions that could block or reflect the laser

beam.

• Place the Rugby on a stable ground. Ground vibration and extremely windy conditions can affect the operation of the Rugby.

• When working in a very dusty environment place the Rugby up-wind so the dirt is blown away from the laser.

Setting up on a Tripod

005805_001

Step Description

1. Set up the tripod.

2. Place the Rugby on the tripod.

3. Tighten the screw on the underside of the tripod to secure the Rugby on the tripod.

• Attach the Rugby securely to a tripod or laser trailer, or mount on a stable level surface.

• Always check the tripod or laser trailer before attaching the Rugby. Make sure all screws, bolts and nuts are tight.

• If a tripod has chains, they should be slightly loose to allow for thermal expansion during the day.

• Secure the tripod on extremely windy days.

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2.5 RC400 Remote Control

Description The RF Remote Control communicates with the Rugby via RC (radio) and is used to

control the same functions as on the laser.

RC400 Remote Control panel

Description of the Buttons

c d e

004794_001

Button Function

Scan Mode Press to change width of the scanning motion. Left and Right

Arrow Up and Down Press to tilt the X-axis when it is in Manual Mode. CW and CCW Press to rotate the stationary and scanning beam in a clockwise

Scan 90° and Scan Memory

Head Speed Press to change the speed of the head rotation. Automatic/

Manual Mode Beam down Press to stop the rotating head (zero rps). The position of the

Sleep mode Press to put the Rugby in sleep mode.

Press to tilt the Y-axis when it is in Manual Mode. In the laydown position press to align the vertical plane and 90° split beam.

or counterclockwise motion. Press to quickly move the scanning or stationary beam at 90°

intervals. In Scan Mode the scan width will automatically change to the smallest scan width when this function is activated.



Press to change desired axis to Manual Mode.

beam will move to the downward position to allow the user to align the Rugby over a reference point on the floor.

• During Sleep Mode all functions are disabled.

• The Low battery indicator flashes once every ten seconds to

• The Rugby will sleep for two hours, then shuts down auto-

• When in Sleep Mode pressing the sleep button will wake the

Scan Memory means that you can switch to rotational or stationary mode and the scan will return to the previous position when scanning motion is chosen again.

indicate the Rugby is in Sleep Mode.

matically and must be turned on again at the laser.

Rugby and normal operation resumes.

c h e i

a) Sending LED b) Scan mode button c) Left and Right Arrow buttons d) Up and Down Arrow buttons e) Clockwise (CW) and Counterclockwise

(CCW) buttons f) Scan 90° and Scan Memory button g) Head Speed button h) Automatic/Manual Mode button i) Beam down button j) Sleep mode button

Sending LED:

The sending LED flashes to indicate that the remote is sending a signal to the Rugby.



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The remote control is powered by a 2x AA batteries. Replacement is the same as for the Rod Eye receivers.

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Applications • For layout work use the Beam down feature to position the beam over a reference

point. Then use the Scan 90° feature to quickly move the small scan to a position to the left or right of the laser.

• For ceiling applications and marking elevations the Scan 90° feature can quickly bring the scanning beam to you.

2.5.1 Pairing the Rugby 640G/640 with the RC400 Remote Control

Pairing step-by-step The Rugby 640G/640 and the RC400 Remote Control include radio devices that allow

the user to activate more functions on the Rugby. When purchased together, the Rugby 640G/640 and the RC400 have been paired together at the factory. Should it be necessary to pair your units after purchase, the following information is applicable. Before using the RF features, the Rugby and the Remote Control must first be paired together to be able to communicate with each other.

Step Description

1. Turn off the Rugby 640G/640.

2. Press the Power button on the Rugby 640G/640 to turn it on.

3. Press and hold the Head Speed button and the Scan Mode button on the RC400.



The Rugby 640G/640 beeps five times quickly and the X and Y LED indicators flash green when the pairing was successful.

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3 Operation

3.1 Buttons

Buttons

005806_001

c d

a) Left and Right Arrow buttons b) Scanning button

c) Power button d) Automatic/Manual Mode button e) Head speed button (rps)

Description of the Buttons

Button Function

Left and Right Arrow

Power Press to turn on or off the Rugby. Automatic/

Manual Mode

Scanning Press to change the width of the scanning beam 0° • 10° • 45° •

Head Speed Press to change the speed of the head rotation 0 • 2 • 5 • 10 rps

3.2 LED Indicators

Press to enter a slope for an axis in Manual Mode.

Press once to change the X-axis to Manual Mode with Y-axis selflevelling.

Press again to change the Y-axis to Manual Mode with X-axis self-levelling.

Press again to change both axes to Manual Mode with no selflevelling.

Press again to change back to Full Automatic Mode.



Note the changes in the LED indicators in the Manual Modes. The red LED indicates that the corresponding axis is in Manual Mode.

90°

Main Functions Description

The LED Indicators have three main functions:

• To indicate the level status of the axes.

• To indicate the battery status.

• To indicate an H.I. Alert condition.

Diagram of the LED Indicators

a b

a) Low Battery Indicator LED b) X-axis Indicator LED

005807_001

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c) Y-axis Indicator LED

Page 21

Description of the LEDs

IF the is/are THEN

Low Battery Indicator LED (Li-Ion & Alkaline)

X-axis and Y-axis Indicator LEDs

off the battery is okay. on the battery is getting low.

green the axis is level. flashing green the axis is levelling. red the axis is in Manual Mode. both flashing

red

an H.I. Alert is indicated.

3.3 Turning the Rugby on and off

Turning on and off Press the Power button to turn on or off the Rugby.

After turning on:

• If set up within the +/-5° self-levelling range (horizontal or vertical), the Rugby automatically levels to create an accurate horizontal plane of laser light.

• Once levelled, the head starts rotating and Rugby is ready for use.

• After 30 seconds of completing the levelling, the H.I. Alert system becomes active to protect the laser against changes in elevation caused by movement or settling of the tripod.

• The self-levelling system and H.I. Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work.

3.4 Automatic Mode

Description of the Automatic Mode

The Rugby always starts up in Automatic Mode. In Automatic Mode the Rugby automatically levels if set up within the 5° self-levelling range (horizontal or vertical).

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3.5 Manual Mode

Description of the Manual Mode

Changing the X-axis to Manual Mode

After start-up the Manual Mode can be activated. In Manual Mode the self-levelling will be deactivated. The following options are available:

• Change the X-axis to Manual Mode

• Change the Y-axis to Manual Mode

• Change to Full Manual Mode



After startup, press the Automatic/Manual Mode Button once to change the X-axis to Manual Mode.



• The X-axis does not self-level and a slope can be entered in this axis using the Left

• The X-axis LED is red.

• The Y-axis continues to self-level and the Y-axis

When the X-axis is in Manual Mode, the X-axis can be sloped upwards or downwards as illustrated.

After turning the Rugby off and on again, the Rugby is in Automatic Mode.

The X-axis and Y-axis are marked on the top of the Rugby.

and Right Arrow buttons on the Rugby.

LED flashes green until level.

Changing the Y-axis to Manual Mode

005808_002

Press the Automatic/Manual Mode button again to change the Y-axis to Manual Mode.



• The Y-axis does not self-level and a slope can be entered in this axis using the Left

• The Y-axis LED is red.

• The X-axis continues to self-level and the X-axis

When the Y-axis is in Manual Mode, the Y-axis can be sloped upwards or downwards as illustrated.

005809_002

The X-axis and Y-axis are marked on the top of the Rugby.

and Right Arrow buttons on the Rugby.

LED flashes green until level.

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Changing to Full Manual Mode

Press the Automatic/Manual Mode button again to change to Full Manual Mode.



• Both the X-axis and Y-axis do not self-level and a slope can be entered in the Y-axis

• The X-axis LED is red.

• The Y-axis LED is red.

When both the X-axis and Y-axis are in Manual Mode, the Y-axis can be sloped using the Left and Right Arrow buttons.

005810_002



The X and Y axes are marked on the top of the Rugby.

using the Left and Right Arrow buttons on the Rugby.

When using the RC400 Remote Control, each of the axes can be sloped independently.

3.6 Elevation Alert (H.I.) Function

Description of the Elevation Alert function

Disable or enable the Elevation Alert function

• The Elevation Alert or Height of Instrument (H.I.) function prevents incorrect work caused by movement or settling of the tripod that would cause the laser to level at a lower height.

• The Elevation Alert function becomes active and monitors the movement of the laser 30 second after the Rugby has completely levelled and the head of the laser starts rotating.

• The Elevation Alert monitors the laser. If disturbed, both the X-axis LED and Y-axis LED flash and the Rugby beeps rapidly.

• To stop the alert turn Rugby off and on again. Check the height of the laser before beginning to work again.



The Elevation Alert function can be disabled or enabled by pressing the following button combination:

• With the Rugby turned on, press and hold the Left and Right Arrow buttons.

• Press the Automatic/Manual Mode button.



The Elevation Alert function turns on automatically every time the Rugby is turned on.

The Rugby beeps once to indicate the change.

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4 Receivers

Description The Rugby 640G/640 is sold with the Rod Eye 120/120G, Rod Eye 140 Classic, Rod Eye

160 or Rod Eye Basic Receiver.

4.1 Rod Eye 120/120G, Receiver

Instrument components part 1 of 2

a b c

e f

a) Level vial b) Audio speaker c) LCD window d) LEDs e) Laser reception window (Rod

Eye 120: red, Rod Eye 120G: green)

005147_002

f) On-grade g) Keypad

Component Description

Level vial Aids to keep the rod plumb when taking readings. Audio Speaker Indicates the detector’s position:

• High - Fast beeping

• On-grade - Solid tone

• Low - Slow beeping LCD window Front and rear LCD arrow indicate the detector’s position. LEDs Display the relative position of the laser beam. Three channel

indication:

• High - Red

• On-grade - Green

• Low - Blue Laser Reception

window

Detects the laser beam. The reception windows must be directed

towards the laser. On-grade Indicates the on-grade position of the laser. Keypad Power, accuracy and volume functions. Refer to "Description of

the Buttons" for detailed information.

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Instrument components part 2 of 2

Description of the Buttons

a) Bracket Mounting Hole b) Offset notch c) Product label

005148_002

d) Battery door

Component Description

Bracket

Location to attach the receiver bracket for normal operation. Mounting Hole

Offset notch Use to transfer reference marks. The notch is 85 mm (3.35")

below to top of the detector. Product label The serial number is located inside the battery compartment. Battery door Access to the battery compartment.

Menu access and navigation

a) Power

005149_001

b) Audio c) Bandwidth

Button Function

Power Press once to turn on the Receiver. Audio Press to change the audio output. Bandwidth Press to change detection bandwidth.

To access the menu of the Rod Eye 120/120G receiver, press the Bandwidth button and Audio button simultaneously.

• Use the Bandwidth button and Audio button to change parameters.

• Use the Power button to scroll through the menu.

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

Menu Function Indication

LED Changes the brightness of

Red and Green LEDs change brightness to indicate this parameter.

BAT Turns on or off the Laser

The laser icon flashes to indicate this parameter.

MEM Turns on or off the position The down arrow bars

are filling to indicate this parameter.

MENU MODE - The blue LED will blink slowly indicating menu mode.

the LED indicators.

low battery indication on the receiver.

memory function.

4.2 Rod Eye 140, Classic Receiver

Red and green LEDs High/Low/Off

Green LED is on: Laser low battery icon function is active.

Red LED is on: Laser low battery icon function is not active.

Green LED is on: function is on. Red LED is on: function is off.

Instrument components part 1 of 2

a b

005147_001

Component Description

Level vial Aids to keep the rod plumb when taking readings. Audio Speaker Indicates the detector’s position:

• High - Fast beeping

• On-grade - Solid tone

• Low - Slow beeping LCD window Front and rear LCD arrow indicate the detector’s position. LEDs Display the relative position of the laser beam. Three channel

indication:

• High - Red

• On-grade - Green

• Low - Blue Laser Reception

window On-grade Indicates the on-grade position of the laser. Keypad Power, accuracy and volume functions. Refer to "Description of

Detects the laser beam. The reception windows must be directed towards the laser.

the Buttons" for detailed information.

e f

a) Level vial b) Audio Speaker c) LCD window d) LEDs e) Laser Recep-

tion window f) On-grade g) Keypad

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Instrument components part 2 of 2

Description of the Buttons

a) Bracket

Mounting Hole b) Offset notch c) Product label

005148_001

d) Battery door

Component Description

Bracket

Location to attach the receiver bracket for normal operation.

Mounting Hole Offset notch Use to transfer reference marks. The notch is 85 mm (3.35")

below to top of the detector. Product label The serial number is located inside the battery compartment. Battery door Access to the battery compartment.

Menu access and navigation

005149_001

a) Power b) Audio c) Bandwidth

Button Function

Power Press once to turn on the Receiver. Audio Press to change the audio output. Bandwidth Press to change detection bandwidth.

To access the menu of the Rod Eye 140 Receiver, press the Bandwidth button and Audio button simultaneously.

• Use the Bandwidth button and Audio button to change parameters.

• Use the Power button to scroll through the menu.

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

Menu Function Indication

LED Changes the brightness of

Red and Green LEDs change brightness to indicate this parameter.

BAT Turns on or off the Laser

The laser icon flashes to indicate this parameter.

MEM Turns on or off the position The down arrow bars

are filling to indicate this parameter.

MENU MODE - The blue LED will blink slowly indicating menu mode.

the LED indicators.

low battery indication on the receiver.

memory function.

4.3 Rod Eye 160, Receiver

Red and green LEDs High/Low/Off

Green LED is on: Laser low battery icon function is active.

Red LED is on: Laser low battery icon function is not active.

Green LED is on: function is on. Red LED is on: function is off.

Instrument components part 1 of 2

a b

005147_001

Component Description

Level vial Aids to keep the rod plumb when taking readings. Audio Speaker Indicates the detector’s position:

• High - Fast beeping

• On-grade - Solid tone

• Low - Slow beeping LCD window Front and rear LCD arrow indicate the detector’s position. LEDs Display the relative position of the laser beam. Three channel

indication:

• High - Red

• On-grade - Green

• Low - Blue Laser Reception

window On-grade Indicates the on-grade position of the laser. Keypad Power, accuracy and volume functions. Refer to "Description of

Detects the laser beam. The reception windows must be directed towards the laser.

the Buttons" for detailed information.

e f

a) Level vial b) Audio Speaker c) LCD window d) LEDs e) Laser Recep-

tion window f) On-grade g) Keypad

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Instrument components part 2 of 2

Description of the Buttons

a) Bracket

Mounting Hole b) Offset notch c) Product label

004955_001

d) Battery door

Component Description

Bracket

Location to attach the receiver bracket for normal operation.

Mounting Hole Offset notch Use to transfer reference marks. The notch is 85 mm (3.35")

below to top of the detector. Product label The serial number is located inside the battery compartment. Battery door Access to the battery compartment.

a) Power b) Laser man

004956_001

c) Audio d) Bandwidth

Menu access and navigation

Button Function

Power Press once to turn on the Receiver. Laser man Press to capture digital reading. Audio Press to change the audio output. Bandwidth Press to change detection bandwidth.

To access the menu of the Rod Eye 160 Digital Receiver, press the Bandwidth button and Audio button simultaneously.

• Use the Bandwidth button and Audio button to change parameters.

• Use the Power button to scroll through the menu.

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Menu Function Indication

UNT Changes the unit of measure for the

digital readout.

LED Changes the brightness of the LED

indicators.

DRO Turns on or off the digital readout. Green LED is on: digital readout is on.

BAT Turns on or off the Laser low

battery indication on the receiver.

MEM Turns on or off the position memory

function.

RPS Measures the head speed of the

laser.



Hold in rotating beam to measure the head speed.

Units - mm/cm/in/ft



LEDs - High/Low/Off

Red LED is on: digital readout is off.



Green LED is on: Laser low battery icon function is active.

Red LED is on: Laser low battery icon function is not active.



Green LED is on: function is on. Red LED is on: function is off.



Measured head speed is displayed.

Active unit flashes.

DRO flashes.

Rugby icon flashes.

Full down arrow flashes.

4.4 Rod Eye Basic Receiver

Instrument components part 1 of 2

005665_001

Component Description

Level vial Aids to keep the rod plumb when taking readings. Keypad Power, accuracy and volume functions. Refer to "Description of

the buttons" for detailed information. On-grade Indicates the on-grade position of the laser. Laser Reception

window LCD window Front and rear LCD arrow indicate the detector’s position. Audio Speaker Indicates the detector’s position:

Detects the laser beam. The reception windows must be directed

towards the laser.

• High - Fast beeping

• On-grade - Solid tone

• Low - Slow beeping

d e

a) Level vial b) Keypad c) On-grade d) Laser Reception window e) LCD window f) Audio Speaker

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Instrument components part 2 of 2

Description of the buttons

d e

a) Bracket Mounting Hole b) Offset notch c) Battery door d) Serial number label

005666_001

e) Product label

Component Description

Bracket

Location to attach the receiver bracket for normal operation. Mounting Hole

Offset notch Use to transfer reference marks. The notch is 45 mm (1.75")

below to top of the detector. Battery door Access to the battery compartment.

a b

a) Audio b) Bandwidth

005667_001

c) Power

Button Function

Audio Press to change the audio output. Bandwidth Press to change detection bandwidth. Power Press once to turn on the Receiver.

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5 Applications

5.1 Setting Forms

Setting Forms stepby-step

Application shown using the Rod Eye 140, Classic Receiver.

005811_001

Step Description

1. Set up the Rugby on a tripod.

2. Set up the tripod on a stable surface outside the working area.

3. Attach the receiver to a rod.

4. Turn on the Rugby and the receiver.

5. Set the base of the rod on a known point for the finished height of forms.

6. Adjust the height of the receiver on the rod until the on-grade (centre-line)

position is indicated on the receiver by:

• the centre bar

• the green flashing LED

• a solid audio tone

7. Set the rod with the attached receiver on top of the form.

8. Adjust the height of the form until the on-grade position is again indicated.

9. Continue to additional positions until the forms are levelled to the rotating

plane of the Rugby.

1 + 2

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5.2 Checking Grades

Checking Grades step-by-step

Application shown using the Rod Eye 140, Classic Receiver.

005812_001

Step Description

1. Set up the Rugby on a tripod.

2. Set up the tripod on a stable surface outside the working area.

3. Attach the receiver to a rod.

4. Turn on the Rugby and the receiver.

5. Set the base of the rod on a known point for the finished grade.

6. Adjust the height of the receiver on the rod until the on-grade (centre-line)

position is indicated on the receiver by:

• the centre bar

• the green flashing LED

• a solid audio tone

7. Set the rod with the attached receiver on top of the excavation or concrete

pour to check for correct elevation.

8. Variances can be read from the digital receiver.

• 7a: Position is too high.

• 7b: Position is too low.

• 7c: Position is on grade.

1 + 2

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5.3 Manual Grades

Manual Grading step-by-step

Application shown using the Rod Eye 140, Classic Receiver.

005813_001

Step Description

1. Set up the Rugby on a tripod.

2. Set up the tripod at the base of a slope with the x-axis pointing in the direction

of the slope.

3. Attach the receiver to a rod.

4. Turn on the Rugby and the receiver.

5. At the base of the slope, adjust the height of the receiver on the rod until the

on-grade (centre-line) position is indicated on the receiver by:

• the centre bar

• the green flashing LED

• a solid audio tone

6. Move the rod and the attached receiver to the top of the slope.

7. Change the X-axis to Manual Mode by pressing the Automatic/Manual Mode

button once on the Rugby.

8. Use the Left and Right Arrow buttons on the Rugby to move the laser beam up

and down until the on-grade (centre-line) position is indicated on the receiver by:

• the centre bar

• the green flashing LED

• a solid audio tone

7 8

1 + 2

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5.4 Batter Boards

Description The Rugby 640G/640 and the receivers: Rod Eye 120/120G, Rod Eye 140 and Rod Eye

160 create a vertical plane of laser light that acts as a virtual string line for batter board setups.

Setup Laser setup

2a 3

005814_001

Step Description

1. Mount the Rugby to the clamp and then the clamp to the batter board.

2. Turn on the Rugby.

The laser beam will automatically point downwards so that the laser and the clamp can be positioned directly over the surveyed reference nail.

3. Set the head rotation to the fastest speed (10 rps).

Receiver setup

005815_001

Step Description

1. Mount the receiver to the receiver bracket using the 90° adapter.

2. Attach the bracket to the batter board. The top of the receiver bracket

should be tight against the surveyed reference nail.

3. Turn on the receiver.

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Alignment

005816_001

Use the remote control to move the rotating laser beam left or right until the receiver displays an on-grade position.

5.5 Facades

Description The Rugby 640G/640 and the receivers: Rod Eye 120/120G, Rod Eye 140 and Rod Eye

160 create a vertical plane of laser light that is aligned to the building and acts as a constant reference for facade installations.

Setup Mounting the facade adapter brackets

004808_002

Step Description

1. Mount the facade adapter brackets to the side of the building in locations

where it is desired to have a laser and receiver setup.

Laser setup

2a 3

005817_001

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Step Description

1. Mount the Rugby to the clamp and then the clamp to the facade adapter

bracket.

2. Turn on the Rugby.

The laser beam will automatically point downwards so that the laser and the clamp can be positioned at the desired distance from the building’s surface.

3. Set the head rotation to the fastest speed (10 rps).

Receiver setup

Alignment

005818_001

Step Description

1. Mount the receiver to the receiver bracket using the 90° adapter.

2. Attach the bracket to the facade adapter bracket. The top of the receiver

bracket should be set at the same distance from the building’s surface as the laser for proper alignment.

3. Turn on the receiver.

005819_001

Use the remote control to move the rotating laser beam left or right until the receiver displays an on-grade position.

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5.6 Suspended Ceilings

Description The Rugby 640G/640 can also be used for suspended ceiling installations.

Mounting the laser

005821_001

Step Description

1. Attach the Rugby to the wall mount bracket.

Application

005822_001

Step Description

1. After mounting the first strip of ceiling trim at the desired height (centre

position of the ceiling target) below, attach the wall mount bracket and laser to the trim. Tighten the locking knobs on the top of the bracket.

2. Press the Power button to turn on the Rugby and allow the Rugby to self-

level.

3. Adjust the Rugby so that the rotating beam is at the desired height below

the ceiling grid. Loosen the adjustment knob on the side of the bracket and slide the Rugby up or down. When at the desired height, retighten the adjustment knob.

4. Install the ceiling grid using the ceiling grid target and laser beam as your

reference.

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Setup

When installing suspended ceilings use the remote control to change to scanning mode for increased visibility (1). The scanning beam can be rotated using the clockwise and counter clockwise buttons on the remote (2). The scanning beam can be moved quickly in 90° increments using the Scan 90° button (3).

2 3

004812_001

5.7 Layout

Description In the laying down position the Rugby 640G/640 can be used for laying out wall posi-

tions, squaring, transferring points and more.

Layout The Rugby 640G/640 projects two laser beams at a 90° angle to each other.

005823_001

Step Description

1. Place the Rugby in the laydown position.

2. Press the power button to turn on the Rugby.

The Rugby will always turn on in Automatic Mode. Allow the Rugby to selflevel.

3. In the laying down position the Rugby will move the beam to downwards for

alignment over your reference.

4. Start the head rotation or scanning motion to roughly align the beam to a

second control point.

5. Using the buttons on the laser or the remote control, fine adjust the beam

until striking the second control point.

6. Once aligned the split beam and rotating beams can be used to locate 90°

angles for layout. The rotating beam also creates a vertical plane for transferring points from the floor to the ceiling.

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Setup

When using the Rugby in the laydown position use the left or right arrow buttons on your remote control to quickly align the vertical plane or plumb beam to the second reference point. (1). The scanning beam can be moved quickly to the left or right side of the laser using the Scan 90° button (2). To check the alignment over a point press the Beam down button (3).

5.8 More Applications

More applications Exterior Applications

• Setting elevation of forms and footings

• Squaring of forms

• Checking elevations and benchmarks

• Landscaping

• Drainage and septic systems

• Fences and retaining walls

• Decks and patios

• Simple driveways or small parking lots

• Facade Installations

• Batter board setups

Interior Applications

• Suspended ceilings

• Walls and partitions

• Vertical alignment

• Transferring points from floor to ceiling

• Vertical plumb

• Layout of floors

• Squaring of angles

• Setting cabinets

• Chair rails and wainscoting

• Alignment of wall and floor tiles

• Trim carpentry

• Setting sprinkler head heights

• Sloped ceilings

004814_001

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6 Batteries

Description The Rugby 640G/640 can be purchased with alkaline batteries or a rechargeable Li-Ion

battery pack. The following information is appropriate only to the model you have purchased.

6.1 Operating Principles

First-time Use/Charging Batteries

• The battery must be charged before using it for the first time because it is delivered with an energy content as low as possible.

• The permissible temperature range for charging is between 0 °C and +40 °C/+32 °F and +104 °F. For optimal charging, we recommend charging the batteries at a low ambient temperature of +10 °C to +20 °C/+50 °F to +68 °F if possible.

• It is normal for the battery to become warm during charging. Using the chargers recommended by Leica Geosystems, it is not possible to charge the battery once the temperature is too high.

• For new batteries or batteries that have been stored for a long time (> three months), it is effectual to make only one charge/discharge cycle.

• For Li-Ion batteries, a single discharging and charging cycle is sufficient. We recommend carrying out the process when the battery capacity indicated on the charger or on a Leica Geosystems product deviates significantly from the actual battery capacity available.

Operation / Discharging

• The batteries can be operated from −20 °C to +55 °C/−4 °F to +131 °F.

• Low operating temperatures reduce the capacity that can be drawn; high operating temperatures reduce the service life of the battery.

6.2 Battery for Rugby

Charging the Li-Ion battery pack stepby-step

The rechargeable Li-Ion battery pack on the Rugby can be charged without removing the battery pack from the laser.

005824_001

Step Description

1. Slide the locking mechanism on the battery compartment to the very left to expose the charge jack.

2. Plug the AC connector into the appropriate AC power source.

3. Connect the charger plug into the charge jack on the Rugby battery pack.

4. The small LED next to the charge jack flashes indicating that the Rugby is charging. The LED is on solid when the battery pack is fully charged.

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Step Description

5. When the battery pack is fully charged, disconnect the charger plug from the charge jack.

6. Slide the locking mechanism to the centre position to prevent dirt from getting into the charging jack.

Changing the Li-Ion batteries step-bystep



The Low Battery Indicator LED on the Rugby flashes when the batteries are low and need to be charged. The charge indicator LED on the Lithium-Ion battery pack indicates when the pack is being charged (flashing slowly) or fully charged (on, not flashing).

005825_001

Step Description

 

1. Slide the locking mechanism on the battery compartment to the right and

2. To remove the batteries:

3. Close the cover of the battery compartment and slide the locking mecha-

The battery pack reaches a full charge in approximately 5 hours if completely empty. A one hour charge should allow the Rugby to run for a full eight hours.

The batteries are inserted in the front of the laser. The rechargeable battery pack can be recharged without being removed

from the laser. Refer to "Charging the Li-Ion battery pack step-by-step" for further information.

open the cover of the battery compartment.

Remove the batteries from the battery compartment. To insert the batteries:

Insert the batteries into the battery compartment.

nism to the left centre position until it locks into position.

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Changing the alkaline batteries stepby-step

The Low Battery Indicator LED on the Rugby flashes when the batteries are low and need to be replaced.

—

005826_001

Step Description



1. Slide the locking mechanism on the battery compartment to the right and

2. To remove the batteries:

3. Close the cover of the battery compartment and slide the locking mecha-

The batteries are inserted in the front of the laser.

open the cover of the battery compartment.

Remove the batteries from the battery compartment. To insert the batteries:

Insert the batteries into the battery compartment, ensuring that the contacts are facing in the right direction.



nism to the left until it locks into position.

The correct polarity is displayed on the battery holder.

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7 Accuracy Adjustment

About • It is the responsibility of the user to follow operating instructions and to periodi-

cally check the accuracy of the laser and work as it progresses.

• The Rugby is adjusted to the defined accuracy specification at the factory. It is recommended to check the laser for accuracy upon receipt and periodically thereafter to ensure accuracy is maintained. If the laser requires adjustment, contact your nearest authorised service centre or adjust the laser using the procedures described in this chapter.

• Only enter the accuracy adjustment mode when you plan to change the accuracy. Accuracy adjustments should only be performed by a qualified individual that understands basic adjustment principles.

• It is recommended to perform this procedure with two people on a relatively flat surface.

7.1 Checking the Level Accuracy

Checking the level accuracy step-bystep

Step Description

1. Place the Rugby on a flat, level surface or tripod approximately 30 m (100 ft) from a wall.

30 m (100 ft)

X+

30 m (100 ft)

X—

005827_002

2. Align the first axis so that it is square to a wall. Allow the Rugby to self-level completely (approximately 1 minute after the Rugby begins to rotate).

3. Mark the position of the beam.

4. Rotate the laser 180° and allow it to self-level.

5. Mark the opposite side of the first axis.

30 m (100 ft)

Y+

30 m (100 ft)

Y—

005828_002

6. Align the second axis of the Rugby by rotating it 90° so that this axis is square to the wall. Allow the Rugby to self-level completely.

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Step Description

7. Mark the position of the beam.

8. Rotate the laser 180° and allow it to self-level.

9. Mark the opposite side of the second axis.



The Rugby is within its accuracy specification if the four marks are within ± 2.2 mm (± 3/32”) from the centre.

7.2 Adjusting the Level Accuracy

Description

Entering adjustment mode step-bystep

In Adjustment Mode the X-axis LED indicates changes to the X-axis.

005829_001

The Y-axis LED indicates changes to the Y-axis.

005830_001

Step Description

1. Turn off the power.

2. Press and hold both the Left and Right Arrow buttons.

3. Press the Power button. The active axis is the X-axis.

Adjusting the X-axis step-by-step

The following sequence of LED behaviour occurs:

• The X-axis and the Y-axis LEDs flash alternately three times.

• The X-axis LED flashes three times, then flashes slowly until level. When the Rugby is level, the X-axis LED is on, but does not flash.

• The Y-axis LED is off.

Step Description

1. Press the Left and Right Arrow buttons to increment the laser beam up and down. Each increment is indicated by a flash of the X-axis LED and a beep from the audio indicator.

2. Continue to press the Left and Right Arrow buttons and monitor the spot until the Rugby is within its specified range.



3. Press the Automatic/Manual Mode button to switch to the Y-axis.

Five steps are equal to 15 arc seconds of change, or approximately

2.2 mm at 30 m (3/32” at 100 ft).

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The following sequence of LED behaviour occurs:

• The X-axis and the Y-axis LEDs flash alternately three times.

• The Y-axis LED flashes three times, then flashes slowly until level. When the Rugby is level, the Y-axis LED is on, but does not flash.

• The X-axis LED is off.

Adjusting the Y-axis step-by-step

Entering adjustment mode for the Z-axis step-by-step

Step Description

1. Press the Left and Right Arrow buttons to increment the laser beam up and down. Each increment is indicated by a flash of the Y-axis LED and a beep from the audio indicator.

2. Continue to press the Left and Right Arrow buttons and monitor the spot until the Rugby is within its specified range.



3. Press the Automatic/Manual Mode button to switch back to the X-axis if desired.

Step Description

1. Turn off the power.

2. Place the Rugby in the laydown position.

3. With Power off, press and hold both the Left and Right Arrow buttons.

4. Press the Power button. The active axis is the Z-axis.

The following sequence of LED behaviour occurs:

• The X-axis and the Y-axis LEDs flash alternately three times.

• The X-axis LED flashes three times, then flashes slowly until level. When the Rugby is level, the X-axis LED is on, but does not flash.

• The Y-axis LED is off.

Five steps are equal to 15 arc seconds of change, or approximately

2.2 mm at 30 m (3/32” at 100’).

Adjusting the Z-axis (vertical plane) step-by-step

Exiting adjustment mode step-by-step



Step Description

1. Press the Left and Right Arrow buttons to increment the laser beam’s vertical position. Each increment is indicated by a flash of the X-axis LED and a beep from the audio indicator.

2. Continue to press the Left and Right Arrow buttons and monitor the spot until the Rugby is within its specified range.

Press and hold the Automatic/Manual Mode button for 3 seconds to save and exit Adjustment Mode. The X-axis LED and Y-axis LED flash alternately three times, then the Rugby shuts off.

Pressing the Power button at any time while in Adjustment Mode will exit the mode without saving changes.

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8 Troubleshooting

Alerts

Alert Symptom Possible causes and solutions

Low Battery LED flashes red, or is on but not flashing.

5 Hz

Elevation (H.I.) Alert The LEDs flash quickly with an audio beep.

Servo Limit Alert All LEDs flash sequentially.

Temperature Alert All LEDs are on but not flashing.

The batteries are low. Replace the alkaline batteries or recharge the Li-Ion battery pack. Refer to "6 Batteries".

The Rugby has been bumped or tripod was moved. Turn off Rugby to stop alert check the height of the laser before beginning to work again. Allow Rugby to re-level and check the height of the laser. After two minutes in the alert condition, the unit will shut off automatically.

The Rugby is tipped too far to reach a level position. Re-level the Rugby within the 5 degree self-levelling range. This alert will also be displayed any time the unit is tipped more than 45° from level. After two minutes in the alert condition, the unit will shut off automatically.

The Rugby is in an environment where it cannot operate without causing damage to the laser diode. This could be a result of heat from direct sunlight. Shade the Rugby from the sun. After two minutes in the alert condition, the unit will shut off automatically.

Troubleshooting

Problem Possible Cause(s) Suggested Solutions

The Rugby is working, but not self-levelling.

Rugby does not turn on.

The distance of the laser is reduced.

The Rugby is in Manual Mode.

The batteries are low or dead.

Dirt is reducing the laser output.

The Rugby must be in Automatic Mode to self-level. Set the Rugby to Automatic Mode by pressing the Automatic/Manual Mode button.

– In Automatic Mode the X-axis LED and

the Y-axis LED flash green while levelling.

– In Manual Mode the X-axis LED and/or

the Y-axis LED are red.

Check the batteries and change or charge the batteries if necessary. If the problem continues, return the Rugby to an authorised service centre for service.

Clean the windows of the Rugby and the receiver. If the problem continues, return the Rugby to an authorised service centre for service.

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Problem Possible Cause(s) Suggested Solutions

The laser receiver is not working properly.

The Rugby cannot communicate with the RC400 Remote Control.

Elevation Alert function is not working.

The Rugby does not turn on in Automatic Mode.

The Rugby turns on with the last mode saved.

The Rugby is not rotating. It may be levelling or in Elevation Alert.

The receiver is out of usable range.

The batteries of the receiver are low.

The Rugby and the remote have not been paired and cannot communicate with each other.

The Elevation Alert function is disabled.

The Rugby is designed to always turn on in Automatic Mode unless specifically disabled by the user.

Check for proper operation of the Rugby.



Move closer to the Rugby.

Change the receiver batteries.

Pair the Rugby and the remote. Refer to "2.5.1 Pairing the Rugby 640G/640 with the RC400 Remote Control" for more information.

The Elevation Alert function is enabled or disabled by pressing the following button combination: With Rugby turned on and rotating, press and hold the Left and Right Arrow buttons. Then press the Automatic/Manual Mode button to enable or disable the Elevation Alert function. The Rugby beeps once to indicate the change.

The Automatic Mode can be enabled or disabled by pressing the Automatic/Manual Mode button.

With the Rugby turned on and rotating, press the power button to turn the Rugby off. Press and hold both the Automatic/Manual Mode button and the power button for five seconds to enable or disable the function. The Rugby will beep once to indicate the change.

Refer to the receiver manual for more information.

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9 Care and Transport

9.1 Transport

Transport in the field

Transport in a road vehicle

Shipping When transporting the product by rail, air or sea, always use the complete original

Shipping, transport of batteries

Field adjustment Periodically carry out test measurements and perform the field adjustments indicated

When transporting the equipment in the field, always make sure that you

• either carry the product in its original transport container,

• or carry the tripod with its legs splayed across your shoulder, keeping the attached product upright.

Never carry the product loose in a road vehicle, as it can be affected by shock and vibration. Always carry the product in its transport container, original packaging or equivalent and secure it.

Leica Geosystems packaging, transport container and cardboard box, or its equivalent, to protect against shock and vibration.

When transporting or shipping batteries, the person responsible for the product must ensure that the applicable national and international rules and regulations are observed. Before transportation or shipping, contact your local passenger or freight transport company.

in the User Manual, particularly after the product has been dropped, stored for long periods or transported.

9.2 Storage

Product Respect the temperature limits when storing the equipment, particularly in summer if

the equipment is inside a vehicle. Refer to "10 Technical Data" for information about temperature limits.

Field adjustment After long periods of storage inspect the field adjustment parameters given in this

user manual before using the product.

Li-Ion and alkaline batteries

For Li-Ion and alkaline batteries

• Refer to "Technical Data" for information about storage temperature range.

• Remove batteries from the product and the charger before storing.

• After storage recharge batteries before using.

• Protect batteries from damp and wetness. Wet or damp batteries must be dried before storing or use.

For Li-Ion batteries

• A storage temperature range of 0 °C to +30 °C / +32 °F to +86 °F in a dry environment is recommended to minimize self-discharging of the battery.

• At the recommended storage temperature range, batteries containing a 40% to 50% charge can be stored for up to one year. After this storage period the batteries must be recharged.

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9.3 Cleaning and Drying

Product and accessories

Damp products Dry the product, the transport container, the foam inserts and the accessories at a

Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting

• Blow dust off lenses and prisms.

• Never touch the glass with your fingers.

• Use only a clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with water or pure alcohol. Do not use other liquids; these can attack the polymer components.

temperature not greater than 40°C / 104°F and clean them. Remove the battery cover and dry the battery compartment. Do not repack until everything is completely dry. Always close the transport container when using in the field.

cables.

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10 Technical Data

10.1 Conformity to National Regulations

Conformity to national regulations

• FCC Part 15, 22 and 24 (applicable in US)

• Hereby, Leica Geosystems AG, declares that the Rugby 640G/640 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC and other applicable European Directives. The declaration of conformity can be consulted at http://www.leica-geosystems.com/ce.

• This Class 2 equipment may be operated in: AT, BE, CY, CZ, DK, EE, FI, FR, DE, GR, HU, IE, IT, LV, LT, LU, MT, NL, PL, PT, SK, SI, ES, SE, GB, IS, LI, NO, CH, BG, RO and TR.

Class 2 equipment according European Directive 1999/5/EC (R&TTE) for which following EEA Member States apply restrictions on the placing on the market or on the putting into service or require authorisation for use:

• France

• Italy

• Norway (if used in the geographical area within a radius of 20km from the centre of Ny-Ålesund)

• The conformity for countries with other national regulations not covered by the FCC part 15 or European directive 1999/5/EC has to be approved prior to use and operation.

• Japanese Radio Law and Japanese Telecommunications Business Law Compliance. – This device is granted pursuant to the Japanese Radio Law ( ) and the Japa-

nese Telecommunications Business Law ( ).

– This device should not be modified (otherwise the granted designation number

will become invalid).

電気通信事業法

電波法

Frequency band 2400 - 2483.5 MHz

Output power < 100 mW (e. i. r. p.)

Antenna

Rugby 640G/640: Chip antenna

10.2 Dangerous Goods Regulations

Dangerous Goods Regulations

Many products of Leica Geosystems are powered by Lithium batteries. Lithium batteries can be dangerous under certain conditions and can pose a safety

hazard. In certain conditions, Lithium batteries can overheat and ignite.



When carrying or shipping your Leica product with Lithium batteries onboard a commercial aircraft, you must do so in accordance with the IATA Dangerous Goods Regulations.

Leica Geosystems has developed Guidelines on “How to carry Leica products” and “How to ship Leica products” with Lithium batteries. Before any transportation of a Leica product, we ask you to consult these guidelines on our web page (http://www.leica-geosystems.com/dgr) to ensure that you are in accordance with the IATA Dangerous Goods Regulations and that the Leica products can be transported correctly.

Damaged or defective batteries are prohibited from being carried or transported onboard any aircraft. Therefore, ensure that the condition of any battery is safe for transportation.

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10.3 Warranty under PROTECT by Leica Geosystems

Description Lifetime Manufacturer’s Warranty

Warranty coverage for the entire usage time of the product under PROTECT according to Leica Geosystems International Limited Warranty and PROTECT General Terms & Conditions set out under www.leica-geosystems.com/protect. Free charge repair or replacement of all products or any parts under PROTECT that suffer defects as a result of faults in materials or manufacturing.

3 Years No Costs

Additional services should the product under PROTECT become defective and require servicing under normal conditions of use, as described in the user manual, at no additional charge.

10.4 General Technical Data of the Laser

Operating range Operating range (diameter):

Rugby 640G/640: 400 m/1300 ft

Self-levelling accuracy

Self-levelling range

Rotation speed

Scanning modes

Laser Dimensions

Weight

Self-levelling accuracy: ±2.2 mm at 30 m (±3/32" at 100 ft) Self-levelling accuracy is defined at 25°C (77°F)

Self-levelling range: ±5°

Rotation speed: 0, 2, 5, 10 rps

Scanning modes: 10°, 45°, 90°

239 mm (9.4") 192 mm (7.6")

212 mm (8.4")

005831_001

Rugby 640G/640 weight with battery: 2.56 kg/5.6 lbs.

Internal battery

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Type Operating times* at 20°C

Rugby 640 Rugby 640G

A600 Lithium-Ion (Li-Ion Pack) 40 h 36 h Alkaline (four D-cells) 60 h 50 h

*Operating times are dependent upon environmental conditions.

 

Charging the Li-Ion battery pack takes a maximum of five hours. Use only high quality alkaline batteries to achieve operating time.

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Environmental specifications

Temperature

Operating temperature Storage temperature

-20°C to +50°C (-4°F to +122°F)

-40°C to +70°C (-40°F to +158°F)

Protection against water, dust and sand

Protection

IP67 (IEC 60529) Dust tight Protected against continuous immersion in water.

A100 Lithium-Ion charger

Type: Li-Ion battery charger Input voltage: 100 V AC-240 V AC, 50 Hz-60 Hz Output voltage: 12 V DC Output current: 3.0 A Polarity: Shaft: negative, Tip: positive

A600 Lithium-Ion battery pack

Type: Li-Ion battery pack Input voltage: 12 V DC Input current: 2.5 A Charge time: 5 hours (maximum) at 20°C

10.4.1 RC400 Remote Control

Operating range

Batteries

Remote Control Dimensions

Operating range (radius): 200 m / 650 ft

Batteries: Alkaline Two AA-cells Battery life (typical usage) 70 hours

59 mm (2.32") 25.8 mm (1.02")

122 mm (4.8")

004819_001

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11 Accessories

Accessories for power supply

A100 - Li-Ion Charger (790417)

The A100 Li-Ion charger comes complete with four separate AC adaptors.

A130 - 12 Volt Battery Cable (790418)

The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive battery as a backup for the unit’s battery. It is only usable with the rechargeable battery pack. Length: 4 metres/13 feet.

A140 - Car Adapter Cable (797750)

The A140 car adapter cable connects the Rugby to a standard automotive accessory jack as a backup for the unit’s battery or to charge in a vehicle. It is only usable with a rechargeable battery pack. Length: 2 metres/6.5 feet.

A150 - Alkaline Battery Pack (790419)

The A150 alkaline battery pack is included as part of the standard alkaline package. It can also be purchased separately to be used as a backup for rechargeable models. Batteries required: Four D-cell type alkaline.

A600 - Li-Ion Battery Pack (790415)

The A600 Li-Ion battery pack is included as part of the standard rechargeable package. It can also be purchased separately as an upgrade to the alkaline battery pack. It is necessary to also purchase the A100, Li-Ion battery charger to complete the Li-Ion battery solution.

A200 - Wall Mount Bracket (790421)

The A200 wall mount bracket mounts the Rugby 640G/640 securely to the ceiling grid for suspended ceiling installations.

A210 (red) - Ceiling Grid Target (732791) A210G (green) - Ceiling Grid Target (849525)

The A210/A210G ceiling grid target attached magnetically to the ceiling grid for suspended ceilings installations.

A220 - Batter Board Clamp with Adapter (790432)

The A220 batter board clamp and adapter provides the user with a simple, string free set up on batter boards. The 90° receiver adapter attaches to the main clamp for easy storage when not being used. Refer to "5.4 Batter Boards" for specific application information.

A280 - Facade Adapter Kit (799204)

The A280 facade adapter kit provides the user with a useful setup for facade installations. The kit consists of two facade adapter brackets and a batter board clamp with the 90° receiver adapter. Refer to "5.5 Facades" for specific application information.

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A100

A130

A140

A150

A600

A200

A210G

A280

A220

A210

005832_002

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Index

Accuracy Adjustment ......................................... 44

Adjust

Level Accuracy ................................................ 45

Antenna

Technical Data ...............................................51

Applications

Checking Grades ............................................. 33

Manual Grades ............................................... 34

Setting Forms ................................................ 32

Batter Boards

Setup ............................................................. 35

Batteries

Operation, Discharging ................................... 41

Battery

Change Li-Ion battery pack ............................. 42

Charge ........................................................... 41

Technical data ................................................ 52

Battery Charger

Technical data ................................................ 53

Battery Pack

Technical data ................................................ 53

Buttons ............................................................. 20

Dangerous Goods Regulations ...........................51

Definition of Use .................................................6

Description of the system .................................. 15

Dimensions

Of laser .......................................................... 52

Of Remote Control ......................................... 53

Documentation .................................................... 2

Elevation alert .................................................... 23

Environmental specifications

Laser .............................................................. 53

Facades

Setup ............................................................. 36

FCC Statement ................................................... 12

Frequency Band

Rugby ............................................................ 51

Instrument

Technical Data ...............................................52

Turn on and off .............................................. 21

Intended use ........................................................6

Laser

Classification ..................................................10

Dimensions .....................................................52

Laser Classification

Rugby .............................................................10

LED Indicators ....................................................20

Level Accuracy

Adjust .............................................................45

Check .............................................................44

Li-Ion battery .....................................................53

Storage ..........................................................49

Manual mode .....................................................22

Rod Eye ............................................. 26, 28, 30

Output Power

Rugby .............................................................51

Pairing

Remote Control with Rugby ............................19

Range

Self-levelling ...................................................52

Remote Control

Dimensions .....................................................53

Responsibilities ....................................................7

Rod Eye

Instrument components .................... 26, 28, 30

Menu ................................................. 26, 28, 30

Rotation speed ...................................................52

Safety Directions ..................................................6

Scanning modes .................................................52

Setup

Instrument on tripod ......................................17

Specifications, environmental

Instrument .....................................................53

Temperature

Laser

Operating .................................................53

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Storage .................................................... 53

Troubleshooting ................................................. 47

User Manual

Validity of ........................................................2

Weight

Instrument ..................................................... 52

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