LeeBoy 8616B Operation, Service And Parts Manual
Operations, Service, and Parts Manual
LeeBoy Model 8616B Conveyor Paver
Manual No. 1013539-01
This manual applies
to machines beginning
with Serial Number
101158
Thumb Index
Safety
Information and Specifications
Component Location
Operation
1
2
3
4
Maintenance
Schematics
Illustrated Parts List (IPL)
5
6
7
LeeBoy 8616B Conveyor Paver
DISCLAIMER AND COPYRIGHT
Disclaimer:
All information, illustrations and specications in this manual are based on the latest information available at the time
of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover,
because of our continuous product improvement policy, we may modify information, illustrations and/or specications
to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any
change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are
used interchangeably.
©2015 VT LeeBoy, Inc.
LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy
equipment.
California Proposition 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth
defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and other reproductive harm. Wash hands after handling.
LeeBoy 8616B Conveyor Paveriv
TABLE OF CONTENTS
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-9
Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-11
Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-12
Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-10
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-12
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
LeeBoy 8616B Conveyor Paver v
viIntroduction
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Speed Control Box . . . . . . . . . . . . . . . . . . . . . . 3-5
Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Screed Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering Wheel (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electric Screed Operation Controls . . . . . . . . . . . . . . . . . 3-9
Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 4-3
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
DP700 PLUS+1® Display Unit . . . . . . . . . . . . . . . . . . . . 4-4
Start-Up Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Engine Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Paver Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Time Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Fault Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
DPF Regeneration (REGEN) . . . . . . . . . . . . . . . . . . . . . 4-7
Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Driving the Paver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Operator Control Station . . . . . . . . . . . . . . . . . . . . . . . 4-10
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-10
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Set the Screed and Endgates . . . . . . . . . . . . . . . . . . . . 4-12
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Hydraulic Cut-Off Gates . . . . . . . . . . . . . . . . . . . . . . . 4-15
Sonic Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Tow Point Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Starting to Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
LeeBoy 8616B Conveyor Paver
Introduction
Basic Paving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Setting the Crown . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-19
Unloading And Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Tie-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Auger Extensions Option . . . . . . . . . . . . . . . . . . . . . . . 4-21
Power Crown Option . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Truck Hitch Attachment Option . . . . . . . . . . . . . . . . . . . . 4-22
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-5
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Preparing Machine for Maintenance . . . . . . . . . . . . . . . . . 5-6
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . 5-6
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-6
Every 100 Hour or Monthly Maintenance . . . . . . . . . . . . . . . 5-6
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . 5-7
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . 5-7
Every 1000 Hours or Annual Routine Maintenance . . . . . . . . . . 5-7
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Conveyor Flight Chain . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Conveyor Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Conveyor Paddle Adjustment. . . . . . . . . . . . . . . . . . . . . 5-8
Auger Drive Chain Adjustment . . . . . . . . . . . . . . . . . . . . 5-9
Screed Extension Top Guide Adjustment . . . . . . . . . . . . . . . 5-9
Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
High Gear Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Generator Voltage Testing . . . . . . . . . . . . . . . . . . . . . . 5-13
Generator Capacitor Replacement . . . . . . . . . . . . . . . . . . 5-14
LeeBoy 8616B Conveyor Paver
vii
Introduction
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Screed Electric Heat Elements . . . . . . . . . . . . . . . . . . . . 5-14
Element Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-16
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . 5-17
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . 5-17
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Change Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . 5-20
Change Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . . 5-21
Replacement
2-Speed Motor Replacement . . . . . . . . . . . . . . . . . . . . 5-21
Drive Torque Hub Replacement . . . . . . . . . . . . . . . . . . . 5-22
Track Sprocket Replacement . . . . . . . . . . . . . . . . . . . . 5-22
Front Idler and Bushing . . . . . . . . . . . . . . . . . . . . . . . 5-23
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-23
Conveyor Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-25
Cut-Off Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Auger And Inner Bearing . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replacing Auger Motors . . . . . . . . . . . . . . . . . . . . . . . 5-26
Rear Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . . 5-27
Front Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . 5-27
Pumps and Hood . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Screed Extension Wear Plates . . . . . . . . . . . . . . . . . . . . 5-28
Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
viii
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
DP700 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . .5-33
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Screed Control Box Assembly, Left Side . . . . . . . . . . . . . . . . . . 6-3
Screed Control Box Assembly, Right Side . . . . . . . . . . . . . . . . . 6-5
LeeBoy 8616B Conveyor Paver
Operator Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . 6-7
Harness, Jumper, 31 Pin Dash to Pedestal . . . . . . . . . . . . . . . . . 6-9
Harness, Jumper, 47 Pin Dash to Pedestal . . . . . . . . . . . . . . . . . 6-11
Harness, Main Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Front Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Harness, Hydraulic Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . 6-17
Main Harness Electrical Overview . . . . . . . . . . . . . . . . . . . . . 6-19
Main Harness Electrical (1 of 6) . . . . . . . . . . . . . . . . . . . . . . . 6-21
Main Harness Electrical (2 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-23
Main Harness Electrical (3 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-25
Main Harness Electrical (4 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-27
Main Harness Elelctrical (5 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-29
Main Harness Electrical (6 of 6) . . . . . . . . . . . . . . . . . . . . . . 6-31
Main Harnass Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Hydraulic Schematic Overview - Version A . . . . . . . . . . . . . . . . . 6-35
Hydraulic Schematic Layout - Version A (1 of 3) . . . . . . . . . . . . . . . 6-37
Hydraulic Schematic Layout - Version A (2 of 3) . . . . . . . . . . . . . . 6-39
Hydraulic Schematic Layout - Version A (3 of 3) . . . . . . . . . . . . . . 6-41
Hydraulic Schematic Overview - Version B . . . . . . . . . . . . . . . . . 6-43
Hydraulic Schematic Layout - Version B (1 of 3) . . . . . . . . . . . . . . . 6-45
Hydraulic Schematic Layout - Version B (2 of 3) . . . . . . . . . . . . . . 6-47
Hydraulic Schematic Layout - Version B (3 of 3) . . . . . . . . . . . . . . 6-49
Electric Heat Control (Standard) . . . . . . . . . . . . . . . . . . . . . . 6-51
Electric Heat Control with 110 Outlet (Option) . . . . . . . . . . . . . . . . 6-53
Electric Heat Endgates (Option) . . . . . . . . . . . . . . . . . . . . . . 6-55
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Track Assembly - Poly Pads . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Track Assembly - Tension and Propel . . . . . . . . . . . . . . . . . . . 7-6
Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Pushbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Drive Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Engine Assembly with Pumps . . . . . . . . . . . . . . . . . . . . . . . 7-14
Engine Components (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Engine Components (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
LeeBoy 8616B Conveyor Paver
ix
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Secondary Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Engine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Dash Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Dash Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Rear Auger Assembly (1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Rear Auger Assembly (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . 7-42
Screed Frame Assembly - Electric . . . . . . . . . . . . . . . . . . . . 7-44
Walk Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Screed Vibrator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Screed Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Screed Extension (Left) Assembly . . . . . . . . . . . . . . . . . . . . . 7-52
Screed Extension (Right) Assembly . . . . . . . . . . . . . . . . . . . . 7-54
Screed Endgate (Left) Assembly . . . . . . . . . . . . . . . . . . . . . 7-56
Screed Endgate (Right) Assembly . . . . . . . . . . . . . . . . . . . . . 7-58
Screed Heated Endgate Option (Right) . . . . . . . . . . . . . . . . . . . 7-60
Screed Heated Endgate Option (Left) . . . . . . . . . . . . . . . . . . . 7-62
Screed Heated Edge Endgate Option (Right) . . . . . . . . . . . . . . . . 7-64
Screed Heated Edge Endgate Option (Left) . . . . . . . . . . . . . . . . 7-66
Screed Pull Arm (Left) Assembly . . . . . . . . . . . . . . . . . . . . . . 7-68
Screed Pull Arm (Right) Assembly . . . . . . . . . . . . . . . . . . . . . 7-70
Screed Thickness Adjuster Assembly . . . . . . . . . . . . . . . . . . . 7-72
Electric Heat Control Assembly (Standard) . . . . . . . . . . . . . . . . . 7-74
Screed Heat Control Box w/Heated Endgates (Option) . . . . . . . . . . . 7-76
Screed Heat Control Box, 110 VAC (Option) . . . . . . . . . . . . . . . . . 7-78
Screed Optional Components . . . . . . . . . . . . . . . . . . . . . . . 7-80
Paver Leveling Ski, 20 Feet (Option) . . . . . . . . . . . . . . . . . . . . 7-82
Paver Leveling Ski, 30 - 40 Feet (Option) . . . . . . . . . . . . . . . . . . 7-84
TOPCON P-32 Control Kit (Option) . . . . . . . . . . . . . . . . . . . . . 7-86
Truck Hitch Assembly (Option) . . . . . . . . . . . . . . . . . . . . . . . 7-88
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90
x
LeeBoy 8616B Conveyor Paver
Introduction
Thank you for purchasing the LeeBoy Model 8616B
Conveyor Paver. We wish you many years of safe and
efcient operation of your paver.
READ THIS MANUAL PRIOR TO OPERATING the
paver. This manual is an important part of the paver
and should be kept with the paver at all times in the
dedicated storage container on the paver. Even though
you may be familiar with similar equipment, you MUST
read and understand this manual before operating this
paver. Reading the manual will help you and others
avoid injury and help prevent any damage to the paver.
If this manual becomes lost or damaged, contact your
authorized LeeBoy Dealer immediately to order a
replacement (see Contact Information in Section 2).
This manual is intended as a guide for the safe and
efcient use of the paver. This manual covers the
procedures for proper operation and maintenance
of the paver. This manual contains information that
was available at the time of printing and are subject to
change without notice.
This manual should be used with all related
supplemental books, engine and transmission manuals,
and parts books. Related service bulletins should be
reviewed to provide information regarding some of the
recent changes.
If any questions arise concerning this publication or
others, contact your local LeeBoy Dealer for the latest
available information.
NOTE: This manual is accompanied by an engine
instruction manual provided by the engine’s
manufacturer. Please follow the operation
and maintenance instructions as specied in
both the machine and engine manuals.
LeeBoy 8616B Conveyor Paver
xi
NOTES
xii
LeeBoy 8616B Conveyor Paver
Section 1
SAFETY
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-9
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-9
Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-11
Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-12
LeeBoy 8616B Conveyor Paver
1-1
NOTES
LeeBoy 8616B Conveyor Paver1-2
This manual provides important information to familiarize
you with safe operating and maintenance procedures.
Even though you may be familiar with similar equipment,
you MUST read and understand this manual before
operating the LeeBoy 8616B Conveyor Paver and follow
its instructions when operating the paver.
Safety is everyone’s business and our top concern.
Knowing the guidelines covered in this section will help
ensure your safety, the safety of those around you, as
well as proper paver operation.
Keep safety labels in good condition. If safety labels
become missing or damaged, replace them with
new matching labels. Replacement safety labels are
available from your LeeBoy dealer (see Safety Labels
on Page 1-8).
You can nd more information about occupational health
and safety in the paving industry on the internet. A few
resources are listed below:
www.osha.gov
cdc.gov
www.asphaltpavement.org
LOOK FOR THESE SYMBOLS THROUGHOUT
THIS MANUAL. THESE ITEMS ARE EXTREMELY
IMPORTANT FOR THE SAFETY OF YOU AND
YOUR COWORKERS. READ AND UNDERSTAND
THOROUGHLY. HEED THE WARNINGS AND
FOLLOW THE INSTRUCTIONS.
1
Indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
Indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
Indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury.
Indicates a situation which can cause
damage to the equipment, personal property and/
or the environment, or cause the LeeBoy 8616B
Conveyor Paver to operate improperly.
www.safety.fhwa.dot.gov/
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
machine or component to function in the
manner intended.
LeeBoy 8616B Conveyor Paver 1-3
SAFETY PRECAUTIONS
The safety messages that follow have CAUTION level
hazards.
Pre-Operation Hazard
Read and understand this Operation Manual
before operating or servicing the engine to
ensure that safe operating practices and maintenance
procedures are followed.
• Never permit anyone to service or operate the LeeBoy
8616B Conveyor Paver without proper training.
• Safety signs and labels are additional reminders for
safe operating and maintenance techniques.
• Contact LeeBoy or an authorized LeeBoy dealer for
additional training.
• Make sure you are aware of all laws and regulations
that are in effect for the location in which the paver is
operated.
• Make sure you have all necessary licenses to operate
the paver.
Electrocution Hazard
Disconnect the battery before welding anywhere on the
machine.
Suffocation Hazard
Carbon monoxide poisoning is a serious
condition that occurs as a result of improper
ventilation.
• Never operate the internal combustion engine on this
machine in an enclosed area with poor ventilation.
Ensure proper ventillation to reduce risk of carbon
monoxide poisoning or death.
Exhaust Hazard
All internal combustion engines create
carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
• Never block windows, vents or other means of
ventilation.
• Always ensure that all connections are tightened to
specications after repair is made to the exhaust
system.
The safety messages that follow have DANGER level
hazards.
Power Lines Hazard
If your machine comes into contact with
electric power lines, observe the following:
• Stay in the operators seat.
• Warn other workers to stay away and do not touch any
control or any part of the machine.
• If contact can be broken, drive the machine away from
the danger zone.
• If contact cannot be broken, stay in the operators seat
until told that power is off.
• Failure to observe these directions could result in
electrocution or death.
The safety messages that follow have WARNING
level hazards.
Crush Hazard
Keep bystanders away from work area before and
during operation.
Modification Hazard
Never modify the LeeBoy machine without the written
consent of LeeBoy. Any modication can affect the safe
operation of the paver and may cause personal injury or
death.
LeeBoy 8616B Conveyor Paver1-4
Exposure Hazard
Operators of the paver must be aware of
their work environment and the equipmnet
needed to work safely.
• Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and
protection for eyes and ears, as required by the task
at hand.
Explosion Hazard
While the engine is running or the battery is
charging, hydrogen gas is being produced
and can be easily ignited. Keep the area
around the battery well-ventilated and keep
sparks, open ame, and any other form of
ignition out of the area.
• Always disconnect the negative (-) battery cable
before servicing the paver.
• Do not start the engine by shorting the starter circuit
or any other starting method not stated in this manual.
Only use the starting procedure as described in this
manual to start the engine.
• Never charge a frozen battery. Always slowly warm the
battery to room temperature before charging.
Fire Hazard
When operating machinery there is a risk for
re. Always have appropriate safety
equipment available.
• Keep a charged re extinguisher within reach when
working in an environment where a re may occur.
• Have all re extinguishers checked periodically for
proper operation and/or readiness.
• Always read and follow safety-related precautions
found on containers of hazardous substances
like parts cleaners, primers, sealants and sealant
removers.
• Undersized wiring systems can cause electrical res.
Entanglement/Sever Hazard
Verify there are no people, obstacles or
other equipment near the machine before
starting the engine. Sound the horn as a
warning before starting the engine.
If the engine must be serviced while it is
operating, remove all jewelry and tie back
long hair before operating or servicing the
machine.
• Keep hands, other body parts, and clothing away from
moving/rotating parts.
1
Fire and Explosion Hazard
• Diesel fuel is ammable and explosive under certain
conditions.
• Never use a shop rag to catch fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a well-
ventilated area, away from any combustibles or
sources of ignition.
• Always stop the engine before beginning service.
Before maintenance, remove negative battery cable
from battery post to ensure vehicle is not operated
during maintenance.
• Verify that all guards and covers are properly attached
before starting the engine. Do not start the engine if
any guards or covers are not properly installed on the
paver.
• If you must run the engine during maintenance
procedures, make sure you have a helper to keep
bystanders clear of the paver and make observations
of moving parts as requested by the operator.
LeeBoy 8616B Conveyor Paver 1-5
• Always turn the start switch to the OFF position after
operation is complete and remove the key from the
switch. Keep the key in your possession when the
paver is not operating.
• Attach a “Do Not Operate” tag near the key switch
while performing maintenance on the equipment.
• Never operate the engine while wearing a headset to
listen to a radio or music because it will be difcult to
hear the warning signals.
• Always start the engine and operate the controls while
seated in the operators seat.
Alcohol and Drug Hazard
Never operate the machine while under the
inuence of alcohol, drugs, or when ill.
Piercing Hazard
High-pressure hydraulic uid or fuel can
penetrate your skin and result in serious
injury. Avoid skin contact with high-pressure
hydraulic uid or diesel fuel spray caused by
a hydraulic or fuel system leak such as a
broken hydraulic hose or fuel injection line.
• If you are exposed to high-pressure hydraulic uid or
fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic uid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy dealer or distributor
repair the damaged parts.
Coolant Hazard
Coolant must be handled properly to ensure
operator safety.
• Wear eye protection and rubber gloves when handling
engine coolant.
• If contact with the eyes occurs, ush eyes with clean
water for 15 minutes.
• If contact with skin occurs, wash immediately with
soap and clean water.
Burn Hazard
Some of the machine’s surfaces become
very hot during operation and shortly after
shutdown.
• Keep hands and other body parts away from hot
machine surfaces.
• Handle hot components with heat-resistant gloves.
The safety messages that follow have CAUTION level
hazards.
Poor Lighting Hazard
The work area must be well lit to ensure safe and proper
operation.
• Ensure that the work area is adequately illuminated.
Flying Object Hazard
Always wear eye protection when cleaning
the LeeBoy 8616B Conveyor Paver with
compressed air or high-pressure water.
Dust, ying debris, compressed air,
pressurized water or steam may cause eye
injury.
• Always install wire cages on portable safety lights.
Tool Hazard
Always use tools appropriate for the task at hand and
use the correct size tool for loosening or tightening
LeeBoy machine parts.
LeeBoy 8616B Conveyor Paver1-6
The safety messages that follow have NOTICE level
hazards.
Any part that is found defective as a result of inspection
or any part whose measured value does not satisfy the
standard or limit must be replaced.
Always tighten components to the specied torque.
Loose parts can cause damage to the LeeBoy 8616B
Conveyor Paver or cause it to operate improperly.
Only use replacement parts approved by LeeBoy. Other
replacement parts may affect warranty coverage.
Follow the guidelines of the EPA or other
governmental agencies for the proper
disposal of hazardous materials such as
engine oil, diesel fuel, and engine coolant.
Consult the local authorities or
reclamation facility.
Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of
hazardous materials by dumping them into a sewer, on
the ground, or into groundwater or waterways.
Clean all accumulated dirt and debris away from the
body of the paver and its components before you
inspect the paver or perform preventive maintenance
procedures or repairs. Operating a paver with
accumulated dirt and debris will cause premature wear
of paver components. Accumulated dirt and debris also
hinders effective paver inspection.
1
Retrieve any tools or parts that may have dropped inside
of the paver to avoid improper paver operation.
If any alert indicator illuminates during paver operation,
stop the engine immediately. Determine the cause and
repair the problem before continuing to operate the
paver.
LeeBoy 8616B Conveyor Paver 1-7
DANGER
DANGER
PELIGRO
856437
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
856438
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
DANGER
PELIGRO
DANGER
Loosen bolts on side when
adjusting crown and valley.
Retighten after reaching desired
crown.
Aflojar los pernos del costado
cuando se ajusta la corona o valle.
Volver a apretar después de haber
alcanzado la corona deseada.
Desserrer les boulons sur le côté,
lors du réglage du bombement et du
creux.
Le resserrer une fois le bombement
désiré obtenu (couronne +).
CAUTIONPRECAUCION ATTENTION
856483 REV 1
859773
Keep guidebar latched when transporting.
Keep all adjustments tight.
856441
CAUTION
Mantener la barra guía trabada durante el transporte.
Mantener todos los ajustes bien apretados.
PRECAUCION
Maintenir la barre de guidage verrouillée pendant le
transport. Maintenir tous les ajustements serrés.
ATTENTION
8
5
9
7
89
WATCH YOUR STEP!
Failure to comply may result in minor or moderate injury.
CAUTION
856446
Hydraulic oil only
Keep clean
Huile hydraulique
seulement
Maintenir propre
PRECAUCION
ATTENTION
Aceite hidráulico solamente
Mantener limpio
CAUTION
SONIC AUGERS
859801
CAUTION
Ensure cord points
toward front.
856438
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
DANGER
PELIGRO
DANGER
CAUTION
Flight screw handle must be in
locked position when raising
screed.
Damage may occur to hand, seat o
screw if not locked.
Always remove hand when raising
screed.
La manija del tornillo de recorrido
debe estar en la posición trabada
al elevar la plataforma. Se pueden
sufrir lesiones en la mano, o dañar
el asiento o tornillo si no está
trabada. Siempre quitar las manos
al elevar la plataforma.
PRECAUCION
La poignée de vis d’ailette doit
être en position verrouillée lors du
levage de la plaque de finition.
Une blessure à la main risque de
se produire et le siège ou la vis
d’être endommagé(e) si elle n’est
pas verrouillée. Toujours enlever
la main lors du levage de la
plaque de finition.
ATTENTION
856482
39168-11
CAUTION
D
856631
FLAMMABLE
Diesel Fuel
Keep Clean
DANGER
VALLEY
CROWN
8
5
6484 Rev 1
CROWN AND VALLEY ADJUSTMENT
1. Loosen bolt at slotted end of vibrator plate (N/A 8515 & 8816).
2. Loosen bolt at right end of third step or slopebar.
3. Turn crown handle down for crown and up for valley.
4. Once you have correct adjustment tighten 1 and 2 back.
Note: Ratchet wrench in tool box to loosen bolts
VALLE
CORONA
AJUSTE DE CORONA Y VALLE
1. Soltar el perno en el extremo ranurado de la placa del vibrador (N/A 8515 & 8816).
2. Aflojar el perno del extremo derecho del tercer escalón o barra de pendiente.
3. Girar la manija hacia abajo para los baches, y hacia arriba para los hoyos.
4. Una vez que se tiene el ajuste correcto, apretar 1 y 2 nuevamente.
Nota: Usar la llave de trinquete que se encuentra en la caja de herramientas para
soltar los pernos
CAUTIONPRECAUCIONATTENTION
CREUX
(couronne -)
BOMBEMENT
(couronne +)
RÉGLAGE DE BOMBEMENT ET DE CREUX (couronne + et -)
1. Desserrer le boulon à l’extrémité fendue du plateau du vibrateur (N/A 8515 & 8816).
2. Desserrer le boulon à l’extrémité droite du troisième gradin ou de la barre d’inclinaison.
3. Tourner la manette de bombement vers le bas pour le bombement (couronne +) et vers le haut pour le
creux (couronne -).
4. Une fois le réglage correct obtenu, resserrer les boulons 1 et 2.
Remarque : Utiliser la clé dynamométrique qui se trouve dans la boîte à outils pour desserrer les boulons
SAFETY DECALS
If your machine is repainted, it is extremely important
that you replace all the CAUTION, WARNING and
DANGER safety decals in the proper locations. (Figure
1-1) For additional help, refer to the parts listing in
Section 7 and contact your authorized LeeBoy dealer to
order a replacement kit.
NOTE: It is the responsibility of the owner and
operator to make sure that all safety labels are
readable and located on the paver as designated by
LeeBoy.
Figure 1-1. Safety Labels and Safety Label Locations
LeeBoy 8616B Conveyor Paver1-8
Safety Decals Care
1. Keep safety decals and signs clean and legible at all
times.
2. Become familiar with the content and the position
of each safety decal. Decals include important
information.
3. Replace decals and signs that are missing or
become impossible to read.
4. When replacing parts that display a safety decal,
ensure that the new part is tted with a decal as well.
5. Obtain replacement safety decals or signs from
your authorized LeeBoy dealer.
Decal Installation (Sticker Type)
1. Be sure that the installation area is clean and dry.
Use hot, soapy water to clean the surface where the
decal will be applied.
2. Thoroughly dry the surface.
3. Measure and t decal before removing the paper
backing.
Decal Installation (Top Protected)
1. If the decal has a protective top paper, use hot
soapy water on the surface where the decal will be
applied. Leave wet.
2. Determine the proper location, remove protective
back paper and soak decal in clean soapy water
before application. This will help to alleviate air
bubbles in the applied decal.
3. Smooth decal into place with a squeegee and check
for air bubbles.
4. Small air pockets can be pierced with a pin and
smoothed out using a piece of the decal backing.
5. When decal is completely smoothed, carefully
remove top paper.
1
4. For decals with no top protection paper, remove the
smallest split-backed paper.
5. Align decal over the specied area and carefully
press exposed portion into place.
6. Slowly remove the remaining backing and carefully
smooth the remaining portion of the decal into
place.
7. Small air pockets can be pierced with a pin and
smoothed using a piece of the decal backing.
LeeBoy 8616B Conveyor Paver 1-9
MACHINE PRECAUTIONS
Hot Material Precautions
• Wear protective gear for face, hands, feet, and body
when operating the paver.
• Allow machine to cool before repairing or maintaining
working components.
• If hot asphalt touches skin, ush area immediately with
cold water. DO NOT apply ice to the affected area.
DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT
with products containing solvents or ammonia.
Natural separation will occur in about 48 to 72 hours.
Get medical attention as soon as possible.
• DO NOT remove radiator cap, drain plugs, service
grease ttings, or pressure taps while engine is hot.
Add coolant to the radiator and perform other services
only when the engine is stopped and fully cooled.
Hydraulic Systems Precautions
• Ensure all components are in good working condition.
Replace any worn, cut, abraded, attened or crimped
hoses and metal lines.
• DO NOT attempt makeshift repairs using tape, clamps
or cements. The hydraulic system operates under
extremely high pressure and such repairs could
cause serious injury.
• Wear proper hand and eye protection when checking
for a high pressure leak. Use a piece of wood or
cardboard as a back stop to isolate and identify leaks.
Hydraulic oil under pressure can
cause serious personal injury. Check for oil leaks
with a piece of cardboard. DO NOT expose hands to
possible high-pressure oil. Turn off engine before
attempting to tighten oil lines and ttings.
• Escaping pressurized hydraulic uid has force
sufcient to penetrate the skin, which could cause
serious personal injury. Ensure all pressure is
relieved before disconnecting line, hoses or valves.
Refueling Precautions
• Do NOT overll the fuel tank as overow creates a re
hazard when spilled on hot components.
• DO NOT smoke when refueling and never refuel when
the engine is running. Fuel is highly ammable and
should be handled with care. Death or serious injury
can occur due to explosion and/or re.
• DO NOT ll tank to capacity. Allow room for expansion
to reduce the risk of fuel expanding and spilling from
the tank.
• Tighten fuel cap securely. Should fuel cap be lost,
replace it with an original manufacturer’s approved
cap. Pressurization of the tank may result from use of
non-approved cap.
• Prevent res by keeping the machine clean of
accumulated debris, grease, and spilled fuel.
• Use ultra-low sulfur diesel fuel (ULSD) only.
Battery Precautions
• Keep all sparks and ames away from batteries, as
gas given off by electrolytes is explosive.
• Acid propelled by an explosion can cause blindness
if it comes in contact with eyes. Always wear safety
glasses when working near batteries.
• If you come in contact with battery electrolyte solution,
wash off immediately. Chemicals can cause burns.
• Always disconnect the battery ground cable before
working on the electrical system to avoid injury from
spark or short circuit. Electrical shock and burns can
occur.
• To avoid electrolyte loss, DO NOT tip batteries more
than 45 degrees.
• Use jumper cables ONLY as directed on Page
5-?. Improper use can result in battery explosion or
unexpected paver motion.
• If injury from concentrated high pressure steam
or hydraulic uid occurs, seek medical attention
immediately. Injuries resulting from hydraulic uid
penetrating the skin’s surface can result in serious
infections or toxic reactions.
LeeBoy 8616B Conveyor Paver1-10
Starting and Stopping Precautions
• Check all around the paver to make sure there are no
people working on the machine or in the path of the
machine before starting. DO NOT start until area is
clear. Death or serious injury can occur to bystanders
from being crushed under a moving machine.
• Check brakes, steering and other control devices in
accordance with instructions before starting. Be sure
both steering levers (joysticks) are in neutral with the
neutral lock engaged. (Page 3-?
• DO NOT bypass the paver neutral-start system.
DO NOT operate the engine in an
enclosed area without proper ventillation. Exhaust
gasses are odorless and deadly.
Parking Precautions
• Park paver on level ground whenever possible, set
steering levers in neutral and lock. Apply the parking
brake (if this optional comonent is installed). Park the
paver with wheels securely blocked on grades.
• Before leaving operator’s station:
1. Place Forward/Reverse handle in neutral and lock
in place.
2. Turn off all accessories.
3. Throttle back to idle using the DP700 Display.
4. Set parking brake (if installed).
5. Lower screed to ground.
6. Shut off engine.
• Remove ignition key when leaving paver parked or
unattended.
Operating Precautions
• Always comply with local regulations regarding
moving equipment on public roads and highways.
• Know and use the hand signals required for a
particular job. Know who has the responsibility for
signaling.
• Make sure that all lights and reectors comply with
state and local regulations. Make sure that they are
clean, in good working order, and can be seen clearly
by all trafc.
• DO NOT stand between the equipment and the truck
while the truck is being backed to the paver. Death or
serious injury can result from being crushed between
the two machines.
• DO NOT ride on attachments.
• Check all gauges and warning instruments for proper
operation. If malfunctions are found, shut down the
machine and report the problem for resolution. If the
failure causes loss of steering control, loss of brake
control, or loss of engine power, stop paver motion as
quickly as possible. Apply parking brake (if equipped).
Keep the machine securely parked until the failure is
corrected or the machine can be safely towed.
• Drive the machine with care. Make sure speed is
compatible with conditions. Use caution on rough
ground, slopes, and while turning.
• Be alert for hazards and obstructions such as ditches,
trees, cliffs, overhead power lines, and areas where
there is danger of a slide.
• Be aware of and understand the job site trafc ow
patterns.
• Obey agmen, road signs, and signals.
• Watch for bystanders. Never allow anyone to be
under the machine during operation. Never allow
anyone to reach into the machine during use.
1
• Operator must know how to use signaling devices
when roading with a paver. Operator must also
understand which circumstances require use of each
signal. Use tail lights, slow moving vehicle signs, and
warning beacon as needed when traveling on public
roads. It is recommended that you provide an escort
on the road.
• DO NOT tow the paver, except to remove from road or
to load on trailer.
• DO NOT tow the paver, except to remove from road or
to load on trailer.
LeeBoy 8616B Conveyor Paver 1-11
Storage Precautions
• Store paver in an area away from human activity.
• Do not permit children to play on or around the stored
machine. Serious injury or death can occur from
improper/unauthorized use of the machine.
• Make sure the unit is stored on a surface that is rm,
level, and free of debris.
• Store the machine inside a building or cover securely
with a weatherproof tarpaulin.
Maintenance Precautions
• DO NOT attempt repairs unless trained to do so.
Refer to manuals and experienced repair personnel
for help.
• Before working on the machine, securely block the
machine and any components that may fall. Block
any working components to prevent unexpected
movement while repairs are being made.
• Always wear safety glasses and other required safety
equipment when servicing or making repairs.
• Disconnect battery before working on the electrical
system.
• Avoid lubrication or mechanical adjustments while the
paver is in motion or while engine is operating.
• If lubrication or mechanical adjustment is necessary,
use extreme caution and complete the following
steps:
1. Place Forward/Reverse control in neutral.
2. Apply neutral lock.
3. Lower screed to ground.
4. Shut off engine.
5. Place equipment in a safe position.
6. Securely block wheels and tracks.
• Never make repairs on pressurized components such
as uid lines, the gas system, or mechanical items until
the pressure has been relieved.
• When servicing or replacing hardened pins, use a
brass drift or other suitable material between the
hammer and pin.
• Keep brake and steering systems in good operating
condition.
• Safety signs that are missing, illegible or damaged
must be replaced. Keep all safety signs clean.
LeeBoy 8616B Conveyor Paver1-12
Section 2
INFORMATION AND SPECIFICATIONS
Page
Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-10
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-12
LeeBoy 8616B Conveyor Paver
2-1
Information and Specications
LIMITED WARRANTY POLICY
Warranty
Subject to the limitations, exclusions, and claims procedures set
forth herein, VT LeeBoy, Inc. warrants [to the rst retail purchaser]
that this product will be free from substantial defects in materials
and workmanship during the warranty period.
If a defect in material or workmanship is found, your authorized
LeeBoy Dealer is to be notied during the warranty period.
LeeBoy and its authorized Dealer will repair or replace any part or
component of the unit or part that fails to conform to the warranty
during the warranty period.
The warranty period will begin on the initial start-up, training and
delivery of the unit by the Dealer to the customer, and will expire
after twelve (12) months following the delivery of the product to the
rst retail purchaser. (See Dealer for additional warranty.)
Manufacturers’ Warranties: Engines are warranted by their
manufacturers and may have warranty coverage that differs from
that of LeeBoy. LeeBoy does not warrant any engine.
Replacement parts furnished by LeeBoy are covered for the
remainder of the warranty period applicable to the unit or
component in which such parts are installed.
LeeBoy has the right to repair any component or part before
replacing it with a new one.
All new replacement parts purchased by a LeeBoy Dealer will carry
a six-month warranty.
This Limited Warranty is governed by the laws of the State of North
Carolina.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU
OF ALL OTHER EXPRESSED, STATUTORY AND IMPLIED
WARRANTIES APPLICABLE TO UNITS, ENGINES, OR PARTS
INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE
OR PURPOSE OR AGAINST INFRINGEMENT.
Items Not Covered
LeeBoy is not responsible for the following:
All used units or used parts of any kind.
Repairs due to normal wear and tear or brought about by abuse or
lack of maintenance of the machine.
Attachments not manufactured or installed by LeeBoy.
Liability for incidental or consequential damages of any type
including, but not limited to, lost prots or expenses of acquiring
replacement equipment.
Limitations
VT LeeBoy , Inc. has no obligation for:
Any defects caused by misuse, misapplication, negligence, accident,
or failure to maintain or use in accordance with the most current
operating instructions.
Unauthorized alterations.
Defects or failures caused by any replacement parts or attachments
not manufactured by or approved by LeeBoy.
Failure to conduct normal maintenance and operating service
including, without limitation, providing lubricants, coolant, fuel, tuneups, inspections, or adjustments.
Unreasonable delay, as established by LeeBoy, in making the
applicable units or parts available upon notication of a service notice
ordered by same.
Warranty Responsibility: The warranty responsibility on all engines
rests with the manufacturer of the engine.
Warranty and Parts Support: LeeBoy may have support agreements
with some engine manufacturers for warranty and parts support.
However, LeeBoy does not warrant the engine.
This Limited Warranty sets forth your sole remedy in connection
with the sale or use of the LeeBoy product covered by this Limited
Warranty.
This Limited Warranty extends only to the rst retail purchaser, and is
not transferable.
In the event any portion of this Limited Warranty shall be determined
to be invalid under any applicable law, such provision shall be deemed
null and void and the remainder of the Limited Warranty shall continue
in full force and effect.
Other Limitations
IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT
OR WARRANTY OR ALLEGED NEGLIGENCE OR LIABILITY WITHOUT
FAULT, SHALL LEEBOY BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT LIMITATION,
LOSS OF PROFIT OR REVENUE, COST OF CAPITAL, COST
OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES,
DOWNTIME COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS,
PURCHASERS OR LESSEES FOR SUCH DAMAGES. IN NO EVENT
WILL WARRANTY COMPENSATION, OR OTHER DAMAGES
AVAILABLE FROM LEEBOY EXCEED THE PURCHASE PRICE OF
THE PRODUCT.
2-2
LeeBoy 8616B Conveyor Paver
CONTACT INFORMATION
Information and Specications
For information regarding parts and repairs about
your LeeBoy product, contact your authorized LeeBoy
dealer. If your dealer is unable to resolve the problem,
contact LeeBoy directly.
Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone:
Record dealer information in the space provided.
For additional information about LeeBoy, please visit:
www.leeboy.com.
Record of Ownership
Please complete the following information to use if you need to contact your authorized LeeBoy dealer for service,
parts or literature.
Machine Model Number: _____________________________________________
Paver Serial Number:
Date of Purchase:
Nameplate
The nameplate contains the model and serial numbers used to identify the machine and its components for parts or
service information. Refer to the Engine Operator’s Manual for the location of the engine nameplate.
2
LeeBoy 8616B Conveyor Paver
Figure 2-1. Nameplate Location
2-3
Information and Specications
SPECIFICATIONS
The specications provided in this section include
screed weights, dimensions, performance, and torque
values for both metric and standard inch fastener.
Replace original equipment only with
LeeBoy approved components.
8’
15’4”
2-4
8’6”
10’
Figure 2-2. Machine Dimensions
LeeBoy 8616B Conveyor Paver
Information and Specications
Table 2-1. Dimension Specications
ITEM SPECIFICATION
Overall Length 15 ft 4 in (4,674 mm)
Overall Height 8 ft (2,438 mm)
Transport Height (less exhaust) 8 ft (2,438 mm)
Overall Transport Width (with hopper up) 8 ft 6 in (2,591 mm)
Overall Width (with hopper down) 10 ft (3,048 mm)
Weight (with screed) 20,600 lb (9,344 kg)
Main Screed Width 96 in (2,438.40 mm)
Main Screed Wear Plate Depth 16.75 in (425.45 mm)
Main Screed Wear Plate Material .5 in (12.7 mm) AR400 Steel
Main Screed Wear Plate Thickness .50 in (12.7mm)
Bullnose Radius 2 in (50.80 mm)
Extensions Wear Plate Material .375 in (9.52 mm) AR400 Steel
Extensions Wear Plate Thickness .375 in (9.52 mm)
Extensions Bullnose Radius 1.50 in (38.10 mm)
Wheelbase Track Ground Contact Length 7 ft 7 in (2302 mm)
Ground Clearance 6.62 in (168 mm)
Gauge Width Outside Wheels and Tracks 7 ft 7 in (2302 mm)
Table 2-2. Kubota Tier 4 Engine Specications
ITEM SPECIFICATION
Manufacturer Kubota, Tier 4i, Turbo-Charged
Model V3800-CR-TE4
Fuel Type Diesel
Cylinders 4
Rated Speed 2,600 rpm
High Idle 2,400 rpm
2
Max Gross Power 99.9 hp (73.8 Kw)
Max Gross Torque 249.44 ft lb (338 Nm)
Displacement 230 in 3 (3.769 L)
LeeBoy 8616B Conveyor Paver
2-5
Information and Specications
Table 2-3. Electrical Specications
ITEM SPECIFICATION
Battery One (1), Maintenance-Free
Battery Ampere per Hour Rating 1,125 CCA
Battery Voltage 12 V
Alternator Type and Voltage 12 V, Negative Ground
Alternator Output Amperage 100 Amps
Alternator Fan Belt Tension
Starter Voltage and Type 12 V, Negative Ground
Starter Rating 3 kW
Table 2-4. Performance Specications
ITEM SPECIFICATION
Transport Speed 3.64 mph (5.56 kph)
Paving Speed 1.32 mph (2.12 kph)
Maximum Paving Depth 6 in (152 mm)
Maximum Paving Width (Hydraulic) 15 ft (4.57 m)
Basic Paving Width 8 ft (2.44 m)
Turning Radius 5.5 ft (1,676.4 mm) (Capable of Counter-Rotation)
Table 2-5. Machine System Capacity Specications
ITEM SPECIFICATION
Hydraulic 41 gal (155 L)
Fuel 32 gal (121 L)
Engine Oil with Filter 14 qt (13.24 L)
Coolant 14.4 qt (13.6 L)
Washdown 7 gal (26.50 L)
Hopper 9 T
Automatic belt tension mechanism keeps serpentine
belt under tension at all times.
Table 2-6. Hydraulic Filters
ITEM SPECIFICATION
Primary Filter Type Charge Filter
Primary Filter Size 7 Microns
Primary Filter Location Engine Compartment (right side mounted to fuel tank)
Secondary Filter/Strainer Type
Secondary Filter/Strainer Size
Secondary Filter/Strainer Location
2-6
Suction Strainers (Stauff TMF-2534-0-5); Return Filter
(Schroeder KBZ10)
Suction Strainers (125 Micron) Return Filter (10 Micron)
Suction Strainers (inside hydraulic tank); Return Filter
(top of hydraulic tank)
LeeBoy 8616B Conveyor Paver
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