LEESON FHP Series Chassis Mount Variable Speed Drives User Manual

175318 175318PCM 175319 175319PCM 175320 175321PCM 175321 175321PCM 175310 175310PCM 175322 175322PCM 175323 175323PCM 175311 175311PCM
USER’S MANUAL
Variable-frequency drives for 3-phase
and single-phase AC motors
LIMITED WARRANTY
A. Warranty - LEESON Electric warrants that its products will be free from defects in material and workmanship for a period of one (1) year from the date of shipment thereof. Within the warranty period, LEESON will repair or replace such products that are returned to LEESON or to the nearest Branch Office, with shipping charges prepaid. At our option, all return shipments are F.O.B. LEESON or its Branch Office. This warranty shall not apply to any product that has been subject to misuse, negligence, or accident; or misapplied; or repaired by unauthorized persons; or improperly installed. LEESON is not responsible for removal, installation, or any other incidental expenses incurred in shipping the product to or from the repair point.
B. Disclaimer - The provisions of Paragraph A are LEESON’s sole obligation and exclude all other warranties of MERCHANTABILITY or use, express or implied. LEESON further disclaims any responsibility whatsoever to the customer or any other persons for injury to person or damage or loss of property of value caused by any product that has been subject to misuse, negligence, or accident, or misapplied or modified by unauthorized persons or improperly installed.
C. Limitations of Liability - In the event of any claim or breach of any of LEESON’s obligations, whether expressed or implied, and particularly of any claim of a breach of warranty claimed in Paragraph A, or of any other warranties, express, or implied, or claim of liability that might, despite Paragraph B, be decided against us by any lawful authority, LEESON shall under no circumstances be liable for any consequential damages, losses, or expense arising in connection with the use of, or inability to use, LEESON’s product for any purpose whatsoever. An adjustment made to the warranty does not void the warranty, nor does it imply an extension of the original one (1) year warranty period. Product serviced and/or parts replaced by a no-charge basis during the warranty period carry the unexpired portion of the original warranty only.
If for any reason any of the forgoing provisions shall be ineffective, LEESON’s liability for damages arising out of its manufacture or sale if equipment, or use thereof, whether such liability is based on warranty, contract, negligence, strict liability in tort, or otherwise, shall not in any event exceed the full purchase of such equipment.
Any action against LEESON based upon any liability or obligation arising hereunder or under any law applicable to the sale of equipment or the use thereof must be commenced within one year after the cause of such action arises.
i
Safety Warnings
This symbol denotes an important safety tip or
warning. Please read these instructions carefully before performing any of the procedures contained in this manual.
DO NOT INSTALL, REMOVE, OR REWIRE THIS
EQUIPMENT WITH POWER APPLIED. Have a qualified electrical technician install, adjust and service this equipment. Follow the National Electrical Code and all other applicable electrical and safety codes, including the provisions of the Occupational Safety and Health Act (OSHA), when installing equipment.
Reduce the chance of an electrical fire, shock, or
explosion by using proper grounding, over-current protection, thermal protection, and enclosure. Follow sound maintenance procedures.
It is possible for a drive to run at full speed as a result of a component failure. LEESON strongly recommends the
installation of a master switch in the main power input to stop the drive in an emergency.
Circuit potentials are at 115 VAC or 230 VAC above earth ground. Avoid direct contact with the printed circuit board or with circuit elements to prevent the risk of serious injury or fatality. Use a non-metallic screwdiver for adjusting the calibration trimpots. Use approved personal protective equipment and insulated tools if working on this drive with power applied.
SHOCKAVOID
OID
ON
TI
ii
The LEESON FHP Series are solid-state, variable­frequency AC motor drives. The FHP utilizes a 115 or 230 VAC, 50/60 Hz, single-phase input, and is factory calibrated for an output of 0 to 60 Hz. They will operate any 1 HP or smaller, 115 or 208/230-volt, three-phase-AC-induction, single-phase permanent split capacitor motor (see page v) and can be user calibrated for 0 through 120 Hz output.
Although FHP inverters can operate over their full speed range, most motors will operate with constant torque over a 10:1 speed range, 6 Hz to 60 Hz, and constant horsepower above 60 Hz. (Inverter-duty motors may operate satisfactorily over a 20:1 speed range.) Some motors can be satisfactorily operated at speeds as low as 50 rpm (speed range 50:1). Below 50 rpm, some motors may show signs of “stepping” or “cogging”, and may run warmer.
*Although the FHP will allow a minimum of 0 Hz, the actual minimum
frequency is dependent on motor type and load. The motor may need to be derated for low-frequency (30 Hz and lower) operation. Please consult the motor manufacturer.
General Information
iiiGeneral Information
Many 3-phase inverter manufacturers claim that they can run single-phase motors effectively. This is normally accomplished by wiring only 2 phases; however, this method may cause instabilities due to the lack of feedback from one of the motor connections. Furthermore, motor torque will be reduced considerably because the phases are 120° apart. Although the FHPuses this method of connection, its fundamental design enables it to operate efficiently under these conditions.
The FHP series features solid-state reversing with adjustable acceleration and deceleration. The FHP may also interface with motor thermal protection through the enable circuit.
iv General Information
Q
501
501
1
2
5 30
S1
S3 1
D
5
GE
JMP
02 INPUT
TYPE
T
01
O
GE
Figure 1. FHP Series Features & Benefits
FHP SERIES FEATURES & BENEFITS
• SOLID-STATE CIRCUITRY
• SOLID-STATE REVERSING
• ADJUSTABLE CARRIER FREQUENCY (4 kHz - 16 kHz)
• MULTIPLE MOTOR OPERATION
• THREE-PHASE AND SINGLE-PHASE MOTOR CONTROL
LED INDICATORS
POWER
(green)
FAULT
(red)
TORQUE
(yellow)
TB
ACCEPTS A 0 - 5 VDC,
0 - 10 VDC, or 4 - 20 mA
NON-ISOLATED SIGNAL
OPTIONAL ISOLATION BOARD
TH
T
01:INPUT RAN
E2E
1-2:V
5
:
LTA
B5
DOUBLES THE OUTPUT
VOLTAGE TO THE AC MOTOR
WHEN 115 IS APPLIED
DOUBLER VERSIONS
L
ADJUSTABLE CALIBRATION
TRIMPOTS
DECEL
V2 1
ACCEL
MAX
V
L
BOOST
TQ LIMIT
optional
ZERO SET
on isolation board
v
In addition to standard 3-phase induction motors, the following motor types may be used with FHP Series drives:
• Permanent split capacitor (PSC)
• Shaded pole
• AC synchronous
Warning
Caution should be taken when operating fan-cooled motors at low speeds because their fans may not move sufficient air to properly cool the motor. LEESON recommends “inverter-duty” motors when the speed range is beyond 10:1.
The following motor types MAY NOT be used:
• Split phase
• Capacitor start
• Repulsion induction
• Series Universal AC/DC
• Any motor with starting switch (centrifugal or relay) and/or separate starting winding.
Important Information
vi
Contents
Safety Warnings i General Information ii Important Information v Specifications 1 Dimensions 2 Installation 10
175324 Process Control Module (PCM) Mounting . . . . . . . . . . . . . . . . . . . . . .10
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Shielding guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Speed adjust potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Power and fuse connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Motor connections (all FHP-series controls) . . . . . . . . . . . . . . . . . . . . . . . .27
Speed Adjust Potentiometer Connections . . . . . . . . . . . . . . . . . . . . . . . . . .31
Voltage Follower Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Signal and Optional Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Voltage or Current Follower (PCM models) . . . . . . . . . . . . . . . . . . . . . . . . .35
Operation 37
Voltage Doubler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
To reverse motor direction: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Starting and stopping methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
To coast the motor to a stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Thermal protection of the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Line starting and line stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
viiContents
Calibration 44
Calibration Procedure Setup for 60 Hz Motors: . . . . . . . . . . . . . . . . . . . . . . . .46
MAXIMUM SPEED (MAX SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
TORQUE LIMIT (TQ LIMIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
ACCELERATION (ACCEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
DECELERATION (DECEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
BOOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Calibration Procedure Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Application Notes 51
Independent adjustable speeds with DIR switch . . . . . . . . . . . . . . . . . . . . . . .51
RUN/JOG switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Single speed potentiometer control of multiple motors . . . . . . . . . . . . . . . . . . .53
Quick Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Troubleshooting 55
Before troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
POWER LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
FAULT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
TQ LIMIT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Optional C510 Capacitor Kit (p/n: 175325) . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Tables
Table 1. Line Fusing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Table 2. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
viii
Illustrations
Figure 1. FHP Series Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Figure 2. 175318, 175320, & 175321 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Figure 3. 175322 and 175323 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Figure 4. 175318PCM, 175320PCM and 175321PCM Dimensions . . . . . . . . . . . . . . . . . . . . . . .4
Figure 5. 175322PCM and 175323PCM Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 6. 175319 & 175310 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Figure 7. 175311 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 8. 175319PCM and 175310PCM Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 9. 175311PCM Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 10. FHP Series Drive with PCM adder board & PCM adder kit . . . . . . . . . . . . . . . . . . . .11
Figure 11. Speed Adjust Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 12. AC Line and Fuse Connections for
Single Voltage FHP Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 13. AC Line and Fuse Connections for
Doubler FHP Series Drives (Voltage Doubler Mode) . . . . . . . . . . . . . . . . . . . . . . . . .25
Figure 14. AC Line and Fuse Connections for
Doubler FHP Series Drives (Not in Voltage Doubler Mode) . . . . . . . . . . . . . . . . . . .26
Figure 15. Motor Connections for Single-Phase Operation
(Motor With Pre-Wired Capacitor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 16. Motor Connections for Single-Phase Operation
(Configured for use with DIRECTION switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 17. Motor Connections for Three-Phase Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 18. Speed Adjust Potentiometer Connections to TB501 . . . . . . . . . . . . . . . . . . . . . . . . .31
Figure 19. Voltage Follower connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 20. Enable / Disable Switch connections to TB501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 21. Signal and Optional Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 22. PCM jumper locations and terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Figure 23. Thermal Overload Switch with Optional
Enable / Disable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Figure 24. FHP Series Calibration Trimpot Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Figure 25. Independent Adjustable Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Figure 26. RUN/JOG Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 27. Single Speed Potentiometer Control of Multiple Motors . . . . . . . . . . . . . . . . . . . . . .53
Figure 28. FHP Quick Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Figure 29. FHP Series diagnostic LED locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Figure 30. Carrier frequency capacitor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
1
Specifications
1-Phase 1 or 3-Phase Max Continuous AC
Input Output Max Output Amps
Drive (VAC) (VAC) HP Current (AC) In 175318 230 230 ¼ 1.2 3 175319 *115 / 230 230 ¼ 1.2 7 / 3 175320 115 115 ¼ 2.4 7 175321 230 230 ½ 2.4 7 175310 *115 / 230 230 ½ 2.4 10 / 7 175322 115 115 ½ 4.0
10
175323 230 230 1 4.0
10
175311 *115 / 230 230 1 4.0
15 / 10
* Connect only 115 VAC line input to the 115 VAC terminals. Application of 230 VAC line input when set for 115
VAC will result in severe damage to the motor and drive, and possible explosion and injury.
† Derate current by 2% per degree if the operating temperature is above 40°C. Under no circumstances may the
ambient temperature exceed 55° C.
AC Voltage Input Range
175320 & 175322 115 VAC ± 10%, 50/60 Hz single phase 175318, 175321, & 175323 230 VAC ± 10%, 50/60 Hz single phase
175319, 175310, & 175311 115/230 VAC ± 10%, 50/60 Hz single phase Standard Carrier Frequency 16 KHz Output Frequency Range 0 – 120 Hz Adjustable Maximum Output Frequency Range 30 – 120 Hz Acceleration Time Range 1 – 12 seconds Deceleration Time Range 1 – 12 seconds Analog Input Voltage Range (signal must be isolated; S1 [-] toS2 [+]) 0 – 5VDC** Input Impedance, S1 to S2 ~ 100K ohms Vibration 0.5G max (20 – 50 Hz)
0.1G max (> 50 Hz)
Weight 1.2 lb Ambient Operating Temperature Range 10° – 40° C
** An isolation board option that allows for a non-isolated 0 - 5 VDC, 0 - 10 VDC, or 4 - 20 mA input signal is
available (-PCM option). The option board is installed directly above the main board, maintaining the same footprint and dimensions. Call the factory for more information regarding the -PCM option.
2
Figure 2. 175318, 175320, & 175321 Dimensions
Dimensions
C502
501 02J503
O
R
U
T
Q
T
OOST
Q
ACCEL
C
L
501
C
C
[
] [
]
]
[
] [
]
]
]
0
3.80 [97
4.30 [109
J5
A
A
L
WE
LIMI
FA
P
T
B
T E DE
TB
I
MP
1
TOTAL HEIGHT (H)
(TOP OF CAP TO BOTTOM OF CHASSIS)
25
0.97
69
175318 2.03 [51.6]
175320 2.68 [68.1]
175321 2.48 [ 63.0]
2.72
3.70 [94
54
24
2.12 .96
E2 E1 S3S2S1 D
ALL DIMENSIONS IN
INCHES [MILLIMETERS]
3Dimensions
Figure 3. 175322 and 175323 Dimensions
0 02503
O
R OOST
C
L
C
C
[
112
] [
] [
] [
] [
] ]
[
]
4.40
B
E DE
3.00 [72
18 .7
J5
A
A
160 .30
175 .90
WE P
1
ALL DIMENSIONS IN INCHES [MILLIMETERS]
1.00 [25]
E2 E1 S1 S2 S3 D
93.5
3.68
3 .13
4 Dimensions
Figure 4. 175318PCM, 175320PCM
and 175321PCM Dimensions
J 02
03
T
T
Q
501
C
]
]
S1
S2 1
D
3
2
1
J
GE C
C
3 20 A
J
02
E
1
C
T
O
GE
]
]
]
]
]
TB
MP501:INPUT RAN
2:0-10VD
1:0-5VD
:4­M
E
4.30 [109
3.80 [97
T
TQ LIMI
FAUL
MP5
2-3:
1-2:V
:INPUT TYP
URREN
LTA
TB50
J5
ACA
5
3.70 [94
2.72 [69
.97 [25
E2 E1 S3S2S1 D
2.12 [54
0.96 [24
TOTAL HEIGHT (H)
(TOP OF CAP TO
175318PCM
175320PCM 175321PCM
BOTTOM OF CHASSIS)
2.03 [51.6]
2.68 [68.1]
2.48 [63.0]
ALL DIMENSIONS IN
INCHES [MILLIMETERS]
5Dimensions
Figure 5. 175322PCM and 175323PCM Dimensions
02
J 03
R
T
L
501
C
S2
S 2
1
D
3
2
1
GE C
3 20 A
02
E
01
3 C
T
O
GE
]
]
]
]
]
]
]
]
TB
DECE
FAUL
JMP501:INPUT RAN
JMP5
2-
1-2:V
POWE
:
:INPUT TYP
1:0-5VD
URREN
:4­M
E
LTA
TB5
E
3
5
ACA
J5
4.40 [112
3.00 [72
.70 [18
6.30 [160
6.90 [175
E2 E1 S1 S2 S3 D
ALL DIMENSIONS IN
INCHES [MILLIMETERS]
3.68 [93.5
1.00 [25
.12 [3
Dimensions6
Figure 6. 175319 & 175310 Dimensions
C502
501 501
[
] [
] [
] [
]
501
1
2
115V230V
Q
Q
L
0
109
4.30
97
3.80
L
L
TH
T
T
E
TB
I
2.56 [65.0]
3.02 [76.7]
MP
1
TOTAL HEIGHT
(TOP OF CAP TO BOTTOM OF CHASSIS)
175319
175310
54
24
2.12
0.96
E2 E1 S3S2S1 D
ALL DIMENSIONS IN
INCHES [MILLIMETERS]
7Dimensions
Figure 7. 175311 Dimensions
C502
Q
501
501
1
2
230V
[
] [
112
] [
] [
] [
]
] ]
[
]
0
4.40
72
3.00
0.70 [18
L
TH
T
TB
L
160
175
I
1
6.30
6.90
ALL DIMENSIONS IN INCHES [MILLIMETERS]
25
1.00
E2 E1 S1 S2 S3 D
113
4.45
0.13 [3
8 Dimensions
Figure 8. 175319PCM and 175310PCM Dimensions
Q
L
L
]
]
501
1
2
5
J
02
S1
S2
S3 1
D
3
2
GE C
C
3 20 A
02
E
01
C
T
O
GE
4.30 [109
3.80 [97
DECE
ACCE
JMP501:INPUT RAN
2:0-10VD
1:0-5VD
:4­M
MP5
E2E
TH
T
JMP5
2-3:
1-2:V
:INPUT TYP
URREN
LTA
TB5
L
V 11
L
E2 E1 S1 S2 S3 D
TOTAL HEIGHT
(TOP OF CAP TO
BOTTOM OF CHASSIS)
175319PCM 2.56 [65.0] 175310PCM 3.02 [76.7]
ALL DIMENSIONS IN INCHES [MILLIMETERS]
9Dimensions
Figure 9. 175311PCM Dimensions
501
1
2
30
3
2
1
02
E
C
T
O
GE
]
]
]
]
6.30 [160
]
TH
L
3.00 [76
JMP5
2-3:
1-2:V
:INPUT TYP
URREN
LTA
V 2
L
0.70 [18
.90 [175
ALL DIMENSIONS IN
INCHES [MILLIMETERS]
E2 E1 S1 S2 S3 D
4.45 [113
10
The FHP Series PCM Adder Board accepts a 0 - 5 VDC, 0 - 10 VDC, or 4-20 mA signal and outputs an isolated 0-5 VDC signal without requiring additional panel space. It mounts directly over the main ACboard (bottom board) thus maintaining the same footprint. Step-by-step information for mounting the PCM Adder Board to a FHP Series drive is shown on pages 12 - 14.
Figure 10 (page 11) shows a FHP Series drive with the PCM adder board installed on the unit and the parts supplied in the PCM adder kit.
175324 Process Control Module (PCM) Mounting
Installation
11
N
)
6"
)
ON
)
R
)
CB
)
)
S1
S2
S3 1
D
C
3
20M
02
E
01
C
T
O
GE
MAIN AC BOARD
501
501
1
2
D
02
E
C
T
O
GE
Figure 10. FHP Series Drive with PCM adder board & PCM adder kit
Installation
(BOTTOM BOARD)
PCM ADDER
BOARD
TB
JMP5
2-3:
1-2:V
:INPUT TYP
URREN
LTA
PARTS SUPPLIED IN THIS KIT
TH
V
L
L
-PI
HEADER (1
1:0-5VDC2:0-10VD
:4-
E
PCM ADDER
OARD (1
JMP5
2-3:
1-2:V
:INPUT TYP
URREN
LTA
TB5
HOULDE ASHER (1
P
TANDOFF (2)JUMPER (1
.578" NYL
PACER (1
-32 x 1 5/1
PHILLIPS SCREW (1
Required Tools: Phillips Screwdriver
12 Installation
0
501
1
2
5
C502
501
501
1
2
5
Q
L
S T E P # 1
USING A PHILLIPS
SCREWDRIVER REMOVE
SCREW AND PLASTIC CAP
FROM BOTTOM BOARD
AND DISCARD.
S T E P # 2
PLACE THE JUMPER
(NOTCH SIDE UP)
ON JMP501 OF THE
BOTTOM BOARD.
TB
1
NOTE:
DO NOT REMOVE THE
SHOULDER WASHER
FROM THE BOTTOM BOARD.
TB
ECE
I
L
V 1
V
L
TH
T
L
V 1
V
L
13Installation
501
1
2
5
Q
C502
501
501
1
2
5 30
Q
JMP
02 INPUT
TYPE
O
GE
2 0 10VDC
3 4 20MA
02
E
O
GE
W
0 0
S T E P # 3
S T E P # 4
SNAP THE
SHORT
SIDE OF THE
6-PIN HEADER
INTO J501 LOCATED ON THE BOTTOM
BOARD
S T E P # 5
INSERT THE SHOULDER
WASHER (included with the kit) THROUGH THE
TOP SIDE OF THE PCM
ADDER BOARD.
INSTALL TWO
(2) PLASTIC
STANDOFFS
ONTO BOTTOM
BOARD
J501
TB
SIDE VIEW
TH
T
1
TH
T
2
I
1
L
V 1
V
L
L
V2 1
V
L
IE
JMP5
:
5
1-2:V
:
LTA
:
-
­1-2:V
:INPUT TYP
LTA
SIDE VIEW
S T E P # 6
ATTACH THE 0.578"
SPACER TO THE BOTTOM
SIDE OF THE SHOULDER
WASHER AS SHOWN.
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