Legacy Power Conversion HERYTAGE 6kVA 4.8kW, HERYTAGE 3kVA 2.4kW, HERYTAGE 8kVA 6.4kW, HERYTAGE 4kVA 3.2 kW, HERYTAGE 10kVA 8kW User And Installation Manual

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HERYTAGE

User and Installation Manual

For H02KVA thru H20KVA Model UPS

IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS

– This Manual contains important instructions for models 2kVA through

20kVA that should be followed during installation and maintenance of the UPS and Batteries.

The Best Power Protection in the Business

Contents

Page

Safety Warnings…………………………………………………………………………………. 3 Symbols…………………………………………………………………………………………… 3 Introduction………………………………………………………………………………………. 4 General Description……………………………………………………………………………… 4 Specifications……………………………………………………………………………………. 5

Section

100 Receiving your Herytage UPS………………………………………………………. 7 101 Unpacking and inspection………………………………………………………………. 7 102 Storage……………………………………………………………………………………. 7

200 Installation Guidelines……………………………………………………………… 8 201 Installation Considerations……………………………………………………………… 8 202 Location………………………………………………………………………………….. 8 203 Remote battery installation…………………………………………………………….. 9 204 Customer supplied batteries with Legacy cabinets…………...……………………… 9 205 Dimensions and clearance requirements…………………………………………….. 9 206 External bypass switch dimensions………………………………………………….. 10 207 External battery cabinet dimensions………………………………………………….. 10

300 Wiring Instructions…………………………………………………………………….. 11 301 Softwired Installations………………………………………………………………..… 11

Table 301-1 Minimum circuit breaker requirements……………………………..……….. 12

302 Hardwired Installations………………………………………………………..………..……. 13

302-1 External bypass switch Installations ……………………..………..……………… 13

Figure 302-1A Hard-wired Installation Overview……………………..…………………… 14 Figure 302-1B Bypass switch Terminal Block……………………..…………………… 14

302-2 Minimum input over-current protection…………………………………..……….... 15

Table 302-1 Minimum circuit breaker requirements……………………………..……….. 15

302-3 Installation Wiring Connection Diagrams……………………………….……….... 15

Figure 1 Wiring connection diagram/120 Input with External bypass ………………… 16 Figure 2 Wiring connection diagram/208-240 Input with External bypass ……..… 17 Figure 3 Wiring connection diagram/208 Input with MBB External bypass ………… 18

303 Battery installation and connection……………………………………..………..……….... 19

304 Bypass switch wiring / Phase check……………………………………………..………… 20 305 User interface wiring connections…………………………………………………..……… 22

Table 305-1 DB 9 Serial communications pin outs…………………………..……….... 23

Table 305-2 User interface wiring connection block…………………………..………... 23

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400 System operation…………………………..………………………………..…. 24 401 Startup ……………………………………..………..……………………..………..……………. 24

401-1 Softwired units (Line cord and receptacles)… ……………..………..…………. 24

401-2 Hardwired units………………………………………………………..………..……. 25 402 Shutdown of the Herytage UPS ………………………..………..………………….…….. 26 402-1 Softwired systems………………………………………………………..………..…. 26

402-2 Hardwired units…………………………..………..…………………………………. 26

500 System Features……………………………………………………………………….. 27 501 On / Off Switch…………………………………………………..………..…………..…… 27 501-1 Herytage UPS On / Off Switch Positions………………………………..…… 27 502 Bypass switch / AC disconnect operation………………..…………..………………... 27

502-1 AC disconnect switch………………………………………..………………...… 27

502-2 Bypass switch……………………………………..………………...…………… 28 503 Display Panel / LED lights……………………………………..………………...……… 29

503-1 Bar Graph LEDs…………………………………..………………...…………… 29

503-2 Single LEDs…………………………………..………………...………………… 29 504 Keypad / LCD display……………………………………………..………………...…... 30

504-1 System Status/System Modes………………..………………...……………… 30

504-2 Passwords…………………………………..………………...………………..… 30

504-3 Keypad Functions and Programming…..……..…………...………………..… 31 505 Parameter Table…………………………………………………..………………...…… 32

600 RS 232 Serial communications…………………………………………………..….. 37 601 DB9 Serial Terminal / Computer hook up ……………….………………...…….…. 37 602 System Status/System Modes………………..…………….………………...……….. 37 603 Passwords…………………………………..………………...………………..….…….. 38 604 RS232 Commands…………………………………..…………...………………..……. 38 605 Modem Hook Up (optional) …………………………………..………….………..……. 39

700 Alarms……………………………………………………………………………………. 40 701 Shutdown and latching alarms……………………………...………………..………… 40

702 Alarm Table ...………………..………………………………....………………..……… 40

703 Alarm Mask...………………..………………………………....………………..……… 42

800 Battery removal / replacement………………………………………………………. 43 801 Battery safety / cautions……………………………………...………………..……….. 43

Warranty………………………………………………...………………..………………………. 44 Warranty registration form………………………………………...………………..…………… 46

BILS-10003 rev E

SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS

This manual is for Herytage UPS:

Horizontal Chassis 2kVA through 20kVA

DANGER: UPS contain HAZARDOUS VOLTAGES. Because of these voltages,

installation of the system should be performed by a qualified electrician. The electrician must install according to local and national electrical codes.

There are NO USER SERVICEABLE PARTS inside the UPS, repairs of the system should be performed by qualified service personnel.

CAUTION: Batteries can present a risk of electrical shock or burn from high short circuit

current. Observe proper precautions.

CAUTION: Proper disposal of batteries is required. Refer to your local codes for disposal

requirements.

CAUTION: A UPS contains its own energy source (batteries). Output voltage may be

present even when the UPS is not connected to an AC supply.

CAUTION: Never dispose of batteries in a fire. Batteries may explode when exposed to

flame.

CAUTION: Never open or mutilate batteries. Released electrolyte is harmful to the skin

and eyes, and may be extremely toxic.

CAUTION: To reduce the risk of fire or electric shock, install this UPS in a temperature and

humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40 C (104 F) without de-rating the maximum load. Do not operate near water or excessive humidity (95% max).

CAUTION: Do not remove or unplug the input cord when the UPS is turned on. This

removes the safety ground from the UPS and the equipment connected to the UPS.

SYMBOLS: Listed below are the symbols utilized on the product labels or within the

installation / user manual

BILS-10003 rev E

INTRODUCTION

Thank you for purchasing this quality product from Legacy Power Conversion, Inc.

Read this manual thoroughly before installing or operating your Herytage UPS system. Keep this manual for future reference.

This unit will provide highly regulated and controlled power for your sensitive electronics equipment, protecting it from frequent power glitches that are inherent in commercial power.

IF YOU HAVE ANY QUESTIONS OR PROBLEMS PLEASE LET US HELP… Legacy Power Conversion, Inc is committed to outstanding customer service. Our customer service center will be happy to help you with any problems or questions you may have. Service technicians are available 24 hours a day, 365 days a year. Just call the telephone number below, or send a fax to the service fax number. Please have your unit’s serial number available.

TELEPHONE NUMBER - 800-859-5711 or 608-565-5878 FAX NUMBER - 608-565-5879

Email – service @ lpc-ups.com

GENERAL DESCRIPTION

The Herytage UPS is an Electronically Controlled Ferroresonant Transformer based UPS system designed to provide transient free, regulated power to your load equipment. Features that differentiate the Herytage UPS are:

• Electronically controlled Ferroresonant Transformer

• State of the art user interface

• Keypad with a back lit LCD display, rear access RS232 communications interface port.

• Detailed power quality, control, and unit metering information are all easily accessible.

• Last 248 power quality and alarm events logged by time, date, including start and stop

time.

• Dial in modem option.

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Specifications*

Input ACV &

Line Cord

Input Voltage

Window

Frequency

AC Output

Output ACV

Output Receptacles

Output waveform

Regulation

Load Compatible

Overload

Unit

Dimensions

Heat Loss BTU /

Noise Attenuation

Isolation

Surge Protection

Operating Temperature

Relative Humidity

High altitude operation

Agency

User Interface

Model 2kVA

1.6kW

AC Input

circuit breaker

requirements – standard hardwire connection

(optional)

120VAC 208VAC 240VAC

– Hardwire

30A 15A 15A

C2, I2, J, E

O, K, L O, K, L

150% surge capability, overload alarm 101% load to 125% load for 10 min. before shutdown.

3kVA

2.4kW

30A 20A 15A

J, E K, L

O, K, L

Guaranteed compatible with all loads for 90 days from date of purchase

Greater than 125% the system will shutdown in 5 seconds.

4kVA

3.2 kW

50A 30A 30A

E L, M L, M

+15%, -20% of nominal VAC Input @ full load

+15%, -40% of nominal VAC Input @ 50% load

Computer grade sine wave output power

6kVA

4.8kW

60A 40A 40A

N, P N, P

60Hz, ± 3Hz. Adjustable window

120 / 208 / 240

± 3% voltage regulation

8kVA

6.4kW

60A 50A

Optional

10kVA

8kW

70A 60A

16kVA

12.8kW

100A

90A

20kVA

16kW

125A 110A

H x W x D

(in.)

Weight ( lbs.)

Efficiency

816/239 1116/327 1213/355 1619/475 1645/482 2055/602 2160/632 3238/95

* Specifications may change without notice.

Line Cord Designators: C = 5-20P, I = L5-20P, J = L5-30P, E = 5-50P, O = 6-15P, K = L6-20P, L = L6-30P,

M = L14-30P, N = 6-50P, P = L6-50P

20 Amp Line Cord limits battery charger current to 4 Amps.

Weight and Dimensions are for UPS with standard internal runtime.

25.2 x 16.2 x 233 37.5 x 17.75 x 33.25

2083 2753 290

87% 88% 90%

120db common mode, 60db transverse (normal) mode

Output is completely isolated from commercial power with less than 2 pf effective capacitive

coupling primary to secondary. Secondary has neutral to ground bond, qualifying as a

6000 volts are suppressed to safe levels per ANSI/IEEE C62.41 – 1997 category A & B

Max. altitude 10,000 ft – de-rate 1° C off max operating temp. per 1000 ft. above sea level

Keypad w/ LCD display, RS232 serial communications, dial in modem

separately derived power source

0 to 95% without condensation

565

91%

waveforms

0° to 40° C (32° to 104° F)

UL 1778, cUL listed

465

93%

530

93%

91%

39 x 22 x 34

570

665

91%

BILS-10003 rev E

Specifications* (continued)

Model

ttery)

Overload

DC & Inverter

Nominal DC voltage

DC Current

Charger Current

Runtime – (Std Ba 100% Load

50% Load

Efficiency (on inverter)

Sound Level (Inverter)

* Specifications may change without notice.

20 Amp Line Cord limits battery charger current to 4 Amps.

2kVA

1.6kW

39 59 78 78 78 78 157 157

11 min

32 min 150% surge capability, overload alarm 101% load to 110% load for 10 min. before shutdown. Greater than 110% the system will shutdown in 5 seconds.

50dBA 50dBA 52dBA

3kVA

2.4kW

48VDC

18 min 47 min

4kVA

3.2 kW

6kVA

4.8kW

72VDC

54dBA

85%

8kVA

6.4kW

96VDC

55dBA

10kVA

8kW

120VDC 96VDC

11 min 32 min

55dBA

16kVA

12.8kW

53dBA

20kVA

16kW

120VDC

55dBA

BILS-10003 rev E

100 Receiving your Herytage UPS

Caution: The Herytage UPS assemblies are very heavy, insure you are prepared

to unload, unpack, and move these weights.

101 Unpacking and Inspection

Upon receiving shipment of your equipment, it is important to check items received against the packing slip. Check all pieces for shipping damage by unpacking and inspecting. If items are missing or damaged, call our customer service department. They can assist in filing a claim with the shipping carrier.

If installation requirements are not immediate, it is best to repack the system into its original packing material for storage.

102 Storage

Store Herytage UPS prior to use at temperatures between –20º and +40º Celsius (-4º to +104º Fahrenheit). Protect the system from moisture and weather.

If storing the Herytage UPS modules containing batteries, it is best to store them at temperatures less than 77º Fahrenheit. This allows the batteries to have a longer shelf life. If you plan to store them for more than 4 months it is important to unpack the system to recharge the batteries. Consult with the factory customer service department for assistance.

BILS-10003 rev E

200 Installation Guidelines

Herytage UPS are intended to be installed in a temperature controlled, indoor area free of conductive contaminants.

See specifications for more details on the temperature range, environment, and altitude. In addition consider any national and local codes you may have to follow.

201 Installation considerations

Before installation of your new Herytage UPS, be sure to take into consideration the site you have selected. UPS systems produce heat and therefore require ventilation as well as accessibility.

Consider these factors:

- Input Source Voltage - Ventilation

- Available Single Phase KVA - Size of the UPS

- Bypass Switch - Weight of UPS and Batteries

- Excessively Long Power Runs - Room Temperature

- Distance to Critical Load - Audible noise

- Proper Ground Techniques - Clearances

- Generator Applications - Accessibility

- Remote Emergency Power Off - Communications

202 Location

When you plan the location of your UPS, remember to:

• Avoid temperature and humidity extremes

• Provide shelter from the elements (especially moisture)

• Place as near as possible to the computer or other critical loads

• Maintain 8 inches of clearance in back for ventilation, and a minimum of 36 inches

in front for ventilation and maintenance. A larger clearance in front is helpful, but not required.

BILS-10003 rev E

203 Remote battery installations

Front

Back

6 kVA

If the batteries are installed in a remote location (battery room) utilize DC circuit protection rated at 250A and 20,000A AIC rating. If the batteries must be some distance from the UPS you may need to install larger battery cables between the battery cabinets and the UPS. Call your customer service representative if you would intend to use anything other than standard cable lengths.

204 Customer Supplied batteries with Legacy battery cabinet(s)

Utilize the same number, size and type of battery as offered by Legacy Power Conversion, Inc.

Enersys NP18-12BFR (Legacy Part Number BAT-0373) C&D Technologies UPS 12 - 140 (Legacy Part number BBAT-0065) Enersys NP33-12 (Legacy Part number BBAT-0065) C&D Technologies UPS 12 - 270 (Legacy Part number BBAT-0103) C&D Technologies UPS 12 - 310 (Legacy Part number BBAT-0122) C&D Technologies UPS12-150MR (Legacy Part number BBAT-10031) C&D Technologies UPS12-300MR (Legacy Part number BBAT-10032) C&D Technologies UPS12-350MR (Legacy Part number BBAT-10033)

205 Dimensions and clearance requirements

Table 1 Dimensions and Clearances

Model 2kVA1

3kVA1 4 kVA1

8 kVA 10 kVA

16 kVA 20 kVA

Height

(In.)

25.2 16.2 23 36 8

37.5 17.75 33.25 36 8

39 22 34 36 8

Dimensions are for UPS with standard internal runtime.

BILS-10003 rev E

Width

(In.)

Depth

(In.)

Clearance

(In.)

Clearance

(In.)

206 External Bypass Switch

Dimension (in) A B C D E F G Weight SW040xxxx 15.0 16.1 17.0 8.0 12.0 7.0 9.4 23 SW080xxxx 16.0 17.1 18.0 12.0 16.0 9.1 11.9 36 SW125xxxx 16.0 17.1 18.0 12.0 16.0 9.1 11.9 38

Allow 36” for service clearance in front of the bypass switch.

207 External Battery Cabinet

2 thru 4K battery cabinet dimensions

BILS-10003 rev E

6 thru 20K battery cabinet dimensions

Allow 36” for service clearance in front and on one side of the battery cabinet. Placing cables in flexible metal conduit will allow for movement of battery cabinet for service.

300 Wiring Instructions

There are two basic installation configurations of the Herytage UPS system. Following is an overview of each configuration.

- Soft-wired (Line cord & receptacles)

- Hard-wired with external bypass switch

Installation of electrical wiring should be completed by a qualified electrician. National electrical code and applicable local codes should be followed.

301 Soft-wired installation (Line-cord and receptacle)

Installation requires a proper wall receptacle for the Herytage UPS power cord to plug into, and installation of external bypass receptacles.

Note: External bypass receptacles provide power to your load equipment in the event that the Herytage UPS requires maintenance.

Proper breaker sizing for the input line cord receptacle depends on the input voltage / plug option ordered, see Table 301-1. Review the Herytage UPS input voltage on the

BILS-10003 rev E

name plate – if it differs from the power you have available in your building call Legacy Power Conversion customer service.

Table 301-1 Circuit breaker minimum requirements (Soft-wired installations)

Model Input Voltage Line Cord Option1 Minimum

Circuit Breaker

Requirements

2kVA / 1.6kW

3kVA / 2.4kW

4kVA / 3.2kW

6kVA / 4.8kW

Line Cord Designators: C = 5-20P, I = L5-20P, J = L5-30P, E = 5-50P, O = 6-15P, K = L6-20P, L = L6-30P,

M = L14-30P, N = 6-50P, P = L6-50P

120 120 208 240 120 208 240 120 208 240 120 208 240

C, I

J, E O, K, L O, K, L

J, E

K, L O, K, L

E L, M L, M

NA N, P N, P

20A

30A, 50A

15A 15A 30A 20A 15A 50A 30A 30A 60A 40A 40A

Figure 301-1 - 2kVA - 6kVA soft-wired installation overview

Herytage UPS

BILS-10003 rev E

Bypass Receptacles

302 Hard-wired Installations

General requirements for hardwire Herytage UPS installations

– Input over-current protection and Output over-current protection and AC output

disconnect switch for Herytage UPS must be provided by the installer. It should be installed and sized according to national and local electrical codes.

– External bypass switches should be installed within sight of Herytage UPS.

– Follow applicable national and local electrical codes when installing the grounding

system. Herytage UPS grounding conductor should be at minimum the same size (ampacity) as circuit conductors.

– All circuit conductors including the neutral should be the same size (ampacity).

– Use isolated ground receptacles to obtain the best protection against electrical

noise.

– A separate dedicated conduit system should be utilized for the Herytage UPS input

and output wiring.

– Flexible conduit should be used to allow movement of the Herytage UPS to gain

side service clearance.

– Load imbalance should not exceed 40% / 60%; 2-4K units do not have this

restriction. 6K units L1-N 100% max., L2-N 50% max.

302-1 External bypass switch installations

The 2kVA through 20kVA Herytage UPS may be ordered with an external bypass switch. The external bypass switch is typically mounted on a wall within site of the Herytage UPS. See Figure 302-1A.

1. The wiring access panel for the external bypass switch is located on the front

bottom half of the external bypass switch module, remove the screws securing the bottom half of the front cover to obtain access to the terminal blocks. See Figure 302-1B

2. Input and output wiring to and from the Herytage UPS and to and from the

external bypass switch should be routed through separate conduits. Conduit connection points are located on the back of the UPS, the same conduit connection points are on the external bypass switch. Locate the pre-punched knockouts for starter holes.

3. Review input and output voltages on the unit data plate and insure they are

proper for your installation, select wiring connection diagram figure 1 or 2 for appropriate connection. If the wrong input or output voltages were ordered – call Legacy Power Conversion customer service for assistance.

BILS-10003 rev E

Figure 302-1A - Hard-wired Installation Overview

External Bypass Switch

Input and Output

Terminal Block located

under side panel

Herytage UPS

Figure 302-1B Bypass Switch Terminal Block

BILS-10003 rev E

+ 33 hidden pages

Legacy Power Conversion HERYTAGE 6kVA 4.8kW, HERYTAGE 3kVA 2.4kW, HERYTAGE 8kVA 6.4kW, HERYTAGE 4kVA 3.2 kW, HERYTAGE 10kVA 8kW User And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual