Legacy L8305, L8305-EU, L8306, L8306-EU, L8310 Parts and Technical Service Guide

...

Please read and follow instructions carefully; otherwise, warranty may be void.

Mounting Options:

CAUTION:

Maximum installation height is 15 ft. (4.5 meters) above ground. Maximum weight of hose end tools is 4 lb. ( 2 kg). Maximum working

pressure is 350 PSI. Do not stand or step on top of reel!

Installation:

LEVELWIND retractable hose reels are designed for minimum assembly.

1) Place bracket on a flat mounting surface. With a pencil trace bracket back holes onto surface. Use a leveling device to ensure that the bracket will be level once fastened. Fasten brackets to surface with screws ( screws are not included ).

2) Remove Bracket Rod (A) from Bracket (B) ( SEE FIGURE 1 )

3) Place reel into bracket making sure the reel hole is aligned with bracket end holes.

4) Insert Bracket Rod through the aligned holes of Reel and Bracket.

5) Connect female end of lead-in hose to inlet connection on reel. Connect male end to air or water source ( SEE FIGURE 2 ).

Operating Instructions:

LEVELWIND retractable hose reels can operate in FREERUN or can be latched every 3 ft. by switching to the LATCHING ZONE. Simply turn the mode switch to desired position! ( SEE FIGURE 3 )

THE “LA TCHING ZONE”: LEVELWIND reels have a single latching zone. The reel can be latched for every drum revolution approx. 3 feet of hose). There are audible clicking sounds as the spring loaded latch passes over the latching zone. The latching zone flips the latch so that the latch goes into or by-passes the latching position. Pulling hose straight out off the reel “flips the latch” so it can go into the latching position. Retracting the hose into the reel keeps the latch “flipped” so that the latch bypasses the latching position.

FREERUN MODE: The hose does not latch in this mode. Hose will automatically retract back into reel. The Hose stopper position may be adjusted to desired length for application (SEE FIGURE 4)

CAUTION!

Do not release the end of the hose

when rewinding as personal injury or damage could result!

Retractable Air & Water Hose Reels

Parts and Technical Service Guide

Carretes retráctiles para mangueras de aire y de agua guía de componentes y servicio técnico

Dévidoirs de tuyau d'air et d'eau rétractable guide de pièces et de service technique

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Model L8305 Model L8305-EU Model L8306 Model L8306-EU Model L8310 Model L8310-EU

Model L8335 Model L8335-EU Model L8346 Model L8347 Model L8349

INS8306-0103

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Up to 15 ft. (4.5 m) from floor. Use standard Replacement Part L8300-W Wall / overhead bracket.

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Positioned up to 5 ft. (1.8 m) high. Use standard Replacement Part L8300-W Wall /Overhead bracket

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Use optional Bench / High Wall mounting bracket model L8300-B

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Mount reel between 10 ft. and 15 ft. high on wall. Use optional Bench / High Wall mounting bracket Model L8300-B

Fig. 1

Male end to source

Female end to reel inlet

Fig. 2

Reel Inlet

Lead-in Hose

Bracket

Rod

Bracket

Page 1

LATCHING - Pull out the desired length of hose. As you are pulling out hose from the reel, listen for a “click”. STOP! Don’t pull any further! If you keep pulling out hose (more than 14”) after hearing the “click”, you will have pulled past the latching zone. Now, allow the hose to go back into the reel (less than 14”) and the latch will drop into the latching position. The reel is now latched!

RETRACTING - Assuming the latch is engaged in the latching position, pull out hose until you hear a “click” (approx. 14”). STOP! Don’t pull any further! If you pull out more than 3 ft. of hose after hearing the “ click”, you will have gone a full drum revolution and back into the latching zone where the reel will once again be latched. Now, allow the hose to retract back into the reel. The hose reel will continue retracting hose until it is fully retracted. If you decide to re-latch the reel while you are still retracting hose, simply listen for a click. STOP! Slowly pull out hose until you hear a second click. STOP! Don’t pull any further. Now, slowly allow the hose back into the reel (less than 14”) and the latch will drop into the latching position. The reel is now latched.

Fig. 4

Fig. 3

Hose Stopper

SEVEN POSITION LOCKING BRACE

LEVELWIND retractable hose reels can swing freely on bracket or can be locked in one of seven positions, allowing for specific mounting requirements.

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1) Remove bracket rod from reel. (SEE FIGURE 5A)

2) Place seven position locking brace over bracket so that bracket rod holes are aligned. Replace bracket rod so that brace, reel & bracket are attached. (SEE FIGURE 5B)

3) Rotate bracket so that it is at desired angle & lock into place with fastener. (SEE FIGURE 5B)

Maintenance Procedures

TENSION ADJUSTMENT:

This reel is preloaded with spring tension that is set at the factory. If the reel becomes completely un-tensioned, please identify your hose reel model number referenced in the Factory Preset Tensioning Table to find out how many turns are needed for proper tensioning. If a heavy air tool is attached to the end of the hose, you may need to add tension to overcome the weight of this tool. DO NOT EXCEED one full turn past the number of turns listed in the Factory Preset Tensioning Chart below.

1) Lay reel on its side. ( SEE FIGURE 7 )

2) Place wrench on hub fitting plate nut. HOLD WRENCH FIRMLY.

3) Unscrew hub. DO NOT REMOVE SIDEPLATE.

4) Turn wrench either ½ turn or no more than one full turn. Turn clock wise to increase tension. Turn counterclockwise to decrease tension.

5) Replace hub plate screws and tighten. Return reel to mounting bracket.

HOSE REPLACEMENT:

To ensure proper performance, please consult the Hose Replacement Kit table for the appropriate part number to order. Call 1(800) 645-8258 to order kit.

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1) Pull entire length of hose out of reel. ( SEE FIGURE 8 )

2) While entire length of hose is out of the reel, place long screw driver ( 3/8” in diameter ) all the way though the the hole located at the back portion of reel. This eliminates any chance for the reel to retract while replacing hose.

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3) Locate inlet sideplate. Remove four fasteners (SEE FIGURE 9 ). While placing fingers on grooves located on the top and bottom of sideplate, depress locking tabs at the same time with thumbs (SEE FIGURE 10). Rotate side plate either way until sideplate unlocks. Remove sideplate.

4) Remove wear plate (SEE FIGURE 11). Unscrew two fasteners on wear ring and remove wear ring (SEE FIGURE 12).

Page 2

Factory Preset Tensioning Table

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L8305 3 L8305-EU 3 L8306 5 L8306-EU 5 L8310 4 L8310-EU 4 L8335 4 L8335-EU 4 L8346 4 L8347 4 L8349 4

Replacement Hose Kits

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RP005005 Replacement Hose Assembly for L8305 RP005005-EU Replacement Hose Assembly for L8305-EU RP005006 Replacement Hose Assembly for L8306 RP005006-EU Replacement Hose Assembly for L8306-EU RP005008 Replacement Hose Assembly for L8310 RP0050058-EU Replacement Hose Assembly for L8310-EU RP005035 Replacement Hose Assembly for L8335 RP005035-EU Replacement Hose Assembly for L8335-EU RP005047 Replacement Hose Assembly for L8347 RP005049 Replacement Hose Assembly for L8349, L8346

TOOLS REQUIRED:

Phillips Screw Driver

¾” Socket Wrench

Fig. 5a

Fig. 5b

Fig. 6

Fig.7

Fig. 8

Fig. 9

Fig. 10

Fig. 11

Fig. 12

Optional Bench/High Wall

Mounting Bracket

(see figure 6)

Hub

Screw

Decrease

Increase

Screw

Screws

Back

Inlet Side Plate

Screws

Front

Wear Plate

Wear Ring

Screws

5) Pull swivel assembly firmly from hose spool ( SEE FIGURE 13 and 14 ).

6) Unscrew Hose Clamp and pull hose off hose barb on swivel. (SEE FIGURE 15)

7) Pull remaining length of hose out reel opening located at the reel front.

8) Take replacement hose through opening located at the front of reel. Thread hose through hose leveling mechanism. (SEE FIGURE 16)

9) Insert hose through the center of the hose spool. Four openings are referenced with the following hose I.D. dimensions located at the center of hose spool: 3/8”, 1/2”,5/8” & 3/4”. Locate the appropriate hose I.D. and pull through that opening. (SEE FIGURE 17) Pull enough hose to allow the hose to connect to appropriate hose barb on swivel.

10)Replace hose onto hose barb, tighten hose clamp onto hose & place swivel into hose spool housing. Make sure that drive tabs for spool located on swivel are accepted by tab receivers in hose spool. (SEE FIGURE 18)

11)Replace wear ring and fasten with wear ring screws. Replace wear plate so that the swivel drive tabs insert into wear plate tab receivers. (SEE FIGURE 19)

12)Replace sideplate so that the plate snaps flush to side of reel. Turn sideplate until locking tabs connect to sideplate.

13)Turn swivel so that fastener holes of swivel and sideplate align. Replace the four sideplate fasteners and tighten.

14)Remove Screw driver.

15)Retract hose back into reel.

SWIVEL SEAL REPLACEMENT

IMPORTANT:

To ensure proper performance, please refer to the Swivel Seal Replacement Kit table to order the correct part number. Call 1(800) 645-8258 to order kit.

1) Repeat steps 1- 6 in the HOSE REPLACEMENT procedure.

2) Place hose onto hose barb of new swivel body. Tighten hose clamp

onto hose & place swivel into hose spool housing. Make sure that drive tabs for spool located on swivel are accepted by tab receivers in hose spool (SEE FIGURE 18).

3) Replace wear ring and fasten with wear ring screws. Replace wear

plate so that the swivel drive tabs insert into wear plate tab receivers. (SEE FIGURE 19)

4) Replace sideplate so that the plate snaps flush to side of reel. Turn

sideplate until locking tabs connect to sideplate.

5) Turn swivel so that fastener holes of swivel and sideplate align.

Replace the four sideplate fasteners and tighten.

6) Remove Screw driver.

7) Retract hose back into reel.

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Page 3

TECHNICAL ASSISTANCE:

Call 800-645-8258 if you have any questions regarding the installation or operation of this reel.

Fig. 13

Fig. 14

Fig. 15

Fig. 16

Fig. 17

Fig. 18

Fig. 19

Troubleshooting

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1a. Pull on hose, push latching switch to FreeRun mode. Retract hose into reel. 1b. Spring is broken. Call service center.

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2a. Spring tension too light? 2b. Replacement hose too heavy?

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3a. Are you releasing hose too quickly? 3b. Broken latching pawl or mode switch?

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4a. Damaged hose? 4b. Loose fittings? 4c. Worn swivel seals?

Swivel Seal Kits

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RP005007-38 Seal Replacement kit for reel model L8305, L8305-EU, L8306

L8306-EU, L8310. L8310-EU RP005007-12 Seal Replacement kit for reel model L8335, L8335-EU RP005007-58 Seal Replacement kit for reel model L8346, L8347 & L8349

Swivel Body

Hose

Hose Spool

Hose

Swivel

Assembly

Hose Leveling

Mechanism

Hose Barb

Hose Clamp

3/8"

5/8"

Drive Tabs

Tab Receivers

Swivel

Drive T abs

Hose Spool

Reel

Opening

Swivel

Wear Plate

Tab Receivers

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510 57th st. Marion, IA 52302 USA Tel (319) 373-7305 (800)645-8258 Fax (319) 373-7309 legacy@legacymfg.com www.legacymfg.com

Optional Bench &

High Wall Mounting

Bracket Model L8300-B

Page 4

TTWWOO YYEEAARR LLIIMMIITTEEDD WWAARRRRAANNTTYY**

LEGACY MANUFACTURING COMPANY ("LEGACY") warrants that this equipment will be free from defects in material and workmanship for a period of two (2) year from the date of purchase, under normal use. LEGACY’S sole obligation under this warranty is limited to replacing or repairing, free of charge, any equipment that proves to be defective under normal conditions and use according to the recommendations of LEGACY. To obtain repair or replacement, the equipment must be shipped to a LEGACY authorized Warranty and Service Center during the warranty period, transportation charges prepaid, with proof of date of purchase. In the event of repair or replacement, the warranty period shall not be extended beyond the original warranty period.

This warranty is extended to the original purchaser only and is not transferable. This warranty does not apply to normal wear items such as packings, seals, tips and filters, or to equipment damaged from accident, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or altered by anyone not authorized by LEGACY to repair and alter equipment. No allowance will be granted for any repairs or alterations made by a purchaser without LEGACY’S prior written consent.

LEGACY WILL BEAR NO OTHER EXPENSE, INCLUDING BUT NOT LIMITED TO LABOR AND MATERIAL COSTS (OTHER THAN THOSE SPECIFIED HEREIN) OF ANY KIND, AND YOUR EXCLUSIVE REMEDY, IN LIEU OF ALL INCIDENTAL, SPECIAL, CONSEQUENTIAL OR ANY OTHER DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES FOR NEGLIGENCE, IS LIMITED TO REPAIR OR REPLACEMENT AS HERETOFORE DESCRIBED. THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED OF ANY KIND REGARDING ANY EQUIPMENT, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE. IN NO CASE SHALL LEGACY BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, STRICT LIABILITY, OR ANY OTHER LEGAL THEORY.

Unless modified in a writing, signed by both parties, this Limited Warranty is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties relating to the subject matter of this Limited Warranty. Any action for breach of warranty must be commenced within twelve (12) months following the end of the warranty period.

* If this equipment contains a hose, the hose is warranted for ninety (90) days only. The remaining portions of this equipment are warranted for two (2) year, as described above. While necessary maintenance or repairs on your Legacy equipment can be performed by any company, we recommend that you use only authorized Legacy service centers. Improper or incorrectly performed maintenance or repair voids this warranty. Contact us at legacy@legacymfg.com or www.legacymfg.com for ordering, installation instructions. or a list of authorized service centers.

Repair Parts

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1 L8300-W Bracket for wall or overhead ceiling mounting 1a L8300-B Bracket for high wall, bench or floor mounting 2 RP005000BK Outer Top Case w/Trim Ring Black 3 RP005002BK Swivel Plate Side Assembly Black 4 RP005007-38 Swivel Body Assembly 3/8" hose 4 RP005007-12 Swivel Body Assembly 1/2" hose 4 RP005007-58 Swivel Body Assembly 5/8" hose 5 RP005015 Drum Assembly for 50' hose 5 RP005016 Drum Assembly for 75' hose 6 RP005010-14 Layering Device Assembly for Model L8335

L8335-EU, L8346, L8347 & L8349

6 RP005010-20 Layering Device Assembly for Model L8305

L8305-EU, L8306, L8306-EU, L8310, L8310-EU

7 RP005012-137 Drive Belt for Model L8335, L8335-EU

L8346, L8347 & L8349

7 RP005012-140 Drive Belt for Model L8305, L8305-EU, L8306,

L8306-EU, L8310, L8310-EU 8 RP005004BK Latch Plate Side Assembly Black 9 RP005003 Tension Cover 10 RP005001BK Outer Bottom Case Black 11 RP005011 Hose Stopper

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