Page 1
1–40N2B08, 60N2B08
2A – 40N2C08
2B – 60N2C08
3–40N2FWC, 60N2FWC
4–40N2F05, 60N2F05
5A – 40N2F06
5B – 60N2F06
6–40N2F11, 60N2F11
7–40N2F15, 60N2F15
8–40N2F17, 60N2F17
9–40N2F18, 60N2F18
10 – 40N2F19, 60N2F19
11 – 40N2F20, 60N2F20
12 – 40N2F21, 60N2F21
13 – 60N2F8R, 60N2F8L
14A – 60N2F32
14B – 40N2F31
15 – MXN2F21
15A – MXN2A08
16 – 40N2F74, 60N2F74
17 – PSB1
18 – PN03, PN05, PN10, PN20
CableSmart™40N2 & 60N2 Series
Nonmetallic Surface Raceway System
INSTALLATION INSTRUCTIONS
Installation Instruction No.: 42138R2 – Updated July 2005
Wiremold Electrical Systems conform to and should be
installed and properly grounded in compliance with
requirements of the current National Electrical Code,
Canadian Electrical Code, or codes administered by
local authorities.
All electrical products may represent possible shock or
fire hazard if improperly installed or used. Wiremold
electrical products are UL listed, made for interior use
only, and should be installed in conformance with
current local and/or the National Electrical Code.
Recommended Cutting Tools & Fasteners*
Herramientas de corte y sujetadores recomendados**
Outil de coupe et attaches recommandés***
Miter Saw
Use una sierra de ingletes
Scie à onglet
Use a #8 [5/16", 7.9mm Head Size] Pan Head Screw or equivalent.
Use un tornillo de cabeza redonda N° 8 (con cabeza de 7.9mm [
5/16"] o equivalente.
Utilisez une vis BER n°8 (tête do 7,9mm [5/16 po]) ou équivalent.
* Not supplied.
** No se incluye(n).
*** Non fournis.
j
LISTED
15
2B
13
5B
12
9
2A
4
5A
10
14A
1
14B
14B
6
7
3
8
11
16
18
17
15A
Page 2
16"
[457mm]
30"
[762mm]
1
2B
3
4
6
7
5A
5B
40N2B08, 60N2B08
2A
40N2C08
60N2C08
40N2FWC, 60N2FWC
40N2F05, 60N2F05
40N2F06
60N2F06
40N2F11, 60N2F11
40N2F15, 60N2F15
40N2B08
60N2B08
60N2B08
40N2B08
60N2B08
30"
[762mm]
A
B
Page 3
8
9
1", 1 1/4", 1 1/2", and 2"
Conduit for 60N2F21
3/4", 1", 1 1/4", and 1 1/2"
Conduit for 40N2F21
40N2F17, 60N2F17
60N2F18
10
40N2F19, 60N2F19
11
40N2F20, 60N2F20
12
40N2F21, 60N2F21
MXN2A08
1/2" & 3/4" conduit
13
60N2F8R, 60N2F8L
Wire Size NO. OF
THHN/THWN CONDUCTORS
14 AWG 20
12 AWG 18
10 AWG 17
8 AWG 15
6 AWG 5
Page 4
14A
60N2F32
14B
40N2F31
60N2C08
60N2B08
3"
[76mm]
40N2C08
40N2B08
5 1/2"
[140mm]
60N2F55*
40N2F55**
40N2C08
* 60N2F55 is used when installing data/communications devices in the power channel
in order to maintain maximum capacity for data/communications cabling.
** 40N2F55 is required to mount devices into 40N2B08 Raceway.
1
2
3
4
1
2
3
1
2
3
15
40N2F74, 60N2F74
1
Page 5
WIRE SIZE O.D. (Approx. Dia.) NO. OF CONDUCTORS
THHN/THWN Inches [mm] COMP. COMP. MAX BOTH
A B COMP.
POWER WIRING 14 AWG 0.111 [2.8] 20 20 28
WITHOUT DEVICES 12 AWG 0.130 [3.3] 18 18 36
10 AWG 0.164 [4.2] 17 17 24
8 AWG 0.216 [5.5] 15 15 20
6 AWG 0.254 [6.5] 5 5 10
CABLE CATEGORY/ O.D. Section C Section D
TYPE DESIGNATION Inches [mm] 20% Fill340% Fill420% Fill340% Fill
4
UNSHIELDED 4-pair, 24 AWG Cat. 3 UTP
0.190 [4.8] 22 45 12 24
TWISTED PAIR 4-pair, 24 AWG Cat. 5e UTP
0.210 [5.3] 18 37 9 19
4-pair, 24 AWG Cat. 6 UTP
0.250 [6.3] 13 26 6 13
TELEPHONE 2-pair, 24 AWG
0.140 [3.6] 41 83 22 44
3-pair, 24 AWG
0.150 [3.8] 36 72 19 38
4-pair, 24 AWG
0.190 [4.8] 22 45 12 24
25-pair, 24 AWG
0.410 [10.4] 4 9 2 5
COAXIAL
RG58/U 0.195 [5.0] 21 43 11 22
RG59/U 0.242 [6.1] 14 28 7 14
RG62/U 0.242 [6.1] 14 28 7 14
RG6/U 0.270 [6.9] 11 22 5 11
TWINAXIAL
100 Ohm 0.330 [8.4] 7 15 4 8
SHIELDED
TYPE 1 0.390 [9.9] 5 10 2 5
TWISTED PAIR
TYPE 2 0.465 [11.8] 3 7 2 4
TYPE 3 0.245 [6.2] 13 27 7 14
FIBER
Mini Zip Cord
0.079 x 0.157
[2 x 4] 51 103 27 55
Zip Cord
0.118 x 0.236
[3 x 6] 23 46 12 24
Round 4 Strand Fiber 0.187 [4.8] 23 46 12 24
Round 6 Strand Fiber 0.256 [6.5] 12 25 6 13
40N2 RACEWAY WIRE FILL CAPACITIES FOR DATA/ COMMUNICATIONS
Section A
3.22 in.
2
[2080mm2]
Section B
1.71 in.
2
[1100mm2]
Section C
3.22 in.
2
[2080mm2]
Section D
1.71 in.
2
[1100mm2]
4.0"
[102mm]
2.0"
[51mm]
1. Cross-sectional area reduced due to 40N2F55 C-Box.
2. No. of conductors are reduced when using both channels for power.
3. 20% cable fill calculated to approximate reduction in cable capacity due to connectors
mounted within raceway and fittings that may restrict cross-sectional area.
4. 40% cable fill is the maximum designed cable fill based on TIA/EIA 569-A.
40N2 RACEWAY WIRE FILL CAPACITIES FOR POWER
Page 6
Wiremold / Legrand
U.S. and International:
60 Woodlawn Street • West Hartford, CT 06110
1-800-621-0049 • FAX 860-232-2062 • Outside U.S. 860-233-6251
Canada:
570 Applewood Crescent • Vaughan, Ontario L4K 4B4
1-800-723-5175 • FAX 905-738-9721
42138R2 – Updated July 2005 – For latest specs visit www.wiremold.com
© Copyright 2005 Wiremold / Legrand All Rights Reserved
j
LISTED
NO. OF CONDUCTORS
WIRE SIZE O.D. Comp. Comp. Max. (Both
THHN/THWN Inches [mm] A B
1
Channels)
2
POWER WIRING 14 AWG 0.111 [2.8] 33 33 40
WITHOUT DEVICES 12 AWG 0.130 [3.3] 42 31 52
10 AWG 0.164 [4.2] 22 20 37
8 AWG 0.216 [5.5] 19 11 24
6 AWG 0.254 [6.5] 11 8 14
60N2 RACEWAY WIRE FILL CAPACITIES FOR POWER
Section A
4.31 in.
2
[2780mm2]
Section C
4.31 in.
2
[2780mm2]
Section B
1.06 in.
2
[680mm2]
5 1/4"
[133mm]
2"
[51mm]
1. Cross-sectional area reduced due to 60N2F55 C-Box.
2. No. of conductors are reduced when using both channels for power.
3. 20% cable fill calculated to approximate reduction in cable capacity due to connectors mounted
within raceway and fittings that may restrict cross-sectional area.
4. 40% cable fill is the maximum designed cable fill based on TIA/EIA 569-A.
O.D. (Approx. Dia.)
CABLE/WIRE SIZE Inches [mm] 20% FILL* 40% FILL**
UNSHIELDED
4-pair, 24 AWG, Cat 3 0.190 [4.8] 30 60
TWISTED PAIR
4-pair, 24 AWG, Cat 5e 0.210 [5.3] 24 49
4-pair, 24 AWG, Cat 6 0.250 [6.3] 17 35
TELEPHONE
2-pair, 24 AWG 0.140 [3.6] 56 112
3-pair, 24 AWG 0.150 [3.8] 48 97
4-pair, 24 AWG 0.190 [4.8] 30 60
25-pair, 24 AWG 0.410 [10.4] 6 13
COAXIAL
RG58/U 0.195 [5.0] 28 57
RG59/U 0.242 [6.1] 18 37
RG62/U 0.242 [6.1] 18 37
RG6/U 0.270 [6.9] 15 30
TWINAXIAL
100 Ohm 0.330 [8.4] 10 20
SHIELDED
TYPE 1 0.390 [9.9] 7 14
TWISTED PAIR
TYPE 2 0.465 [11.8] 5 10
TYPE 3 0.245 [6.2] 18 36
FIBER
Mini ZipCord 0.079 x 0.157 [2 x 4] 69 139
ZipCord 0.118 x 0.236 [3 x 6] 31 62
Round 4 Strand Fiber 0.187 [4.8] 31 62
Round 6 Strand Fiber 0.256 [6.5] 16 33
60N2 RACEWAY WIRE FILL CAPACITIES FOR COMMUNICATIONS
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