Legend 738JLN, 738JLNNG, 738JLP, 738JLPLPG Installation Manual

Page 1

LEGEND

Gravity Vent Gas Insert

738JLN (NG) & 738JLP (LPG)

Installation & Owner’s Manual

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

! WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

— Do not store or use gasoline or other

ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

▪ Do not try to light any appliance. ▪ Do not touch any electrical switch; do

not use any phone in your building.

▪ Leave the building immediately. ▪ Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

▪ If you cannot reach your gas supplier,

call the ﬁ re department.

— Installation and service must be

performed by a qualiﬁ ed installer, service agency or the gas supplier.

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

This manual contains instructions to install the ENGINE ONLY. A front is also REQUIRED to

complete this installation. A barrier screen is provided with the front. Refer to the manual sup-

plied with the front for installation.

This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.

This appliance is suitable for installation in a bedroom or bed sitting room.

Ce guide est disponible en français sur demande.

INSTALLER

Leave this manual

with the appliance.

CONSUMER

Retain this manual

for future reference.

Please read this manual BEFORE installing and operating this appliance.

4003899-06

Page 2

Table of Content

FOR THE OWNER FOR THE QUALIFIED INSTALLER

Safety Precautions ................................................. 3

Safety and Your Fireplace ...................................... 4

Owner’s Information ............................................... 5

Operating Your Fireplace for the First Time ...............5

Cleaning Your Fireplace ............................................ 6

Checking Pilot and Burner Flames ............................ 7

Using Handset Wall Holder ........................................ 7

Replacing Batteries ...................................................7

Locating Lighting, Operation and

Rating Information Plate ......................................... 7

Servicing Your Fireplace ............................................ 7

Your Fireplace’s Vent Safety Switch ..........................8

How to Turn Your Fireplace OFF

(including pilot) ....... 8

How to Ensure Your Fireplace Cannot

Be Turned ON Inadvertently ...................................8

Remote Control Operation ..................................... 9

Options .................................................................. 11

Lighting Instructions ............................................ 12

Warranty ................................................................28

Warranty Card at the back of this manual.

Speciﬁ cations ....................................................... 13

Overview................................................................14

Dimensions ........................................................... 15

Cavity ..................................................................... 15

Clearances ............................................................16

Venting ...................................................................17

Existing Fireplace Preparation ............................ 18

Installation Planning ............................................18

Installation ............................................................. 19

Unpack the appliance .............................................. 19

Remove Window .....................................................19

Connect Vent ...........................................................20

Connect Gas Supply ................................................ 21

Check ignition spark ................................................ 22

Connect Remote Control Receiver ..........................22

Install Ceramic Bricks .............................................. 23

Install Ceramic Logs ................................................ 24

Re-install and Check Window .................................. 26

Check Operation ...................................................... 26

Adjust Aeration (if necessary) .................................. 26

Install Front, Trim and Barrier Screen ...................... 27

Install Handset Wall Holder ..................................... 27

Warranty ................................................................28

Spare Parts............................................................29

Massachusetts: The piping and ﬁ nal gas connection must be performed by a licensed plumber or gas ﬁ tter in the State of Massachusetts.

190–2255 Dollarton Highway, North Vancouver, BC, CANADA V7H 3B1

The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or speciﬁ cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).

Designed and Manufactured by / for

Miles Industries Ltd.

Tel. 604-984-3496 Fax 604-984-0246

www.valorﬁ replaces.com

Page 3

Safety Precautions

READ and UNDERSTAND all instructions carefully

before starting the installation. FAILURE TO FOLLOW these installation instructions may result in possible ﬁ re hazard and will void the warranty.

Prior to the ﬁ rst ﬁ ring of the ﬁ replace, READ the Owner’s Information section of this manual.

DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualiﬁ ed service technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualiﬁ ed service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, etc. It is IMPERATIVE that the unit’s control compartment, burner, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from combustible materials, gasoline, and other ﬂ ammable vapors and liquids.

NEVER OBSTRUCT the ﬂ ow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operation.

This unit MUST be used with a vent system as described in this installation manual. NO OTHER vent system or components MAY BE USED.

This gas ﬁ replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.

INSPECT the external vent cap on a regular basis to make sure that no debris, plants, trees, shrubs are interfering with the air ﬂ ow.

TURN OFF the gas before servicing this appliance. It is recommended that a qualiﬁ ed service technician perform an appliance check-up at the beginning of each heating season.

DO NOT use this heater as a temporary source of heat during construction.

State of California. Proposition 65 Warning. Fuels used in gas, wood-burning or oil ﬁ red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6.

Due to the high temperature, the appliance should be LOCATED out of trafﬁ c areas and away from furniture and draperies.

Clothing or ﬂ ammable material SHOULD NOT BE PLACED on or near the appliance.

This appliance is a DOMESTIC ROOM-HEATING AP- PLIANCE. It must not be used for any other purposes such as drying clothes, etc.

DO NOT place furniture or any other combustible household objects within 36” of the ﬁ replace front.

BE CAREFUL not to put any decorating objects sensitive to heat to close above or around the ﬁ replace as it gets very hot when operating.

The glass door assembly MUST be in place and sealed before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualiﬁ ed service person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the ﬁ replace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

A BARRIER DESIGNED TO REDUCE THE RISK OF BURNS from the hot viewing glass is provided with this appliance and SHALL BE INSTALLED for the

PROTECTION OF CHILDREN and other AT-RISK INDIVIDUALS.

If the barrier becomes damaged, the barrier SHALL BE REPLACED with the MANUFACTURER’S BARRIER

for this appliance.

Any safety screen, guard or barrier removed for servicing the appliance, MUST BE REPLACED prior to operating the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition.

YOUNG CHILDREN should be CAREFULLY SUPERVISED when they are in the same room as the

appliance. Toddlers, young children and others may be susceptible to ACCIDENTAL CONTACT BURNS. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a ﬁ replace or stove, INSTALL AN ADJUSTABLE SAFETY GATE to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.

Page 4

Safety and Your Fireplace

Please Read and Carefully Follow all Safety Warnings and Operating Instructions Contained in Your Owner’s Manual

(Replacement Manuals are available by contacting our service department at 1-800-468-2567 or visit www.valorﬁ replaces.com).

Please Follow These Important Child Safety Precautions and Recommendations,

• Parts of your Valor Fireplace become

extremely hot while in operation.

• The glass viewing window

temperature can exceed 500 F

at full capacity. Momentary contact with a hot glass surface can cause a severe burn, even if the ﬁ replace is operating at reduced heating capacity.

• The glass window will remain hot

for an extended period of time after the ﬁ replace has been turned off. Ensure that children are prevented from touching the ﬁ replace during the cool down period.

withdraw in the event of accidental contact with a hot surface.

• A physical barrier is strongly

recommended if there are young children, or at-risk individuals in the house. Install an approved aftermarket safety gate to keep toddlers, young children and other at-risk individuals a safe distance from the ﬁ replace.

• Keep the remote control handset

out of reach of children at all times. A wall mount storage holster

is provided with your remote control handset.

• Ensure that the ﬁ replace, including

the pilot light, is completely turned off when children are present and

close supervision and safety barriers are not available—see page 8 of

Owner’s Information section.

• Toddlers and Young Children

must be closely supervised at all times when they are in the same

room as the operating ﬁ replace. They lack full awareness of danger and rely on your protection. Toddlers, in particular, do not have the motor skills and response reﬂ exes to

• If the ﬁ replace is not going to be used

for the summer or any extended period of time, remove the batteries

from the remote control handset and receiver. It is recommended that

batteries are replaced annually in any event—see page 7.

Page 5

Owner’s Information

• • Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the ﬁ replace.

AVOID PLACING

candles, paintings, photos,

and other items

SENSITIVE TO HEAT

• • Solid wood ﬂ ooring in front of the ﬁ replace (if allowed) may shrink during the heating season due to heat.

OWNER’S INFORMATION

WARNING

EXTREMELY HOT!!!

• READ the SAFETY information on pages 3 and 4 of this manual BEFORE operating your gas heater.

• Some parts of your ﬁ replace are EXTREMELY HOT, particularly the GLASS window.

• DO NOT LET CHILDREN touch the glass or any parts of your ﬁ replace even after it is turned off as it is still hot.

• USE THE BARRIER SCREEN provided with the appliance, front or trim or a GATE to reduce the risk of burns.

• Keep the remote control handset OUT OF REACH of children.

• HOT HEARTH/FLOOR SURFACE! The

hearth or ﬂ oor directly in front of the ﬁ replace is VERY HOT when the ﬁ replace heats. Even if constructed of non-combustible materials, and although safe, it may reach temperatures in excess of 200º F depending on choice of materials. DO NOT STEP ON IT!

Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the ﬁ replace.

AVOID PLACING

and other items 36 inches (0.9 m) around the ﬁ replace.

Solid wood ﬂ ooring in front of the ﬁ replace (if allowed) may shrink during the heating season due to heat.

Performance of LPG appliances may be affected by the quality of commercial gas supplied in your area.

candles, paintings, photos,

SENSITIVE TO HEAT within

Fireplace

Hearth

Do not put

furniture or other objects

in this space in front of

the replace:

36” (0.9 m)

Thank You ...

For purchasing a Valor by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualiﬁ ed dealer. Each Valor ﬁ replace is fully tested during the production process for your safety and comfort. Your unit has been professionally installed by:

Dealer Name: ________________________________

Phone Number :_______________________________

Should you encounter an operational problem, call your dealer immediately.

Do not try to repair the unit as you may cause an injury or damage the ﬁ replace.

This manual and particularly the preceeding and following pages contain very important information regarding the safe operation of your ﬁ replace as well as maintenance instructions.

Read carefully BEFORE operating your ﬁ replace and pay special attention to the SAFETY WARNINGS.

A heating gas appliance does require safe handling and for this reason, we very strongly recommend that no children be allowed to touch the ﬁ replace and its controls at all times. Do install a screen or barrier

in front of the ﬁ replace to protect your children against severe burns.

Operating Your Fireplace for the First Time

When operating your new ﬁ replace for the ﬁ rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the ﬂ ames to be the full height of the ﬁ rebox, or even slightly higher, for the ﬁ rst few hours of operation.

It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours use, the vapors will have disappeared and the ﬂ ames will be at their normal height.

Flame Supervision Device

For your safety, this appliance is ﬁ tted with a ﬂ ame supervision device which will shut-off the gas supply if, for any reason, the pilot ﬂ ame goes out. This device incorporates a ﬁ xed probe, which senses the heat from the pilot ﬂ ame. If the probe is cool, the device will prevent any gas ﬂ ow unless manually lighting the pilot. See full lighting instructions on page 12 of this manual.

Page 6

OWNER’S INFORMATION

Owner’s Information

Cleaning Your Fireplace

WARNING

DO NOT TOUCH THE GLASS WHILE IT IS HOT!

Let the fireplace cool first before touching it.

Important - Glass cleaning - Mineral deposits

One of the by-products of the combustion process in a gas appliance is a mineral which can show up as a white ﬁ lm on the ceramic glass of the viewing door.

The composition of the deposit varies widely from various locations and also from time to time in the same location. It seems this is associated with the varying sulfur content of the gas. You may have the problem for a time and then not see it for many months when it will reappear in your area.

We have discussed this problem with ceramic glass manufacturers and they cannot give us a deﬁ nitive answer to this problem. Dealers have tried various cleaning products with varying results. The following recommendations will not guarantee results in your particular case.

NOTE: This is a problem beyond Miles Industries’ control and is not covered under warranty.

• Clean the glass regularly as soon as you notice the buildup (white ﬁ lm). If the ﬁ lm is left for a longer period of time, it will bake on. It is then much harder, if not impossible, to remove.

• NEVER use an abrasive cleaner on the ceramic glass. Any abrasion of the surface has the immediate effect of compromising the strength of the glass. An emulsion type cleaner is recommended.

• Use a soft damp cloth to apply the cleaner. Dry the glass with a soft, dry, preferably cotton cloth. Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided.

• Our dealers have had good results from the products listed below. We cannot, however, guarantee the results of these products.

• BRASSO, POLISH PLUS by KELKEM, COOK TOP CLEAN

CREME by ELCO, WHITE OFF by RUTLAND, TURTLE WAX

Do not clean the glass while it is hot!

Always securely replace the window and the barrier screen before lighting.

If broken, the glass pane may only be replaced as a complete window unit as supplied by the manufacturer.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

To remove the window for cleaning:

1. Unhook the front with barrier screen.

2. On the window, turn each bolt a quarter turn to disengage the bolt pin.

3. Gently pull the bottom of the window outward and unhook it from the ﬁ rebox’s opening frame.

4. Set the window aside in a safe place to avoid damage.

Clean the window following the guidelines in this section. Clean the trim and front with mild soap and water. Dust the barrier screen with a soft brush. Dust the ﬁ rebox ceramic logs/rocks and walls with a soft brush. Dust can also be removed from the burner using a soft brush after removing the ceramic logs. When clean-

ing, make sure that no particles are brushed into the slots of the burner.

To reﬁ t the window:

1. Hook its top part to the ﬁ rebox’s opening frame. Make sure

that the wider part of the window frame is at the bottom.

2. While you hold the window, push in and turn the two top spring-loaded bolts a quarter turn to engage their pin.

3. Push in the bottom of the window against the ﬁ rebox and fasten the two bottom spring-loaded bolts a quarter turn.

4. If the Hot Glass Warning plate has been removed

from the front lower corner of the window, reinstall it by sliding it between the glass and the frame as indicated.

Hot Glass Plate

Bottom of window (wider frame)

Page 7

Owner’s Information

OWNER’S INFORMATION

5. Replace the front or trim with the barrier screen attached.

WARNING

FOR SAFETY PURPOSE, ensure the barrier screen is re-installed on the ﬁ replace front after maintenance.

Checking Pilot and Burner Flames

A periodic check of the pilot and burner ﬂ ames should be made. Check after the ﬁ re has been on for at least 30 minutes. The pilot ﬂ ame must cover the tip of the thermocouple probe. The main burner ﬂ ame pattern will vary from appliance to appliance depending on the type of installation and climatic conditions.

Correct Flame Picture—Logs

Pilot Flame can be seen between left front and top logs

Pilot ﬂ ame

Thermocouple probe must be in flame

Thermocouple probe must be in ﬂ ame

Replacing Batteries

WARNING

DO NOT ATTEMPT TO CHANGE THE BATTERIES WHILE THE FIREPLACE IS STILL HOT! Let the

fireplace cool first before touching it.

CAUTION

DO NOT USE a screwdriver or other metallic object to

remove the batteries from the receiver or the handset! This could cause a short-circuit to the receiver.

Low battery signal: see page 10.

The appliance uses four 1.5 V AA alkaline batteries for its remote control receiver and one 9 V alkaline battery for its handset. Batteries should last one to two seasons, depending on usage. Removing the batteries in the off-season will extend the battery life. Should the batteries loose power, the control may be operated by manually turning the control knob at the valve or by turning off the valve at the switch.

To replace the batteries in the remote control receiver:

1. The receiver is located to the left of the valve and it

is retained to the ﬁ rebox by a Velcro tab. Grab the

receiver and pull it out from its location.

2. Slide and remove the receiver cover.

3. Replace the batteries with 4 AA alkaline batteries.

4. Replace the cover.

5. Put the receiver back in its position pushing it in so it

attaches to the Velcro tab.

Locating Lighting, Operation and Rating Information Plate

The appliance area must always be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

Inspect the vent terminal outdoors regularly to make sure that snow, trees, bushes, leaves, or other objects do not obstruct it.

Examine the vent system and terminal regularly. We recommend annually.

Using Handset Wall Holder

Your ﬁ replace equipment includes a wall holder to store the handset. If it hasn’t be installed, refer to the instructions further on in this manual for the installation.

WARNING

DO NOT ATTEMPT TO TOUCH THE DATA PLATE WHILE THE FIREPLACE IS STILL HOT! Let the

fireplace cool first before touching it.

The Lighting, Operation and Rating information plate is located under the burner. Pull the plate out out to read it. There is important information on both sides of the plate.

Servicing Your Fireplace

If any attention is required for your appliance, contact your supplier quoting the model number. It will be helpful if the appliance’s serial number can also be quoted. This number is on the rating plate, which is located under the burner. The replacement parts are shown at the end of this manual. Please always quote the part number and description when requesting spare parts.

Page 8

OWNER’S INFORMATION

Owner’s Information

Your Fireplace’s Vent Safety Switch

This appliance is equipped with a vent safety switch which, when activated, will turn off the burner and pilot if the vent is blocked, disconnected, or if there is excessive down draught.

If the safety switch is activated, wait for it to cool off before trying to light the appliance again. The safety switch will cool off and reset itself automatically after 25 to 30 minutes.

In the event that the safety switch is activated again, contact a qualiﬁ ed service technician for inspection.

Should the safety switch require replacement, only use parts supplied by Miles Industries.

How to Turn Your Fireplace OFF (including pilot)

First, ensure your ﬁ replace is cooled BEFORE going ahead.

Locate the gas valve under the ﬁ rebox.

1. Set the Flame Adjustment Knob clockwise as possible.

2. Push in the Gas Control Knob slightly and turn it clockwise to OFF. Do not force.

as far

Flame Adjustment Knob

Turn gas valve buttons clockwise to turn ﬁ replace OFF.

Gas Control Knob

How to Ensure Your Fireplace Cannot Be Turned ON Inadvertently

The best way to ensure your ﬁ replace will not turn on is to turn it off, including pilot—see above.

If you wish to maintain the pilot only without the main burner coming on, turn the Gas Control Knob to Pilot position.

Page 9

OWNER’S

Remote Control Operation

Your ﬁ replace remote control helps you get the comfort, convenience and aesthetics you want from your gas ﬁ replace. The remote controls your ﬁ replace in different ways.

IMPORTANT: BEFORE YOU BEGIN, please note that on this system, the settings of time, temperature and automatic ON/OFF can only be programmed when the function display is ﬂ ashing. Be patient when programming as it can take a few seconds to set.

INFORMATION

Setting the time

The ﬁ rst thing to do is to set the time.

1. With your thumb, hold down both the AUTO and TIMER buttons until F

ﬂ ashes. Let go.

2. Note the digital clock on the bottom right hand corner. The ▲ button sets

the hour; the ▼ button sets the minutes. Set the time.

Note: You must start setting the time while the F is ﬂ ashing. If it stops ﬂ ashing, go back to 1.

3. The display shows °C/24-hour or °F/12-hour. To change the temperature/

hour display, press on the AUTO button while the display ﬂ ashes.

4. Let go and wait until the ﬂ ashing stops. The remote shows the time you

set. It also shows the current temperature.

Setting the temperature

Use this setting when you come in and want to enjoy a speciﬁ c temperature.

1. Push the AUTO button until a number and F ﬂ ash. Let go.

2. While it is still ﬂ ashing, push the ▲ and ▼ buttons to the temperature

you want. Let go.

Your ﬁ replace will reach that temperature and the remote will check the temperature every ﬁ ve minutes, adjusting the amount of fuel needed to give you a steady, even heat.

Page 10

OWNER’S INFORMATION

Setting the ﬂ ame

Use this setting when you want a particular ﬂ ame level. For instance, you want to watch ﬂ ames burn at their highest level and you don’t mind if the room is too hot.

1. To raise the ﬂ ame, press and hold the ▲ button until the flame gets to the desired level. Let go.

2. To lower the ﬂ ame, press and hold the ▼ button until the ﬂ ame gets to the desired level. Let go.

The ﬂ ame level will remain just as you set it.

Automatic ON/OFF

You can set your ﬁ replace to come on before you wake up and turn off after you leave and then, turn on again just before you come home and turn off after going to bed.

You can leave it like this for the heating season.

1. Decide what temperature you want your ﬁ replace to be at. Also, decide what time you want your ﬁ replace to turn on and off. Finally, decide what time you want it to come back on and off in the afternoon or evening. For the ﬁ rst few times you set the timer, it’s handy to write these times down.

2. Set the temperature (just as you did in the section Setting the

temperature.)

3. Press the TIMER button and hold it until P1

go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the

time at which you want your ﬁ replace to turn on in the morning.

4. Press the TIMER button and hold it until P1 ☽ appears and ﬂ ashes. Let go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the time at which you want your ﬁ replace to turn off when you leave.

5. Press the go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the time at which you want your ﬁ replace will turn on again in the afternoon.

6. Press the TIMER button and hold it until P2 go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) time at which you want your ﬁ replace to turn off in the evening.

Note: If you want to set your ﬁ replace for only one time on and off, set P2 and P2 ☽ for the same times as P1 ☽. The remote will record the P1 ☽ off time for both P2 times. To temporarily override the timer setting, just press AUTO or ▲ and ▼ to go back to manual settings. Press TIMER to go back to your settings.

TIMER button and hold it until P2 ☼ appears and ﬂ ashes. Let

Remote Control Operation

☼ appears and flashes. Let

☽ appears and ﬂ ashes. Let

to set the

☼

When your remote control displays BATT, you need to replace the battery with a new 9 volt alkaline battery—6LR61/MN1604.

CAUTION

DO NOT USE a screwdriver or other metallic object to

remove the batteries from the receiver or the handset! This could cause a short-circuit to the receiver.

Page 11

Options

OWNER’S INFORMATION

Required Kits*

Venting

Approved venting accessories as per local codes.

Inner Fronts (choose one)

741—Contemporary Front with Barrier Screen 4003360 742—Traditional Cast Front with Barrier Screen 4003293 743—FenderFire Double Door Front 744—FenderFire Single Door Front 745—Clearview Front with Barrier Screen 4003313

Optional Kits*

Outer Surrounds, Trims & Frets

See your dealer for your choice of Outer Surrounds, Trims and Frets.

Other Accessories

770ZCK—Zero Clearance Kit 759EBL—Enamel Liners

Conversion Kit

738PGK—Conversion Kit to Propane Gas 738NGK—Conversion Kit to Natural Gas

Hearth Gate

Hearth gates such as Cardinal’s VersaGates are available at retail stores carrying safety products for children.

*Information accurate at the time of printing and subject to change without notice.

Page 12



OWNER’S INFORMATION

Lighting Instructions

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:

property damage, personal injury or loss of life. A. This appliance has a pilot, which must be lighted by hand. When lighting the pilot, follow these

instructions exactly. To save energy, turn the pilot off when not using the appliance.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor

because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance.  Do not touch any electric switch; do not use any phone in your building.  Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.  If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the control knobs. Never use tools. If the controls will not

push in or turn by hand, don’t try to repair them, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service

technician to inspect the appliance and to replace any part of the control system and any gas control, which has been under water.

If you do not follow these instructions exactly, a fire or explosion may result causing

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Set the flame adjustment knob as far

clockwise

3. Turn the gas control knob clockwise NOTE: The knob cannot be turned from PILOT to OFF unless it is pushed in partially. Do not force.

4. Wait five (5) minutes to clear out any gas, then

smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.

5. Find the pilot. It is at the left side of the firebox

viewed through slotted hole in front log.

6. Push in and turn the gas control knob counterclockwise until resistance is felt just before the

“IGN” position.

7. Keep pushed in for a few seconds to allow gas to flow then, keeping knob depressed, turn to

“PILOT” to light pilot. Hold knob in for a further 5 seconds then release. The knob should pop back out. Pilot should remain lit. If pilot goes out repeat steps 3 through 7.



If knob does not pop out when released, stop and immediately call your service technician or

gas supplier.



If pilot lights but will not stay lit after several tries, turn the gas control knob to “OFF” and call

your service technician or gas supplier.

8. When pilot is lit, partially depress the knob and turn to “ON” position (Burner alight).



Do not leave knob set between “PILOT” and “ON”.

9. Set the flame height to desired setting

as possible*.

to OFF.

TO TURN OFF GAS TO APPLIANCE

1. Set the flame adjustment knob as far clockwise as possible*

2. Push in gas control knob slightly and turn clockwise to “OFF”. Do not force.

The flame height can be increased or decreased by depressing the remote control hand set

button.

Page 13

Speciﬁ cations

OWNER’S INFORMATION

Approval & Codes

This appliance is certiﬁ ed to ANSI Z21.88-2014 / CSA

2.33-2014 American National Standard / CSA Standard

for Vented Gas Fireplace Heaters for use in Canada and USA, and to CGA 2.17-91 High Altitude Standard in Canada. This appliance is for gravity vent insert

installations.

This appliance complies with CSA P4.1-09 Testing method for measuring annual ﬁ replace efﬁ ciencies.

The installation must conform to local codes or, in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1 or the Natural Gas and Propane Installation Code CAN/CGA-B149. Only qualiﬁ ed

licensed or trained personnel should install this appliance.

This appliance must be electrically grounded in accordance with local codes, or, in the absence of local

codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.

Ratings

Model NG LPG Gas Altitude (Ft.)* Input Maximum (Btu/h) Input Minimum (Btu/h) Manifold Pressure (in

w.c.) Minimum Supply

Pressure (in w.c.) Maximum Supply

Pressure (in w.c.) Main Burner Injector

Marking Pilot Injector Marking Min. Rate By-Pass

Screw

Natural Propane

0-4,500 feet*

24,000 24,000

6,500 13,000

3.95 9.5

5.0 11.0

10.5 14.0

82-650 92-260

35 27

125 125

*High Altitude Installations

Input ratings are shown in BTU per hour and are

certiﬁ ed without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction. Heating value of gas in some areas is reduced to compensate for elevation—consult your local gas utility to conﬁ rm. For installations at elevations above 4,500 feet (1,370 m) in Canada, please consult provincial

and/or local authorities having jurisdiction.

Supply Gas

Heater engine 738JLN is used with natural gas. Heater engine 738JLP is used with propane gas. The supply pressure must be between the limits shown in the Ratings section above. The supply connection is 3/8” NPT female and located on the left hand side of the control valve. The gas line entry point is on the left hand side on the ﬁ replace.

Conversion Kits

The 738 Legend G3 is supplied as natural gas or propane gas and is ﬁ eld convertible between fuels. See instructions packaged with the conversion kit for further information.

Electrical

The 738 does not require an electrical power source to operate as a heater.

Page 14

QUALIFIED INSTALLER

Overview

This appliance, as supplied, may ONLY be installed in an existing unaltered, functioning solid-fuel burning ﬁ replace with a working ﬂ ue and con- structed of non-combustible material. This appliance is APPROVED for installation into combustible type construction only when using the 770ZCK Zero Clearance Kit (see separate instructions packaged with the kit for details).

WARNING

Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the ﬁ replace. Avoid placing candles, paintings, photos, and other items sensitive to heat around the ﬁ replace.

Chimney Terminal Cap

Flashing

WARNING

HOT HEARTH / FLOOR! The

hearth or ﬂ oor in front of the ﬁ replace may become very hot

when the ﬁ replace heats. Do not use the hearth as a seat or shelf. Solid wood ﬂ ooring in front of the ﬁ replace (if allowed) may shrink during the heating season due to heat.

Outer trim

(optional, sold

separately)

Inner Front

(required, sold

separately)

Approved 3” ﬂ ex chimney liner running full length

Existing unaltered, functioning solid-fuel burning ﬁ replace & chimney

Fret

(optional, sold

separately)

738JL ﬁ replace

Page 15

Dimensions

28-5/8” (727 mm)

19-1/2” (495 mm)

12 - 14” (305 - 357 mm) Varies with outer trim options

Optional Outer Trim or Surround sold separately

QUALIFIED INSTALLER

7-7/8” - 9-7/8“ (200 - 251 mm) Varies with outer trim options

20” (508 mm)

Gas inlet Gas connection

Cavity

Check that masonry step does not interfere with install dimensions or vent pipe.

If mantel is combustible, see section Clearances for allowable

clearances.

Minimum width of ﬁ replace opening at front: 28” (711 mm)

X = 12–14” (305–357 mm)—varies with outer trim options

Y = 20” (508 mm)

Page 16

QUALIFIED INSTALLER

Clearances

WARNING

Combustible Mantel Clearances

Do not put furniture or objects within 36” (914 mm) of the front of appliance

Mantel Projection A

Mantel Height B*

*Measure taken from the underside of the mantel to ﬁ nished hearth or surface that the unit is sitting on.

1”

(25 mm)

36”

(914 mm)

1”– 6”

(25–152 mm)9”(229 mm)

39”

(991 mm)

42”

(1067 mm)

12”

(305 mm)

45”

(1143 mm)

Finishing Materials

Combustible materials: Material such as wood,

compressed paper, plant ﬁ bers, plastics or any material capable of igniting and burning, whether ﬂ ame-proofed or not, plastered or un-plastered.

Non-combustible materials: Material such as steel, iron brick, tile, concrete or materials that bear the UL mark for zero (0) ﬁ re rating.

WARNING

HOT GLASS! The use of a screen in front of

the glass is highly recommended particularly in households with children.

sidewall

9” (229 mm)

WARNING

HOT HEARTH / FLOOR! The hearth or ﬂ oor in

front of the ﬁ replace may become very hot when the ﬁ replace heats. Do not use the hearth as a seat or shelf. Solid wood ﬂ ooring in front of the ﬁ replace (if allowed) may shrink during the heating season due to heat.

Sidewall Clearances

Minimum distance from side of appliance (liner box) to

combustible wall: 9” (229 mm).

Mantel legs projecting forward less than 6” (152 mm) may be located within 5” (127 mm) of the side of the appliance (liner box).

Page 17

Approved Termination Required

Max. 36” offset at 10’-0” min. vertical

3” Liner

3” min. Bend Radius

Min. 10 feet (with offset)

Min. 8 feet (without offset)

Minimum Vent Liner Radius

Allowable Vent Configurations

Minimum vent lengths. For other allowable configurations, refer to the venting tables in the

National Fuel Gas Code Z223.1 or the Natural Gas or Propane Installation Code B149.1.

Venting

QUALIFIED INSTALLER

Vent Location

The vent terminal must be located through the roof. This gravity vent appliance is designed to opreate when an undistrubed airﬂ ow hits the outside vent terminal from any direction. Check local codes for allowable vertical vent termination.

Vent Materials

Use a 3” diameter aluminum ﬂ ex liner approved for gas venting when installed as an insert (existing chimney). Use a 4” diameter type “B” vent when installed with a 770ZCK Zero Clearance Kit (see separate instructions packaged with the kit for details).

Venting Notes

Where possible, avoid joining ﬂ ex pipe. If joints are required,

use a approved connector and seal joints with RTV high temp sealant.

Horizontal offsets are permissible to allow for routing around masonry projections. Avoid bending ﬂ ex pipe over a 45 degrees radius where possible.

Typical Vent Installation

Terminal Cap

Flashing

1 x 3” ﬂ ex liner

Page 18

QUALIFIED INSTALLER

Installation Planning

Only qualiﬁ ed licensed or trained personnel should install this appliance.

Installer—READ THIS FIRST

1. YOU NEED TO KNOW FROM THE HOMEOWNER what accessories (surround, door, etc.) will be installed with this ﬁ replace;

2. Unpack the appliance.

3. Check that you have everything.

4. Clean cavity, chimney, ash dumps, clean-outs.

5. Install venting pipe.

6. Attach conversion plate to existing ﬁ replace.

7. Fit appliance into cavity.

8. Connect and test gas supply.

9. Install the remote control system.

10. Install bricks and logs.

11. Reﬁ t window.

12. Verify operation and adjust aeration settings.

13. Install the remote control handset wall holder.

14. Instruct the homeowner on the operation and maintenance of the ﬁ replace.

15. Install the surround trim, the front and the barrier screen.

16. Install the fret if required.

Existing Fireplace Preparation

A few points must be considered before inserting the 738JL into an existing ﬁ replace cavity. Generally, no modiﬁ cations are allowed to the existing ﬁ replace that will compromise the integrity of the existing ﬁ replace. Components that are bolted or screwed on such as dampers or bafﬂ es may be removed to accommodate the installation of the 738JL engine. Cutting away

any sheet metal parts of the existing ﬁ replace to accommodate the installation of the 738JL is prohibited. Check with local authorities if in doubt.

Clean Fireplace and Chimney

Have the chimney swept and the ﬁ replace cavity including ash dumps and clean-outs cleaned before installing the 738JL heater and vent liners. Any creosote or soot residue remaining in the ﬁ replace cavity chimney or clean-out may cause odors or stains once the 738JL insert is installed. Consult with chimney sweep for information on how best to clean.

Existing Dampers

Factory-built, zero-clearance ﬁ replaces will require the damper to be removed in order to install the vent liners. These dampers are usually bolted into place. Dampers in masonry ﬁ replaces must be ﬁ xed open and may remain in place.

Ash Retaining Curbs

Some ﬁ replaces (particularly factory-built) have a raised curb at the front edge to retain ashes. Check the dimensions carefully to ensure the 738JL engine will ﬁ t behind any raised curb (some curbs may be removed separately from the refractory base).

Gas Line Routing

Plan the routing of the gas line before proceeding. Use the existing hole for the gas line in factory-built ﬁ replaces. If the ﬁ replace has no access hole, carefully drill an access hole of 1.5 inch (38 mm) or less through the lower sides or bottom of the ﬁ rebox. The access hole must be plugged with non-combustible insulation after

the gas supply line has been installed. See Dimensions

section for detailed location of gas inlet. Also, take into consideration whether or not a shut-off valve will interfere when planning routing of the gas line.

Page 19

Existing Fireplace Preparation

QUALIFIED INSTALLER

Existing Glass Doors and Wire Screens

Existing glass doors must be permanently removed

prior to installing the 738JL insert.

Combustible Mantels

Combustible mantel clearances must conform to those required for the original solid-fuel ﬁ replace into which the 738JL is being installed.

Installation

Unpack the appliance

Beware of sharp edges! Wear gloves!

1. Unpack the appliance.

2. Unpack any loose items from around the appliance and check against the Pack Content list provided in the documentation package.

3. Remove the window and set aside in a safe place to avoid damage.

4. Verify that you have all the components required

for the installation, including:

- brick panels & logs;

- surround/doors/fret;

- venting components and accessories.

Attach Warning Conversion Plate to Existing Fireplace (label supplied loose with 738JL heater)

Attach the “This ﬁ replace has been converted...” label to the existing ﬁ replace using screws or other mechanical means and store any removed parts in back of the existing ﬁ replace for future use.

Remove Window

The window is held in place by four spring-loaded bolts, two at the top and two at the bottom.

1. To remove the window, turn each bolt a quarter turn

to disengage the bolt pin.

2. Gently pull the bottom of the window outward and

unhook it from the ﬁ rebox’s opening frame.

3. Set the window aside in a safe place to avoid

damage.

Page 20

QUALIFIED INSTALLER

Connect Vent

IMPORTANT: This appliance’s venting system requires room air to be used in the combustion process.

1. Rough-in one 3” diameter vent liner into the existing chimney

system from the roof. Be careful not to tear or damage the liner in the process. Leave plenty of liner at the bottom to facilitate the connection of the liner to the vent slider. It is best to leave the

top termination until later.

2. a) Large cavity opening

Slide the appliance into the cavity.

b) Smaller cavity opening

Release the two screws retaining the vent slider to the front of the ﬁ rebox. Remove the slider from the ﬁ rebox by sliding it towards the back of the ﬁ rebox.

3. Secure the liner to the collar on the vent slider using 4 tapping

screws. If the vent slider was removed from the ﬁ rebox, slide the ﬁ rebox onto the vent slider in the cavity taking care not to damage the liner.

Make sure that the vent slider is pulled all the way forward.

Secure the vent slider to the front of the ﬁ rebox with two screws removed earlier.

4. From the roof, pull the liner and ﬁ t the ﬂ ashing.

5. Fit the terminal cap. Secure with screws.

6. Seal the terminal and ﬂ ashing from water penetration as required.

Installation

option 2b

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

option 2a

Page 21

Installation

QUALIFIED INSTALLER

Connect Gas Supply

The gas supply inlet connection is a 3/8” NPT female connector and is located on the left hand side of the control valve.

Use only new black iron or steel pipes or copper tubing if acceptable—check local codes. Note that in USA, copper tubing must be internally tinned for protection against sulfur compounds.

The burner platform and gas train on this appliance may be removed as a unit for servicing or to install or remove the optional circulating fan (if installed). Provide some form of pipe union (depending on type of piping) as close as possible to appliance valve.

Unions in gas lines should be of ground joint type.

The gas supply line must be sized and installed to provide a supply of gas sufﬁ cient to meet the maximum demand of the appliance without undue loss of pressure.

Pressure Test Points

The minimum supply pressure is given in the section

Speciﬁ cations of this manual—page 13.

All piping and connections must be tested for leaks after installation or servicing. All leaks must be corrected immediately.

When testing for leaks:

• Make sure that the appliance is turned off.

• Open the manual shut-off valve.

• Test for leaks by applying a liquid detergent or soap solution to all joints. Bubbles forming indicate a gas leak.

Never use an open ﬂ ame to check for leaks. Correct any leak detected immediately.

The pressure test tapping locations are shown in the ﬁ gure below. An internal regulator within the valve controls the burner manifold pressure. The correct pressure range is shown in the table in section

Speciﬁ cations of this manual on page 13. The pressure

check should be made with the burner alight and at its

highest setting. See Lighting Instructions section for full

operating details on page 12.

Sealant used must be resistant to the action of all gas constituents including LP gas. Sealant should be applied lightly to male threads to ensure excess sealant does not enter gas lines.

Pressure test the supply line for leaks.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its equipment shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

Failure to either disconnect or isolate the appliance during pressure testing may resulting regulator or valve damages and void the warranty. Consult your dealer in case of damages.

Manifold pressure test tapping

Pressure Testing

Supply pressure test tapping

Page 22

QUALIFIED INSTALLER

Installation

Check ignition spark

The pilot burner and electrode unit are at the left end of the burner.

Push in the lighting knob and turn it counter-clockwise through the “IGN” position to “PILOT”. A spark should ﬂ ash across from the pilot electrode to the pilot burner shield as shown below.

Thermostat Knob Gas Control Knob

Connect Remote Control Receiver

CAUTION

DO NOT PUT BATTERIES IN THE REMOTE CONTROL RECEIVER until the wires are connected to the burner control unit as shortcircuit could result in the destruction of the electrical components.

1. Connect the wiring harness to the receiver box, by pushing the wire connector on to the receiver circuit board. The plug will only go on one way so please ensure that the wires are pointing up and the slot in the board is in line with the tab on the wiring harness plug.

2. Connect the wires as shown. Please note that the “L” connectors are different sizes; the smaller one ﬁ ts to the lower connection and the larger one the top connection on the top left hand side of the valve. The other two wire connectors can be ﬁ tted to either terminal located to the left of the ﬂ ame control button.

CAUTION

DO NOT USE a screwdriver or other metallic object to

remove the batteries from the receiver or the handset! This could cause a short-circuit to the receiver.

3. Remove the remote control receiver lid.

4. Fit four AA 1.5 V alkaline

batteries. Reﬁ t the lid.

5. Place the remote control receiver on the base of the ﬁ replace beside the valve.

6. Fit the 9 V alkaline battery to the handset transmitter.

Remote control operating instructions are on pages 9–10 of this manual and are supplied with the remote control kit.

Remote control receiver

Push-on Connector

GV34 ValveReceiver

Page 23

Installation

QUALIFIED INSTALLER

Install Ceramic Bricks

The following guidelines apply for all brick liners.

1. Inside the ﬁ rebox, on the top of each side, release the screw of the side brick anchors (one per side) just enough to allow them to rotate.

2. Place the rear panel against the back of the ﬁ rebox, on the ledge at bottom.

3. Rotate the anchor up and out of the way and slide the left hand side panel against the ﬁ rebox side. Rotate the anchor back down to hold the panel.

4. Rotate the anchor up and out of the way and slide the right hand side panel against the ﬁ rebox side. Rotate the anchor back down to hold the panel.

5. Tighten the side brick anchors on each side of the ﬁ rebox.

6. Install the port cover ﬁ xing it using the two screws already in the ﬁ rebox top.

Port cover installed

Page 24

QUALIFIED INSTALLER

Installation

Install Ceramic Logs

Unpack the ceramic logs very carefully to avoid damaging the fragile material. Install the logs as shown below. Please note that the position of the logs is critical to ensure proper performance of the appliance.

1. Place the rear log on the sheet metal support centering it side to side in the ﬁ rebox. Pull it forward until the notch in the underside of the log sits against front edge of the sheet metal support.

2. Place the top left log on the pin of the rear log. The bottom of the log rests against the left of the pilot shield and slightly above.

Pilot area

Note: The rear log will appear slightly angled backward on the left side compared to the burner. The space between the log and the burner is purposefully wider on the left and on the right.

Rear log outline

Rear log support

Burner Burner

3. Place the front left log on the burner. Slide it to the left against the top left log. The narrow end should rest in the notch in the rear log.

Pilot area

Top view

Page 25

Installation

QUALIFIED INSTALLER

4. Place the front right log on the burner and slide it to the left against the front left log.

5. Locate the top right log on the two pins on the right side of the rear log. Ensure a tight ﬁ t against the ﬂ at area around the pins in the rear log.

6. Place the lower end of the center right log onto the pin on the front right log. Rest the narrow end in the notch into the rear log.

Notch in rear log

Pin in front right log

7. Pour some ceramic loose coals on each side of the logs to hide the sheet metal work. Do NOT put any

coal into the pilot area.

Page 26

QUALIFIED INSTALLER

Installation

Re-install and Check Window

1. To reﬁ t the window, hook its top part to the ﬁ rebox’s

opening frame. Make sure that the wider part of

the window frame is at the bottom.

2. While you hold it, push in and turn the two top springloaded bolts a quarter turn to engage their pin.

3. Push in the bottom of the window against the ﬁ rebox and fasten the two bottom spring-loaded bolts a quarter turn.

4. If the Hot Glass Warning plate has been removed

from the front lower corner of the window, reinstall it by sliding it between the glass and the frame as indicated.

Hot Glass Warning Plate

Bottom of window (wider frame)

Check Operation

Turn the ﬁ replace ﬂ ame up and down using the remote control to conﬁ rm that the full range of inputs is achieved—see the remote control operation instructions on pages 9–10.

Adjust Aeration (if necessary)

Light the ﬁ re and allow the unit to warm up for 10–15 minutes to evaluate the ﬂ ame picture. Burners are equipped with an adjustable shutter to control primary aeration. See the ﬁ gures below. The shutters are factory-set to an aeration gap which will give optimum performance for the vast majority of installations.

Air Shutters

Open

In a few unusual installations, the ﬂ ame picture may be improved by adjusting the aeration. The need for adjustment should be determined only by operating the appliance with the ceramic logs and window installed.

Increasing aeration (open) will cause the ﬂ ames to appear more transparent and blue showing more ceramic log glow.

Decreasing aeration (close) will cause the ﬂ ames to appear more yellow or orange showing less ceramic log glow.

Too little aeration may result in black carbon forming and dropping into the ﬁ rebox.

LPG

Flashback shield (for LPG only)

NG Air Shutter Slider & Cover

Open

LPG Air Shutter Slider

Open

Page 27

Installation

Install Front, Trim and Barrier Screen

Install the front and trim chosen by the customer for their ﬁ replace. Install as well the barrier screen which is provided with the front.

Show the customer remove the front and also how to access the controls when the front is installed.

Follow the instructions provided with the front et trim and leave those instructions behind for the customer’s further reference.

QUALIFIED INSTALLER

Install Handset Wall Holder

The remote control kit for this ﬁ replace comes complete with a wall-mounted holder. This holder is not required in all installations but is provided as an optional feature for those customers who wish to mount the remote handset to the wall.

To install the holder to the wall, ﬁ nd a convenient location and use the hardware provided with the kit. See the diagram below

Packing Contents:

1 Wall Bracket A

2 Screws B

1 Screw C

2 Wall Anchor D

1 Spacer E (detach before assembly)

1 Wall Bracket F

Alternative 1

Alternative 2

Alternative 3

Switch Plate

for required hardware and conﬁ gurations. Note that the holder can be installed at the base of a light switch plate.

IMPORTANT. The location of the remote control handset is important to assure proper temperature regulation. To obtain a constant temperature, we recommend that the handset should be between 3 and 15 feet away from the appliance but not directly above it. We also advise that the handset should be located away from any other heat source and not in direct sunlight as this may affect the temperature sensor located in the remote handset.

Page 28

OWNER’S INFORMATION

If you have a problem with this unit, please contact your dealer or supplier immediately. Under no circumstances should you attempt to service the unit in any way by yourself. The warranties in paragraphs 1 and 2 are provided only to the ﬁ rst purchaser/user of this unit, are not transferable and are subject to the conditions and limitations in paragraphs 3, 4 and 5. Please review the conditions and limitations carefully and strictly follow their requirements.

1. Extended Warranty Coverage

For a period of up to ten (10) years, Miles Industries Ltd., (the “Company”) or its appointed distributor will at its option pay the initial purchaser for the repair of, or will exchange the following parts or components which are found to be defective in material or workmanship under normal conditions of use and service:

Part or Component Defect Covered Maximum Warranty Period

Exterior steel casing Corrosion 10 years

Glass Loss of structural integrity 10 years

Cast iron parts Corrosion 10 years

Firebox and heat exchanger

Corrosion (but not discoloration) causing loss of structural integrity

Warranty

10 years

2. Two-Year Parts Warranty

In addition, for two (2) years from the date of purchase, the Company, at its option, can repair or exchange all parts and components

not listed above but that are found to have a bona ﬁ de defect in material or workmanship under normal conditions of use.

3. Conditions and Limitations

a) The warranty registration card must be completed by the initial owner and returned to the Company within 90 days of purchase. b) Installation and maintenance must be performed by an authorized and trained dealer in accordance with the Company’s installation

instructions.

c) This warranty is void where installation of the unit does not conform to all applicable codes including national and local gas

appliance installation codes and building and ﬁ re codes.

d) The owner must comply with all operating instructions. e) The Company is not responsible for the labor costs to remove defective parts or re-install repaired or replacement parts. f) The ﬁ rst purchaser or user of the unit will be responsible for any shipping charges for replacement parts as well as travel time

incurred by the dealer to perform the warranty work.

g) This warranty applies to non-commercial use and service and is void if it is apparent that there is abuse, misuse, alteration,

improper installation, accident or lack of maintenance to the unit.

h) This warranty does not cover damage to the unit through:

i) Improper installation, operational or environmental conditions. ii) Inadequate ventilation in the area or competition for air from other household equipment or appliances.

iii) Damage due to chemicals, dampness, condensation, or sulphur in the fuel supply lines which exceeds industry standards. i) This warranty does not cover glass, log breakage or damage to the unit while in transit. j) The Company does not allow anyone to extend, alter or modify this warranty and assumes no responsibility for direct, indirect or

consequential damages caused by the unit. State or provincial laws where the ﬁ rst purchaser or user resides may provide speciﬁ c rights to extend this warranty and, if so, the Company’s sole obligation under this warranty is to provide labor and/or materials in accordance with those laws.

4. Discharge of Liability

After two (2) years from the date of purchase, the Company may, at its option, fully discharge all obligations under this warranty by paying to the ﬁ rst purchaser/user the wholesale price of any defective parts.

5. No Other Warranty

All obligations to repair this unit are deﬁ ned in this warranty. Some states or provinces may speciﬁ cally mandate additional warranties on the part of manufacturers, but in the absence of such speciﬁ c legislation, there is no other warranty or obligation expressed or implied.

Page 29

Spare Parts

OWNER’S INFORMATION

Code Description

1 Exhaust Slide Assembly 4000127

2 Port Cover 4001820AH

3 Log Support 4004353

4 Side Bricks Anchors (2) 4001283

5 Top Mounting Bracket 4000136AZ

6 Side Mounting Brackets (2) 4000135AZ

7 Window Assembly 4001378

Burner Assembly NG 4001180

Burner Assembly LPG 4001181

Burner Rail NG 4001665

Burner Rail LPG 4001666

Injector Elbow (Main Burner) NG 9730012

Injector Elbow (Main Burner) LPG 9730007

11 Air Shutter Cover NG 4002346

11a Air Shutter Slider NG 4002345

12 Flashback Shield LPG 3000371

12a Air Shutter Slider LPG 320B293

13 Burner Bafﬂ e 4001784

14 Burner Mounts (2) 4001678

15 Pilot Shield 4000144

Pilot Assembly NG 4000062S

Pilot Assembly LPG 4000063S

17 Pilot Bracket 720A542

Pilot Injector NG—No 35 4002511

Pilot Injector LPG—No 27 720A195

19 Hooked Olive for Pilot Injector 720A196

20 Olive Nut for Pilot Pipe 420K385

21 Electrode 720A543

22 Electrode Retaining Nut 720A200

23 Thermocouple 4000061

24 Pilot Mount 4000138

25 Pipe—Valve to Main Burner (incl.

olive & nuts)

26 Burner Tray 4001677

27 Burner Plate Access Panel 4001681

28 Olive Nut for Pilot Pipe 220K913

29 Pipe—Valve to Pilot 4001838

30 Valve Mounting Bracket 4000141

Part

Number

4000065

Code Description

31 Warning Hot Glass Plate 4003093

32 Thermocurrent Interruptor 4000202

35a GV34 Valve Assembly NG 4003096

35b GV34 Valve Assembly LPG 4003109

36 Remote Control Thermostatic 4000099

37 Remote Control Handset 4000327

38 Handset Wall Holder 9000008

39 Receiver 4000328

40 Wiring Harness 4000329

41 Log Set Complete 4003794

42 Rear Log 4003787

43 LH Top Log 4003788

44 RH Top Log 4003789

45 RH Center Log 4003790

46 LH Front Log 4003792

47 RH Front Log 4003793

48 Loose Coals 4001843

49 Brick Set Complete 4001515

50 Rear Brick Panel 4001811

51 Left Brick Panel 4001809

52 Right Brick Panel 4001810

53 Vent Switch Assembly 4000204

Part

Number

Page 30

OWNER’S INFORMATION

Spare Parts

LPG

51 52

21 22

18 19 20

35a, 35b

LPG

11a

12a

Page 31

Thank You ...

For purchasing a Valor by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualiﬁ ed installer.

Please ﬁ ll in the information below. The information provided will be used for customer records only.

Fireplace Information

Model Number: 738J LN or LP

Serial Number:

Date Purchase (yyyy-mm-dd):

Dealer:

Customer Information

First Name:

Last Name:

Contact Information

Email:

Mailing Address

Address:

City:

Province/State:

Postal/Zip Code:

Country:

Cut out page, ﬁ ll information, and mail to Miles Industries Ltd.

Online Warranty registration at www.valorﬁ replaces.com

Page 32

Tape Shut

Fold here

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Miles Industries Ltd. 190 - 2255 Dollarton Highway North Vancouver, BC V7H 3B1 Canada

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