Leeson 174609, 174611, 174610, 174607, 174612 Installation And Operation Manual

ELECTRIC MOTORS, GEARMOTORS AND DRIVES

Installation and Operation Manual

ADJUSTABLE SPEED AC MOTOR CONTROL

SPEEDMASTER

Flux Vector

1

1 Safety information ................................................................3

2 Technical data ......................................................................5

2.1 Standards and application conditions ......................................................5

2.2 Ratings ......................................................................................................

6

3 Installation ............................................................................8

3.1 Dimensions and mounting ........................................................................8

3.2 Electrical installation .................................................................................

9

3.2.1 Power Connections ...................................................................................

9

3.2.2 Fuses/cable cross-sections ....................................................................

11

3.2.3 Control terminals .....................................................................................

12

4 Commissioning ..................................................................13

4.1 Local Keypad & Display .........................................................................13

4.2 Drive Displays and Modes of Operation .................................................

14

4.3 Parameter setting ....................................................................................

14

4.4 Electronic programming module (EPM) .................................................

14

4.5 Parameter menu .....................................................................................

15

4.5.1 Basic Setup Parameters .........................................................................

15

4.5.2 I/O Setup Parameters .............................................................................

18

4.5.3 Advanced Setup Parameters ..................................................................

22

4.5.4 PID Parameters .......................................................................................

25

4.5.5 Vector Parameters ..................................................................................

27

4.5.6 Network Parameters ...............................................................................

29

4.5.7 Diagnostic Parameters ...........................................................................

29

5 Troubleshooting and Diagnostics ....................................31

5.1 Status/Warning Messages ......................................................................31

5.2 Drive Configuration Messages ...............................................................

32

5.3 Fault Messages .......................................................................................

33

Contents

This documentation applies to the SM2 Vector frequency inverter, and contains important technical
data and describes installation, operation, and commissioning.

These instructions are only valid for SM2 Vector frequency inverters with software rev 20
(see drive nameplate).

Please read the instructions before commissioning.

CA

B D

Type:

174621.00

Id-No: 00000000

INPUT:

3~ (3/PE)
400/480 V

2.9/2.5 A
50-60 HZ

OUTPUT:

3~ (3/PE)
0 - 400/460 V

2.4/2.1 A

0.75 KW/1HP
0 - 500 HZ

For detailed information

refer to instruction

Manual: SV06

Made in USA

Inverter

SM 2 Ve c to r

V0115

• 1 SM2 Vector inverter
LEESON does

.

LEESON representative.

2

About these instructions

A

Certifications

C

Input Ratings

B

Type

D

Output Ratings

Scope of delivery Important

with EPM installed
(see Section 4.4)

• 1 Operating Instructions

After receipt of the delivery, check immediately whether the items
delivered match the accompanying papers.
not accept any liability for deficiencies claimed subsequently.

Claim

• visible transport damage immediately to the forwarder.

• visible deficiencies / incompleteness immediately to your

1 Safety information

General

Some parts of LEESON controllers can be electrically live and some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or

operation creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must

be carried out by qualified, skilled personnel who are familiar with the installation, assembly,
commissioning, and operation of variable frequency drives and the application for which it is being
used.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport, handling, installation or maintenance.

Do not touch any electronic components or contacts. This drive contains electrostatically sensitive
components, which can easily be damaged by inappropriate handling. Static control precautions
must be adhered to during installation, testing, servicing and repairing of this drive and associated
options. Component damage may result if proper procedures are not followed.

This drive has been tested by Underwriters Laboratory (UL) and is an approved component in
compliance with UL508 Safety Standard.

This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided in this and
other LEESON documentation.

The SM2 Vector drive is considered a component for integration into a machine or process. It is
neither a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of the end
user to ensure that the machine meets the applicable standards.

Electrical connection

When working on live drive controllers, applicable national safety regulations must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g.

cable cross-sections, fuses, protective earth [PE] connection). While this document does make
recommendations in regards to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding,
grounding, filters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit
values demanded by EMC legislation.

Application

The drive must not be used as a safety device for machines where there is a risk of personal injury
or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits,
etc must be made by other devices to ensure operation under all conditions.

The drive does feature many protection devices which are aimed at protecting the drive and the
driven equipment by generating a fault and shutting the drive and motor down by removing power.
Mains power variances can also result in shutdown of the drive. When the fault condition disappears
or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user
and/or OEM and/or integrator to ensure that the drive is configured for safe operation.

3

Safety information

4

Safety information

All safety information given in these Operating Instructions have the same layout:

Signal Word! (characterizes the severity of the danger)

Note (describes the danger and informs on how to proceed)

Icon

Signal Words

Warning of
hazardous electrical
voltage

DANGER!

Warns of impending danger.

Consequences if disregarded:
Death or severe injuries.

Warning of a
general danger

WARNING!

Warns of potential, very hazardous situations.

Consequences if disregarded:
Death or severe injuries.

Warning of damage
to equipment

STOP!

Warns of potential damage to material and
equipment.

Consequences if disregarded:
Damage to the controller/drive or its
environment.

Information

Note

Designates a general, useful note.

If you observe it, handling the controller/drive
system is made easier.

Note for UL approved system with integrated controllers: UL warnings are notes which

apply to UL systems. The documentation contains special information about UL.

Warnings!

• Suitable for use on a circuit capable of delivering not more than 200,000 rms
symmetrical amperes, at the maximum voltage rating marked on the drive.

• Use minimum 75 °C copper wire only.

• Shall be installed in a pollution degree 2 macro-environment.

Operation

Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention of
accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.

• Please close all protective covers and doors prior to and during operation.

• Do not cycle input power to the controller more than once every two minutes.

5

Technical data

2 Technical data

2.1 Standards and application conditions

Conformity

CE Low Voltage Directive (73/23/EEC)

Approvals

UL 508C Underwriters Laboratories - Power Conversion Equipment

Input voltage phase imbalance

< 2%

Humidity

< 95% non-condensing

Temperature range

Transport -25 … +70°C

Storage -20 … +70°C

Operation -10 … +55°C (with 2.5%/°C current derating above +40°C)

Installation height

0 … 4000m a.m.s.l.

(with 5%/1000 m current derating above 1000m a.m.s.l.)

Vibration resistance

acceleration resistant up to 1.0g

Earth leakage current

> 3.5 mA to PE

Enclosure

IP 21 / IP 31 / NEMA 1

Protection measures against

short circuit, earth fault, phase loss, over voltage, under voltage, motor
stalling, over temperature, motor overload

174603

174604

174605

174606

174607

174608

174609

174610

174611

174612

174613

174614

174615

174616

174617

6

Technical data

2.2 Ratings

120VAC Doubler / 240VAC Models

Type Power

[Hp/kW]

Mains Output Current

Watts

Loss

Voltage

(1)

I

in

(120V) Iin (240V) I

n

CLim

max

(2)

0.33 / 0.25

120 V Single-phase (1/N/PE)

(90 … 132 V)

OR

240 V Single-phase (2/PE)

(170 … 264 V)

6.8 3.4 1.7 200 24

0.5 / 0.37 9.2 4.6 2.4 200 32

1 / 0.75 16.6 8.3 4.2 200 52

240VAC Models

Type Power

[Hp/kW]

Mains Output Current

Watts

Loss

Voltage

(1)

I

in

1~ (2/PE) Iin 3~ (3/PE) I

n

CLim

max

(2)

0.33 / 0.25

240 V Single Phase (2/PE)

3.4 - 1.7 200 20

0.5 / 0.37

240 V Single-phase (2/PE)

OR

240 V Three-phase (3/PE)

(170 … 264 V)

5.1 2.9 2.4 200 27

1 / 0.75 8.8 5.0 4.2 200 41

1.5 / 1.1 12.0 6.9 6.0 200 64

2 / 1.5 13.3 8.1 7.0 200 75

3 / 2.2 17.1 10.8 9.6 200 103

1.5 / 1.1

240 V Three-phase (3/PE)

(170 V … 264 V)

- 6.9 6.0 200 64

2 / 1.5 - 8.1 7.0 200 75

3 / 2.2 - 10.8 9.6 200 103

5 / 4.0 - 18.6 16.5 200 154

7.5 / 5.5 - 26 23 200 225

10 / 7.5 - 33 29 200 274

(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLim

max

is the maximum setting for P171.

174620

174621

174622

174623

174624

174625

174626

174627

174631

174632

174633

174634

174635

174636

The SM2 Vector Series drive is designed to operate at the Nominal Output Current (In)
shown in the Ratings tables for most standard applications and industrial environments.
The drive output current or operating temperature may need to be limited as described

below:

For combinations of the above, please consult LEESON applications support for proper
derating.

7

Technical data

480VAC Models

Type Power

[Hp/kW]

Mains Output Current

Watts

Loss

Voltage

(1)

I

in

I

n

CLim

max

(2)

400V 480V 400V 480V 400V 480V

0.5 / 0.37

400 V Three-phase (3/PE)

(340 … 440 V)

OR

480 V Three-phase (3/PE)

(340 … 528 V)

1.7 1.5 1.3 1.1 175 200 23

1 / 0.75 2.9 2.5 2.4 2.1 175 200 37

1.5 / 1.1 4.2 3.6 3.5 3.0 175 200 48

2 / 1.5 4.7 4.1 4.0 3.5 175 200 57

3 / 2.2 6.1 5.4 5.5 4.8 175 200 87

5 / 4.0 10.6 9.3 9.4 8.2 175 200 128

7.5 / 5.5 14.2 12.4 12.6 11.0 175 200 178

10 / 7.5 18.1 15.8 16.1 14.0 175 200 208

600VAC Models

Type Power

[Hp/kW]

Mains Output Current

Watts

Loss

Voltage

(1)

I

in

I

n

CLim

max

(2)

1 / 0.75

600 V Three-phase (3/PE)

(425 … 660 V)

2.0 1.7 200

37

2 / 1.5 3.2 2.7 200 51

3 / 2.2 4.4 3.9 200 68

5 / 4.0 6.8 6.1 200 101

7.5 / 5.5 10.2 9 200 148

10 / 7.5 12.4 11 200 172

(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLim

max

is the maximum setting for P171.

For 480VAC models, the CLim

max

value in the 480V column of the table is used when P107 is set to 1.

The CLim

max

value in the 400V column is used when P107 is set to 0.

STOP!

Drive Derating

• For installations above 1000m a.m.s.l., derate I

n

by 5% per 1000m, do not exceed

4000m a.m.s.l.

• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

• Carrier Frequency (P166):

- If P166=2 (8 kHz), derate In to 92% of drive rating or do not exceed 33°C ambient

- If P166=3 (10 kHz), derate I

n

to 84% of drive rating or do not exceed 27°C ambient

174603 - 174608,
174620 - 174621,

174631

174609 - 174614,
174622 - 174624,

174632 - 174633

174615, 174625,

174634

174616 - 174617,
174626 - 174627,

174635 - 174636

Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact LEESON for more information.

8

Installation

3 Installation

3.1 Dimensions and mounting

b1

a1

a

b

c

b2

4 X #10

18 lb-in

4 X M5

20 Nm

( )

s1 s1

s2

s2

V0102

Type

a

in (mm)

a1

in (mm)b in (mm)

b1

in (mm)

b2

in (mm)c in (mm)

s1

in (mm)

s2

in (mm)m lb (kg)

3.90
(99)

3.10
(79)

7.50

(190)

7.00

(178)

0.25
(6)

4.35

(110)

0.6

(15)

2.0

(50)

2.0

(0.9)

3.90
(99)

3.10
(79)

7.50

(190)

7.00

(178)

0.25
(6)

5.45

(138)

0.6

(15)

2.0

(50)

2.8

(1.3)

3.90
(99)

3.10
(79)

7.50

(190)

7.00

(178)

0.25
(6)

5.80

(147)

0.6

(15)

2.0

(50)

3.2

(1.5)

5.12

(130)

4.25

(108)

9.83

(250)

9.30

(236)

0.25
(6)

6.25

(159)

0.6

(15)

2.0

(50)

6.0

(2.0)

Warning!

174603
174604
174605

174603
174604
174605

174603
174604
174605

174607
174608
174609
174610
174611

(2/PE AC)

174607
174608
174609
174610
174611

(1/N/PE AC)

174606

(2/PE AC)

174606

(1/N/PE AC)

9

Installation

3.2 Electrical installation

3.2.1 Power Connections

DANGER!

Hazard of electrical shock! Circuit potentials are up to 600 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait at least
three minutes before servicing the drive.

STOP!

• Verify mains voltage before connecting to drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.

• Do not cycle mains power more than once every two minutes. Damage to the drive
will result.

3.2.1.1 Mains connection to 120VAC Single-Phase Supply

PE L1 L2 N

PE L1 N

3.2.1.2 Mains connection to 240VAC Single-Phase Supply

PE L1 L2 N

PE L1 L2

PE L1 L2 N

PE L1 N

PE L1 L2 L3

PE L1 L2

PE L1 L2 L3

PE L1 N

PE L1 L2

PE L1 L2

PE L1 L2

PE L1 N

All
three-phase
models

(3/PE AC)

10

Installation

3.2.1.3 Mains connection to Three-Phase Supply

PE L1 L2 L3

PE L1 L2 L3

3.2.1.4 Motor Connection

U/T1 V/T2 W/T3 PE

PES

PES

M

3~

PE

PES

PES

PES

PE

PES = Protective Earth Shielding

Mains and Motor Terminations

12 lb-in (1.3 Nm)

0.25 in (6mm)

WARNING!

Leakage current may exceed 3.5 mA AC. Minimum size of the protective earth
conductor shall comply with local safety regulations for high leakage current equipment.

174603

174604

174605

174603, 174604,
174605, 174607

174605, 174608

174609

174610

174611

174607, 174608

174609, 174610,
174612, 174613

174611, 174614

174615

174616

174617

174620 to 174624

174625

174626

174627

174631, 174632, 174633

174634

174635

174636

11

Installation

3.2.2 Fuses/cable cross-sections

Note

Observe local regulations.
Local codes may supersede these recommendations

Type

Recommendations

Fuse

Miniature

circuit

breaker

(1)

Fuse

(2)

or

Breaker

(3)

(N. America)

Input Power Wiring

(L1, L2, L3, PE)

[mm²] [AWG]

120V

1~

(1/N/PE)

M10 A C10 A 10 A 1.5 14

M16 A C16 A 15 A 2.5 14

M25 A C25 A 25 A 4 10

240V

1~

(2/PE)

M10 A C10 A 10 A 1.5 14

M16 A C16 A 15 A 2.5 14

M20 A C20 A 20 A 2.5 12

M25 A C25 A 25 A 2.5 12

M32 A C32A 32 A 4 10

240V

3~

(3/PE)

M10 A C10 A 10 A 1.5 14

M12 A C12 A 12 A 1.5 14

M20 A C20 A 20 A 2.5 12

M32 A C32 A 32 A 4.0 10

M35 A C35 A 35 A 6.0 8

M45 A C45 A 45 A 10 8

400V

or 480V

3~(3/PE)

M10 A C10 A 10 A 1.5 14

M16 A C16 A 20 A 2.5 14

M20 A C20 A 20 A 2.5 14

M25 A C25 A 25 A 4.0 10

600V

3~(3/PE)

M10 A C10 A 10 A 1.5 14

M12 A C12 A 12 A 1.5 14

M16 A C16 A 15 A 2.5 14

M20 A C20 A 20 A 2.5 12

(1) Installations with high fault current due to large supply mains may require a type D circuit breaker.
(2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent.

(3) Thermomagnetic type breakers preferred.

Observe the following when using Ground Fault Circuit Interrupters (GFCIs):

• Installation of GFCI only between supplying mains and controller.

• The GFCI can be activated by:

- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)

- connecting several controllers to the mains at the same time

- RFI filters