Leguan 125 User Manual
Operators and Service Manual
2014-
Version 6/2015
27.8.2015
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TABLE OF CONTENTS
page
1. INTRODUCTION AND WARRANTY CONDITIONS 4
1.1 INTRODUCTION 4
1.2 WARRANTY CONDITIONS 4
2. GENERAL INFORMATION 7
3. TECHNICAL SPECIFICATION, LEGUAN 125M1 8
3.1 REACH DIAGRAM 10
4. SIGNS AND STICKERS 11
5. SAFETY INSTRUCTIONS 12
ATTENTION ! 12
5.1 BEFORE STARTING OPERATION 12
5.2 OVERTURNING HAZARD 13
5.3 FALLING HAZARD 13
5.4 COLLISION HAZARD 13
5.5 ELECTROCUTION HAZARD 14
5.6 EXPLOSION / FIRE HAZARD 14
5.7 DAILY INSPECTION BEFORE STARTING OPERATION 14
6. CONTROLS 15
6.1 CONTROLS AT PLATFORM 15
6.2 CONTROLS AT GROUND LEVEL 16
6.2.1 Battery disconnect switch at ground level 16
6.2.2 Controls on the control valve box at ground level 16
6.2.3 Emergency lowering buttons at ground level and releasing of slewing 16
6.2.4 230V connection and switches 17
6.2.5 Lower controls (Option) 17
7. STARTING THE ENGINE / ELECTRIC MOTOR 18
8. DRIVE CONTROL 19
8.1 DEFINING THE GRADIENT OF THE SLOPE 20
9. OPERATION OF THE OUTRIGGERS 22
10. OPERATION OF THE BOOMS 23
11. EMERGENCY LOWERING 24
12. ENDING THE OPERATION 24
13. TRANSPORTING INSTRUCTIONS 25
14. SERVICE, MAINTENANCE AND INSPECTION INSTRUCTIONS 26
14.1 GENERAL INSTRUCTIONS 26
14.2 SERVICES AND CHECKS, MAINTENANCE SCHEDULE 28
15. SERVICE INSTRUCTIONS 29
15.1 GREASING OF THE MACHINE 29
15.2 HANDLING OF FUEL AND REFUELING 29
15.3 HYDRAULIC OIL AND OIL FILTER CHANGE 29
15.4 HYDRAULIC OIL LEVEL 29
15.5 BATTERY CHECK 29
15.6 CHECK OF SET UP OUTRIGGER CONTROL SYSTEM 30
15.7 WATER LEVEL CHECK 30
15.8 ADJUSTMENTS IN HYDRAULIC SYSTEM 30
15.9 COMPONENTS IN OVERLOAD CONTROL SYSTEM 32
15.10 ELECTRIC SENSORS 33
15.11 CHECK AND ADJUSTMENT OF TRACK TENSION 34
16. REPAIR INSTRUCTIONS 35
16.1 WELDING 35
17. INSTRUCTIONS FOR TEMPORARY STORAGE 35
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18. TROUBLESHOOTING 36
18. SERVICE HISTORY 39
Attachments:
Hydraulic schematic
Electric schematic
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1. INTRODUCTION AND WARRANTY CONDITIONS
1.1 Introduction
LEGUAN LIFTS wants to thank you for purchasing this Leguan access platform. It is the
result of Leguan’s long experience in design and manufacturing of access equipment.
We ask you that you read and understand the contects of this manual completely
before operating the access platform. This will improve your operating and maintenance
efficiency, help avoid breakdowns and damage and extend your machine’s life.
Pay special attention to this symbol. It indicates important safety factors that require
special attention. Every operator must read and understand this manual before starting
operation, and the instructions in this manual must be followed. If you are lending the
access platform out to somebody, make sure that he familiarises himself with and
understands these instructions. If there is anything unclear with the operation please
contact your Leguan dealer.
If spare parts are needed, use only original LEGUAN parts. They will provide your
machine with the maximum life expectancy and ensure optimum safety.
The manufacturer does not warrant any damages which are the result of using the
access platform.
It is not possible to give explicite operating instructions to all operating conditions of the
machine. Therefore the manufacturer is not responsible for any damage caused by
eventual faults in this Operators Manual.
The manufacture does not accept any responsibility for consequential losses resulting
from the use of this self propelled access platform.
1.2 Warranty conditions
This product is warranted for a period of twenty four (24) months.
Warranty covers manufacturing and material defects. All warranty obligations end when
the warranty period ends. Warranty repair that has been started will be completed
regardless of the ending date of warranty period.
A condition for the warranty is that both the buyer and the seller have accepted the
delivery. If the buyer is not present when the delivery takes place and doesn’t make a
complaint within 14 days of delivery of this access platform, it is considered that the sale
is closed and the warranty period has started.
Warranty is limited to the repair of a faulty access platform without cost at an authorized
Leguan service workshop. Warranty period for parts that are changed in connection
with the repair will end when the warranty period for the access platform ends. Parts
that have been changed in the warranty repair will remain Leguan Lifts’ property without
compensation.
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Warranty does not cover:
- damages caused by wrong or negligent use of this product, or mischief
- any repairs or modfications to the product, performed without the prior
authorisation of the manufacturer
- damages caused by not following service and maintenance instructions
- adjustments, repairs and spare parts replacements caused by normal wear
- damages caused by excessive loads on the access platform, sudden
unexpected incident, natural disaster
- damages caused by external mechanical or chemical reasons (paint
damages, especially caused by stone chips, air and environmental pollution
and strong cleaning agents)
- eventual visible patterns or unevenness of painted surfaces
- warranty claims that haven’t been sent to the manufacturer within 14 days
from the date the buyer has noticed the defect. In all conditions the buyer
shall act so that his action doesn’t make the eventual defect(s) worse.
The manufacturer does not accept any responsibility for consequential losses resulting
from the use of this access platform.
In the event a fault occurs which is attributable to manufacturing or assembly defect,
contact the dealer without delay.
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LEGUAN
125M1
200 KG
10,5 m
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KONEEN EY-VAATIMUSTENMUKAISUUSVAKUUTUS
EC DECLARATION OF CONFORMITY FOR MACHINERY
TÄTEN VAKUUTAMME, ETTÄ
HEREWITH DECLARES THAT
HENKILÖNOSTIN NIMELLISKUORMA
AERIAL PLATFORM NOMINAL LOAD
MALLI NOSTOKORKEUS
MODEL PLATFORM HEIGHT
TÄYTTÄÄ SEURAAVIEN SÄÄDÖSTEN VAATIMUKSET:
MEETS THE PROVISIONS OF:
1. Konedirektiivi 2. Pienjännitedirektiivi 3. Sähkömagneettista yhteensopi vuutta koskeva direktiivi
Machinery Directive Low Voltage Directive Electromagnetic compatibility
2006/42/EC 2006/95/EEC 2004/108/EEC
KONEEN SUUNNITTELUSSA ON LISÄKSI KÄYTETTY SEURAAVIA
TEKNISIÄ ERITELMIÄ:
FOLLOWING TECHNICAL SPECIFICATIONS ARE USED WHEN
THE MACHINERY WAS DESIGNED:
Yhdenmukaistetut standardit:
Harmonized Standards: EN280+A2
Ilmoitettu laitos/Notified Body INSPECTA TARKASTUS OY
Testausraportti/Test Report 11573
Valmistaja / Manufacturer:
Ylötie 10
LEGUAN LIFTS OY 33470 YLÖJÄRVI
www.leguanlifts.com FINLAND
e-mail : leguan@avanttecno.com
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2. GENERAL INFORMATION
LEGUAN 125M1 is a self propelled Mobile Elevating Work Platform – or commonly
called access platform, designed for indoor and outdoor use. An access platform is
destined for lifting of persons and their equipment only. It is not allowed to use an
access platform as a crane.
LEGUAN 125M1 access platform has two nominal loads and two working areas. With
max. 135 kg load on the platform the machine can be operated over the whole working
area. If the load on the platform exceeds 135 kg, the working area is restricted up to
max. 200 kg load on the platform. ’
LEGUAN is designed and built in accordance with the international safety standards
and MEWP (Mobile Elevating Work Platform) standars.
The picture below shows the main parts of this access platform:
1. Chassis
2. Transmission, either with
wheels or with crawler tracks
3. Outrigger
4. Outrigger cylinder
5. Transport support
6. Electric motor
7. Connection box of control
system with emergency
lowering buttons
8. Pedestal
9. Valve box at ground level
10. Lower boom cylinder
11. Lower boom
12. Self levelling bar
13. Linkage piece
14. Upper boom cylinder
15. Telescoping cylinder
16. Upper boom
17. Telescopic boom
18. Platform
19. Controls box at platform
20. Valve, release of slewing
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Working height, safe working load <135 kg
12,5 m
safe working load 135 - 200 kg
11,3 m
Max. platform height, SWL <135 kg
10,5 m
SWL 135 – 200 kg
9,3 m
Max. outreach, SWL <135 kg
6,5 m
SWL 135 – 200 kg
5,1 m
Safe working load, max.
200 kg
Transport length
5158 mm
Transport length without platform
4500 mm
Transport height, 23” tyres
1840 mm
20” tyres
1800 mm
Tracks
1840 mm
Width, 23x8.50-12” tyres
1020 mm
20x8.00-10” tyres
999 mm
Tracks
1281 mm
Platform dimensions, W x L, 2 persons
1200 x 700 mm
Slewing
360º
Gradeability
35%
Support dimensions (outrigger spread)
2938 x 2892 mm
Max. unevenness of set up
2º
Max. gradient of slope for set up
22% (13º)
Weight, depending on equipment
1500 - 1700 kg
Drive system
4WD or rubber tracks
Drive speed
1,6 km/h / 4,1 km/h
Lowest operating temperature
- 20° C
Starter battery / Electric system
12V
Sound power level at platform controls, LWA
101 dB
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3. TECHNICAL SPECIFICATION, LEGUAN 125M1
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3.1 Reach diagram
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4. SIGNS AND STICKERS
1. Type plate and CE marking
2. Safe working load (SWL) and reach diagram
3. Max. horizontal force and wind speed
4. General user instructions
5. Daily inspection
6. Always use outriggers
7. Symbol stickers (pictograms) of controls
8. Emergency lowering
9. Residual current device
10. Voltage of electric motor
11. Max. support force
12. Distance from energized electric wires
13. Tie down points
14. Tyre pressure
15. LEGUAN 125 sticker
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5. SAFETY INSTRUCTIONS
The operator must know and follow all safety instructions. The operator must receive
sufficient instructions in ordert to be able to use the lift correctly and safely. This Operators
Manual must always be kept in the box on the platform.
ATTENTION !
In order to prevent unpermitted use of the access platform, take the main battery disconnect
key that is located on ground level and the engine ignition key, if fitted, with you after ending
operation.
CAUTION! DANGER !
THE ACCESS PLATFORM IS NOT VOLTAGE INSULATED. NEVER USE IT NEAR ANY
VOLTAGE CARRYING PARTS OR DEVICES. DO NOT DRIVE ANY PART OF THE ACCESS
PLATFORM OR PLATFORM CLOSE TO UNINSULATED CABLES OR OTHER VOLTAGE
CARRYING PARTS OR DEVICES.
WHEN WORKING WITH THE ACCESS PLATFORM THE OPERATOR(S) MUST ALWAYS
WEAR CERTIFIED SAFETY HARNESS WHICH IS PROPERLY CONNECTED TO THE
PLATFORM.
5.1 Before starting operation
- All warnings and labels must be read carefully.
- Only persons with min. 18 years of age are allowed to use the access platform. They
must have received sufficient operating instrucions.
- Operator must know all the functions of this access platform as well as the Safe
Working Load, loading instructions and safety instructions.
- If there is heavy traffic in the working area, it must be fenced off widely enough and
marked with a fence or with a line. Road traffic regulations must be followed as well.
- Make sure that there are no bystanders in the working area.
- Do not use faulty access platform. Inform about all faults and defects and make sure
that they are repaired before starting operation.
- Follow check and service instructions and intervals.
- The operator must check this access platform visually at the beginning of each work
shift. This check is necessary in order to make sure that the machine is all right before
making the daily inspection prior to starting operation.
- If combustion engine is used indoors, make sure that the ventilation is sufficient.
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