LeeBoy 8510b Service Manual

Operations, Service
And Parts Manual
LeeBoy Model 8510B Conveyor Paver
Manual No. 1003096-02
Thumb Index
Introduction
Safety
General Information
Specifications
1 2 3 4 5
Operation
Maintenance
Troubleshooting
Schematics
Illustrated Parts List (IPL)
6 7 8 9
10
Disclaimer And Copyright
Disclaimer:
All information, illustrations and specications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, and LeeBoy are all the same entity and are used interchangeably.
©2010 VT LeeBoy, Inc.
LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.
This manual has been most recently updated 03/11 to apply to units with serial number 56635 and higher: Refer to manual no. 986947 for units with serial number 44987 to 56634. PDF le last modied on: 03/03/11
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Table Of Contents

Page
Table Of Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Items Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Other Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Record of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Specication charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
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Torque Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Full Torque Nut Coupling Installation . . . . . . . . . . . . . . . . . 4-9
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Location of Operation Panels and Controls . . . . . . . . . . . . . . . . . 5-2
Main Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Main Dash Panel (continued) . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Speed and Steering Control Module - Joysticks Steering and Speed Control Module - Wheel
. . . . . . . . . . . . . . 5-8
. . . . . . . . . . . . . . . . 5-10
Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Paving Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Electric Screed Operation Controls . . . . . . . . . . . . . . . . . . . . 5-16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Pre-Start Inspection and Preparation . . . . . . . . . . . . . . . . . . . . 6-4
Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Engine Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Activating and Deactivating Operator Control Station . . . . . . . . . 6-5
Paver Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Electronic Control Steering Box . . . . . . . . . . . . . . . . . . . 6-5
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Conveyor Operation . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Hydraulic Cutoff Gates Operation . . . . . . . . . . . . . . . . . . 6-8
Sonic Augers Operation . . . . . . . . . . . . . . . . . . . . . . . 6-8
Auger Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Electric Flight Screws Operation . . . . . . . . . . . . . . . . . . . 6-9
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Burner Ignition Procedure . . . . . . . . . . . . . . . . . . . . . . 6-10
Electric Heating Controls . . . . . . . . . . . . . . . . . . . . . . 6-12
Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Setting Screed To Pave . . . . . . . . . . . . . . . . . . . . . . . 6-13
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Setting Screed End Gates . . . . . . . . . . . . . . . . . . . . . . 6-15
Setting Screed Extensions . . . . . . . . . . . . . . . . . . . . . . 6-16
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 6-16
Unloading And Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Tie Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Electric Screed Heating System (Option) . . . . . . . . . . . . . . . . . 6-19
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Control Box
Cycle Timer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Element Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Element Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Element Connections . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Element Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Truck Hitch Attachment (Option) . . . . . . . . . . . . . . . . . . . . . . 6-23
Umbrella (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Preparing Paver for Maintenance . . . . . . . . . . . . . . . . . . 7-6
Paver Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 7-7
50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 7-7
100-Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 7-8
250-Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 7-8
500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 7-8
1000-Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 7-8
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Extension Top Guide Adjustment . . . . . . . . . . . . . . . . . . . 7-9
Replacing Screed Extension Wear Plates . . . . . . . . . . . . . . 7-9
Replacing Screed Main Wear Plates . . . . . . . . . . . . . . . . . 7-10
Raising Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Lowering Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
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Conveyor Flight Chain Adjustment . . . . . . . . . . . . . . . . . . 7-12
Automatic Track Adjustment . . . . . . . . . . . . . . . . . . . . . 7-12
Conveyor Drive Chain Adjustment . . . . . . . . . . . . . . . . . . 7-13
Torque Hub Hydraulic Motor Adjustment . . . . . . . . . . . . . . . 7-13
Auger Drive Chain Adjustment
. . . . . . . . . . . . . . . . . . . . 7-14
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 7-14
Track Tension Pressure Relief . . . . . . . . . . . . . . . . . . . . 7-14
Conveyor Limit Switch Adjustment . . . . . . . . . . . . . . . . . . 7-15
Electrical System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Generator Voltage Testing . . . . . . . . . . . . . . . . . . . . . . 7-16
Generator Speed Tuning . . . . . . . . . . . . . . . . . . . . . . . 7-17
Generator Capacitor Replacement . . . . . . . . . . . . . . . . . . 7-19
Testing Element Relays . . . . . . . . . . . . . . . . . . . . . . . 7-19
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 7-20
Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Engine Lubrication Oil - Kubota . . . . . . . . . . . . . . . . . . . 7-21
Changing Engine Lubrication Oil Filter . . . . . . . . . . . . . . . . 7-22
Engine Lubrication Oil - CAT . . . . . . . . . . . . . . . . . . . . . 7-23
Changing Engine Lubrication Oil Filter . . . . . . . . . . . . . . . . 7-24
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Engine Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 7-26
Adding Hydraulic Oil To Hydraulic Oil Reservoir . . . . . . . . . . . 7-26
Changing Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Removal & Installation Procedures . . . . . . . . . . . . . . . . . . . . . 7-28
Track Component Replacement . . . . . . . . . . . . . . . . . . . 7-28
Rubber Track Replacement . . . . . . . . . . . . . . . . . . . . . 7-30
Torque Hub Replacement . . . . . . . . . . . . . . . . . . . . . . 7-31
Rear Conveyor Shaft Replacement . . . . . . . . . . . . . . . . . . 7-32
Auger And Inner Bearing Replacement . . . . . . . . . . . . . . . . 7-33
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Screed Extensions, Slides Or Bushing Replacement . . . . . . . . . 7-34
Screed Wear Plate Replacement. . . . . . . . . . . . . . . . . . . 7-34
Extension Wear Plate Replacement . . . . . . . . . . . . . . . . . 7-35
Tandem Pump Replacement . . . . . . . . . . . . . . . . . . . . . 7-35
2-Speed Hydraulic Motor Replacement
. . . . . . . . . . . . . . . 7-36
Safety Label Installation . . . . . . . . . . . . . . . . . . . . . . . 7-37
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Electric Screed
. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Conveyor Asphalt Paver . . . . . . . . . . . . . . . . . . . . . . . 8-3
Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Vibrator/Electric Actuator Relay And Backup Alarm Outputs . . . . . 8-6
Pump Control Outputs . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Brake Release/Pump Neutral Bypass Valve . . . . . . . . . . . . . 8-6
Optimize Dual Joystick Steering Control Box: . . . . . . . . . . . . . 8-7
Optimize Steering Wheel With FNR Joystick Control Box: . . . . . . . 8-8
Calibrate Steering Wheel With FNR Joystick Control Box: . . . . . . 8-9
Steering/Acceleration And Deceleration . . . . . . . . . . . . . . . 8-10
Steering Box Control Selection . . . . . . . . . . . . . . . . . . . 8-10
Neutral Safety Lockout . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Critical Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Electrical 1 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Electrical 2 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Electrical 3 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Electrical 4 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Electrical 5 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Electrical 6 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Hydraulic Hosing 1 of 5 . . . . . . . . . . . . . . . . . . . . . . . 9-15
Hydraulic Hosing 2 of 5 . . . . . . . . . . . . . . . . . . . . . . . 9-17
Hydraulic Hosing 3 of 5 . . . . . . . . . . . . . . . . . . . . . . . 9-19
Hydraulic Hosing 4 of 5 . . . . . . . . . . . . . . . . . . . . . . . 9-21
Hydraulic Hosing 5 of 5 . . . . . . . . . . . . . . . . . . . . . . . 9-23
Hydraulic 1 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
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Hydraulic 2 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Hydraulic 3 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Hydraulic 4 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Quick Reference Guide - Filters
. . . . . . . . . . . . . . . . . . . 10-3
Sprocket Drive Track System (4 Roller Undercarriage) . . . . . . . 10-4
Sprocket Drive Track System (4 Roller Undercarriage) (continued) . . 10-6
Rubber Track Undercarriage (5 Roller Undercarriage) . . . . . . . . 10-8
Conveyor Drive Assembly
. . . . . . . . . . . . . . . . . . . . . .10-10
Conveyor Drive Assembly (continued) . . . . . . . . . . . . . . . . 10-12
Hopper Components . . . . . . . . . . . . . . . . . . . . . . . .10-14
Hopper Components (continued) . . . . . . . . . . . . . . . . . .10-16
Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .10-18
Auger Assembly (continued) . . . . . . . . . . . . . . . . . . . . .10-20
Conveyor Drive Cutoff, Screed Lift Cylinders . . . . . . . . . . . . .10-22
Hydraulic Components LH Side and Fuel Tank . . . . . . . . . . . .10-24
H1 Pump & Controls . . . . . . . . . . . . . . . . . . . . . . . . .10-26
Kubota Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-28
Kubota Engine (continued) . . . . . . . . . . . . . . . . . . . . . 10-30
Kubota Engine (continued) . . . . . . . . . . . . . . . . . . . . . .10-32
Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-34
Cat Engine (continued) . . . . . . . . . . . . . . . . . . . . . . . 10-36
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Screed Arm Assembly With Toe Point . . . . . . . . . . . . . . . .10-40
Propane Heater And Automatic Ignitors . . . . . . . . . . . . . . .10-42
Paver Leveling Control (TOPCON) System 4 . . . . . . . . . . . . .10-44
Paver Leveling Control (TOPCON) System 5 . . . . . . . . . . . . .10-46
Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . .10-48
Controls - Right Side High Deck . . . . . . . . . . . . . . . . . . .10-50
Controls - Right Side Low Deck . . . . . . . . . . . . . . . . . . .10-52
Controls - Left Side . . . . . . . . . . . . . . . . . . . . . . . . .10-54
Main Valve Manifold Detail . . . . . . . . . . . . . . . . . . . . . .10-56
Kubota Sheet Metal Cover - High Deck . . . . . . . . . . . . . . . .10-58
Kubota Sheet Metal Cover - High Deck (continued) . . . . . . . . . 10-60
Kubota Sheet Metal Cover - Low Deck . . . . . . . . . . . . . . . .10-62
Kubota Sheet Metal Cover - Low Deck (continued) . . . . . . . . . .10-64
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CAT Sheet Metal Cover - High Deck . . . . . . . . . . . . . . . . 10-66
CAT Sheet Metal Cover - High Deck (continued) . . . . . . . . . . 10-68
CAT Sheet Metal Cover - Low Deck . . . . . . . . . . . . . . . . .10-70
CAT Sheet Metal Cover - Low Deck (continued) . . . . . . . . . . .10-72
Strike Offs And Extensions
. . . . . . . . . . . . . . . . . . . . . .10-74
Instrument Panel Dash - Controls and Gauges . . . . . . . . . . . .10-76
Instrument Panel Dash - Relays and Fuses . . . . . . . . . . . . . .10-78
Screed Non-sloping Overview . . . . . . . . . . . . . . . . . . . 10-80
Screed Frame Non-Sloping - Propane
. . . . . . . . . . . . . . . .10-82
Extension Single Adjust LH Assembly - Propane . . . . . . . . . . .10-84
Extension Single Adjust RH Assembly - Propane . . . . . . . . . . 10-86
Extension Double Adjust LH Assembly - Propane . . . . . . . . . . 10-88
Extension Double Adjust RH Assembly - Propane . . . . . . . . . 10-90
Screed Frame Non-Sloping - Electric . . . . . . . . . . . . . . . .10-92
Vibrator Assembly LH . . . . . . . . . . . . . . . . . . . . . . . .10-94
Vibrator Assembly RH . . . . . . . . . . . . . . . . . . . . . . . 10-96
Walk Board Assembly . . . . . . . . . . . . . . . . . . . . . . . 10-98
Slide Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-100
Extension Single Adjust LH Assembly - Electric . . . . . . . . . . . 10-102
Extension Single Adjust RH Assembly - Electric . . . . . . . . . . 10-104
Extension Double Adjust LH Assembly - Electric . . . . . . . . . . 10-106
Extension Double Adjust RH Assembly - Electric . . . . . . . . . . 10-108
Endgate LH Assembly . . . . . . . . . . . . . . . . . . . . . . . 10-110
Endgate RH Assembly . . . . . . . . . . . . . . . . . . . . . . . 10-112
Screed Pull Arms LH Assembly . . . . . . . . . . . . . . . . . . 10-114
Screed Pull Arms RH Assembly . . . . . . . . . . . . . . . . . . 10-116
Citrus Tank & Heat Control Box . . . . . . . . . . . . . . . . . . 10-118
Screed Miscellaneous Components . . . . . . . . . . . . . . . 10-120
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-122
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . 10-124
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Table Of Contents
NOTES
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LeeBoy Model 8510B Conveyor Paverxii
LeeBoy Model 8510B Conveyor Paver
Section 1

Introduction

1
Thank you for purchasing the LeeBoy Model 8510B Conveyor Paver. We wish you many years of safe and efcient operation of your paver.
READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver. Reading the manual will help you and others avoid injury and help prevent any damage to the paver. If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information in Section 3).
This manual is intended as a guide for the safe and efcient use of the paver. This manual covers the
procedures for proper operation and maintenance of
the paver. This manual contains information that was available at the time of printing and is subject to change without notice.
This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
This manual provides information for use by the equipment operator under the following headings:
Safety—See Section 2 for important safety guidelines information.
General Information—See Section 3 for important warranty, contact, and nameplate information.
Specications—See Section 4 for all major system specications and typical torque value tables.
Component Location—See Section 5 for general overview of controls and major components.
Operation—See Section 6 for control functionality and normal equipment operation.
Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
Schematics—See Section 9 for schematic diagrams of electrical wiring.
Illustrated Parts List (IPL)—See Section 10 for
illustrations, descriptions and part numbers of available service parts.
If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.
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Introduction
NOTES
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LeeBoy Model 8510B Conveyor Paver1-2
LeeBoy Model 8510B Conveyor Paver
Section 2

Safety

Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2
Safety Label Locations
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
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Safety
This manual provides important information to familiarize you with safe operating and maintenance procedures. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the LeeBoy Model 8510B Conveyor Paver and follow its instructions when operating the paver.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety is everyone’s business and is our top concern. Knowing the guidelines covered in this section and in Section 1 will help ensure your safety, the safety of those around you and the paver’s proper operation.
LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND THOROUGHLY. HEED THE WARNING AND FOLLOW THE INSTRUCTIONS.
Keep safety labels in good condition. If safety labels become missing or damaged, replacement safety labels are available from your LeeBoy Dealer (see Contact Information in Section 3 and Safety Label Installation in Section 7).
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a situation which can cause damage to the equipment, personal property and/or the environment, or cause the LeeBoy Model 8510B Conveyor Paver to operate improperly.
NOTE: Indicates a procedure, practice, or condition
that should be followed in order for the paver or component to function in the manner intended.
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Safety

Safety Precautions

The safety messages that follow have CAUTION level hazards.
Pre-Operation Hazard
Read and understand this Operation Manual before operating or servicing the engine to ensure that safe operating
practices and maintenance procedures are
followed.
• Never permit anyone to service or operate the LeeBoy Model 8510B Conveyor Paver without proper training.
• Safety signs and labels are additional reminders for safe operating and maintenance techniques.
• Contact LeeBoy or an authorized LeeBoy Dealer for additional training.
• Make sure you are aware of all laws and regulations that are in effect where the paver is operated. Make sure you have all necessary licenses to operate the paver.
Explosion Hazard
While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open ame and any other forms of ignition out of the area.
• Always disconnect the negative (-) battery cable before servicing the paver.
• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual. Only use the starting procedure as described in this manual to start the engine.
• Never charge a frozen battery. Always slowly warm the battery to room temperature before charging.
Fire and Explosion Hazard
• Diesel fuel is ammable and explosive under certain conditions.
• Never use a shop rag to catch the fuel.
• Wipe up all spills immediately.
2
The safety messages that follow have WARNING level hazards.
Crush Hazard
Keep bystanders away from work area before and during operation.
Modification Hazard
Never modify the LeeBoy Model 8510B Conveyor Paver without written consent of LeeBoy. Any modication can affect the safe operation of the paver and may cause personal injury or death.
Exposure Hazard
Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and eye and hearing protection, as required by the task at hand.
• Never refuel with the engine running.
• Store any containers containing fuel in a well­ventilated area, away from any combustibles or sources of ignition.
Fire Hazard
Have appropriate safety equipment
available. Have all re extinguishers checked periodically for proper operation and/or readiness.
• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers.
• Undersized wiring systems can cause an electrical re.
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Safety
Alcohol and Drug Hazard
The safety messages that follow have WARNING level hazards.
Exhaust Hazard
All internal combustion engines create carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
• Always ensure that all connections are tightened to specications after repair is made to the exhaust system.
Entanglement/Sever Hazard
Verify there are no people, obstacles or other equipment near the LeeBoy Model 8510B Conveyor Paver before starting the engine. Sound the horn as a
warning before starting the engine. If the engine must be serviced while it is
operating, remove all jewelry, tie back long hair and keep hands, other body parts and clothing away from moving/rotating parts.
Always stop the engine before beginning service.
Verify that all paver guards and covers are attached properly to the paver before
starting the engine.
• If you must run the engine during maintenance procedures, make sure you have a helper to keep bystanders clear of the paver and make observations of moving parts as requested by the operator.
• Always turn the start switch to the OFF position after operation is complete and remove the key from the switch. Keep the key in your possession when the paver is not operating.
• Attach a “Do Not Operate” tag near the key switch while performing maintenance on the equipment.
• Never operate the engine while wearing a headset to listen to music or radio because it will be difcult to hear the warning signals.
• Always start the engine or operate the controls while you are seated in the operators seat.
Never operate the engine or 8510B Paver while under the inuence of alcohol or drugs, or when ill.
Piercing Hazard
Avoid skin contact with high-pressure hydraulic uid or diesel fuel spray caused by a hydraulic or fuel system leak such as a broken hydraulic hose or fuel injection
line. High-pressure hydraulic uid or fuel can penetrate your skin and result in serious injury. If you are exposed to high­pressure hydraulic uid or fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic uid or fuel leak with your hands. Always use a piece of wood or cardboard. Have your authorized LeeBoy Dealer or distributor repair the damage.
Flying Object Hazard
Always wear eye protection when cleaning the LeeBoy Model 8510B Conveyor Paver with compressed air or high-pressure water. Dust, ying debris, compressed air, pressurized water or steam may injure your eyes.
Coolant Hazard
Wear eye protection and rubber gloves when handling engine coolant. If contact with the eyes or skin should occur, ush eyes and wash immediately with clean water.
Burn Hazard
Some of the paver surfaces become very hot during operation and shortly after shutdown.
• Keep hands and other body parts away
from hot paver surfaces.
• Handle hot components with heat-resistant gloves.
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Safety
The safety messages that follow have CAUTION level hazards.
Poor Lighting Hazard
Ensure that the work area is adequately illuminated. Always install wire cages on portable safety lights.
Tool Hazard
Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening LeeBoy Model 8510B Conveyor Paver parts.
Working Under Hopper of Paver
Always use the safety brace provided .
When working under hopper of paver use safety brace provided.
The safety messages that follow have NOTICE level hazards.
Any part which is found defective as a result of inspection or any part whose measured value does not satisfy the standard or limit must be replaced.
Always tighten components to the specied torque.
Loose parts can cause LeeBoy Model 8510B Conveyor
Paver damage or cause it to operate improperly.
Only use replacement parts approved by LeeBoy. Other replacement parts may affect warranty coverage.
Follow the guidelines of the EPA or other governmental agencies for the proper disposal of hazardous materials such as engine oil, diesel fuel and engine coolant. Consult the local authorities or reclamation facility.
Clean all accumulated dirt and debris away from the body of the paver and its components before you inspect the paver or perform preventive maintenance procedures or repairs. Operating a paver with accumulated dirt and debris will cause premature wear of paver components. Accumulated dirt and debris also hinders effective paver inspection.
2
Retrieve any tools or parts that may have dropped inside of the paver to avoid improper paver operation.
Dispose of hazardous materials in accordance with all applicable laws and regulations. Never dispose of hazardous materials by dumping them into a sewer, on the ground, or into groundwater or waterways.
If any alert indicator illuminates during paver operation, stop the engine immediately. Determine the cause and repair the problem before continuing to operate the paver.
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Safety

Safety Label Locations

Safety Precautions

If your LeeBoy Model 8510B Conveyor Paver has been repainted, it is extremely important that all the decals referring to CAUTION, WARNING, and DANGER be replaced in their proper locations. The illustrations on this page will aid you in determining the proper
locations; for additional help, you should refer to the parts listing in the parts section of this manual and note the description column.
A description of location is provided below for each safety label. For additional instructions, contact your dealer (see Contact Information in Section 3).
NOTE: It is the responsibility of the owner and operator
to make sure that all safety labels are readable and located on paver as designated by LeeBoy.
8510B Conveyor Paver Safety Labels and Safety Label Locations
Figure 2-1
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Safety
2
8510B Electric Screed Safety Labels and Safety Label Locations
Figure 2-2
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Safety
NOTES
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LeeBoy Model 8510B Conveyor Paver2-8
LeeBoy Model 8510B Conveyor Paver
Section 3

General Information

Page
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Items Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Other Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Record of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3
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General Information

Limited Warranty Policy

Warranty

1. Subject to the limitations, exclusions, and claims procedures set forth herein, LeeBoy warrants [to the rst retail purchaser] that this product will be free from [substantial] defects in materials and workmanship during the warranty period.
2. If a defect in material or workmanship is found, your authorized LeeBoy Dealer is to be notied during the warranty period. LeeBoy and its authorized Dealer will repair or replace any part or component of the unit or part that fails to conform to the warranty during the warranty period.
3. The warranty period will begin on the initial start­up, training and delivery of the unit by the Dealer to the customer, and will expire after twenty-four (24) months following the delivery of the paver to the rst retail purchaser. (See Dealer for additional warranty).
4. Manufacturers’ Warranties: Engines are warranted by their manufacturers and may have warranty coverage that differs from that of LeeBoy. LeeBoy does not warrant any engine.
5. Replacement parts furnished by LeeBoy are covered for the remainder of the warranty period applicable to the unit or component in which such parts are installed.
6. LeeBoy has the right to repair any component or part before replacing it with a new one.
7. All new replacement parts purchased by a LeeBoy Dealer will carry a six-month warranty.
8. This Limited Warranty is governed by the laws of the State of North Carolina.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED, STATUTORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS, ENGINES, OR PARTS INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT.

Limitations

LeeBoy has no obligation for:
1. Any defects caused by misuse, misapplication, negligence, accident or failure to maintain or use in accordance with the most current operating instructions.
2. Unauthorized alterations.
3. Defects or failures caused by any replacement parts or attachments not manufactured by or approved by LeeBoy.
4. Failure to conduct normal maintenance and operating service including, without limitation, providing lubricants, coolant, fuel, tune-ups, inspections or adjustments.
5. Unreasonable delay, as established by LeeBoy, in making the applicable units or parts available upon notication of a service notice ordered by same.
6. Warranty Responsibility: The warranty responsibility on all engines rests with the manufacturer of the engine.
7. Warranty and Parts Support: LeeBoy may have support agreements with some engine manufacturers for warranty and parts support. However, LeeBoy does not warrant the engine.
8. This Limited Warranty sets forth your sole remedy in connection with the sale or use of the LeeBoy product covered by this Limited Warranty.
9. This Limited Warranty extends only to the rst retail purchaser, and is not transferable.
10. In the event any portion of this Limited Warranty shall be determined to be invalid under any applicable law, such provision shall be deemed null and void and the remainder of the Limited Warranty shall continue in full force and effect.
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General Information

Items Not Covered

LeeBoy is not responsible for the following:
1. All used units or used parts of any kind.
2. Repairs due to normal wear and tear or brought about by abuse or lack of maintenance of the Machine.
3. Attachments not manufactured or installed by LeeBoy.
4. Liability for incidental or consequential damages of any type including, but not limited to, lost prots or expenses of acquiring replacement equipment.
5. Miscellaneous charges.

Other Limitations

IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY OR ALLEGED NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL LEEBOY BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT LIMITATION, LOSS OF PROFIT OR REVENUE, COST OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES, DOWNTIME COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS, PURCHASERS OR LESSEES FOR SUCH DAMAGES. IN NO EVENT WILL WARRANTY COMPENSATION, OR OTHER DAMAGES AVAILABLE FROM LEEBOY, EXCEED THE PURCHASE PRICE OF THE PRODUCT.
3
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General Information

Contact Information

For information regarding parts and repairs about your LeeBoy product, rst contact the dealer you purchased your product from.
Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone:

Record of Ownership

Please ll out the following information and use it when you need to contact LeeBoy for service, parts or literature.
Paver Model Number:
Paver Serial Number:
Date of Purchase:

Nameplate

If you have a persistent problem your dealer is unable to resolve, contact LeeBoy directly.
Record dealer information in the space provided. For additional information about LeeBoy, please visit:
www.leeboy.com.

Nameplate (Figure 3-1) contains the specic model number and serial number used to identify the components for any parts or service information.

Nameplate Location
Figure 3-1
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LeeBoy Model 8510B Conveyor Paver
Section 4

Specifications

Page
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4
Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Specication charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Torque Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Full Torque Nut Coupling Installation . . . . . . . . . . . . . . . . . 4-9
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Specications

General Information

The descriptions and specications provided in this section are applicable to the LeeBoy Model 8510B Conveyor Paver.
This section contains a description of how the major components operate. It also includes specications for the major system components. Included in this section are paver weights, dimensions, performance, and major system specications for the paver.

Engine

The LeeBoy Model 8510B Conveyor Paver uses either a Kubota, V3600-T-E3B 84.5 HP or CAT, C3.4 T NA 83 HP four-cylinder engine to drive the hydraulic function pump and steering pump. The engine is mounted near the center of the paver and is accessible through several access doors in the engine cover.
A fuel lift pump mounted on the engine draws diesel fuel from the fuel tank. The fuel tank is mounted at the right of the engine compartment.
An air cleaner is mounted on the top of the right-hand pump cover. The air cleaner removes ne particles such as dust, sand, chaff and lint from the air.
As air is taken into the air cleaner assembly, a cyclone type action deposits some of the ne particles in the evacuator mounted on the bottom of the air cleaner housing. The evacuator is held closed during engine operation by suction. When the engine is shut off the weight of the debris helps to open the rubber aps allowing the debris to fall out. The rubber aps can also be squeezed to open for cleaning.
Primary and secondary fuel lters remove contaminants from the diesel fuel before the fuel ows to the injection pump for injection into the engine combustion chamber.
A radiator mounted on the left side of the unit cools the engine. As coolant ows through the radiator, airow from the engine-driven fan removes heat from the coolant.

Hydraulic System

The hydraulic system includes four hydraulic pumps driven by the engine: 1) Left Drive Pump, 2) Right Drive Pump, 3) Conveyor Pump, 4) Auger and Cylinder Pump.
The auxiliary pumps are mounted on the rear of the drive pumps, to the right side of the engine, and driven by the drive pump output shaft. This gear type pump provides hydraulic ow to operate all the hydraulic cylinders used to control the paver functions.
Each auxiliary pump has it’s own suction hose from the tank. The conveyor pump will also charge the Left and Right Drive Pumps.

Torque Hubs

The paver drive system contains two torque hubs. The torque hubs provide power to propel the tracks.

Hopper

The hopper wings are hydraulically controlled to raise and lower. The hopper wings also hinge in and out to allow for more compact transportation. The hopper when fully open can hold a payload up to 7 tons.
Material in the hopper is moved toward the back of the paver to the screed by conveyors. Each conveyor is activated independently at the operator platform and is controlled on and off with limit switches.
Augers
The Augers rotates clockwise (CW) and counter clockwise (CCW) to assist in moving material from the conveyors to the screed. The augers can be manually controlled at the operator platform on the paver or by the screed operator on the screed.
The auger can also be controlled automatically when the sonic auger system is installed and active. The sonic auger sensor mounted on the screed end gates detect the amount of material present and control the auger to keep the material ow constant.
Refer to the engine owner’s Operation and Maintenance Manual for a complete description of the engine.
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Operator Platform

The operator platform allows easy and convenient control of most all functions of the paver and screed. The paver can be operated from either the left-hand or right-hand side depending on which control panel side is active and best suited to the working conditions.
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Specications

Screed

The Screed is the last part of the paver that contacts the paved material. Operation of the screed is usually done by the screed operator. Paving material is fed from the hopper and conveyor to the augers to the front of the Screed. The Screed has hydraulically controlled extensions that move in and out to allow a wider paving base from 8 ft up to 15 ft.
Screed heating is accomplished by either LPG burners, or by electric heating elements mounted directly to the wear plates.
The hydraulically driven vibrators mounted on the main screed frame can be used to increase paving material compaction.

Electrical System

The electrical system is powered by a 12-volt battery mounted in the engine compartment located under the covers on the right side of the paver forward of the operator’s platform.
The battery produces 12 volts DC and maintains 1125 cold cranking amperes (CCA). An engine-mounted alternator capable of at least 60 amperes charging capacity keeps the battery charged during normal operation. The battery charge rate can be monitored using the voltmeter on the center operator dash panel.
Electrically heated pavers come equipped with a generator. The generator is mounted on the paver under the hopper oor near the right hand track.
The generator is hydraulically driven by the rst section of the rear pump on the engine pump stack. When the paver is at full rpm, and the hydraulic system is at normal operating temperature, the generator should operate at a sufcient speed to produce between 220VAC and 240VAC.
All LeeBoy generators are equipped with an integrated generator speed control manifold. This manifold should not require adjustment, but if there is a need to ne tune the generator speed, there is an adjustment on the manifold (see Generator Speed Tuning in Section 7).
Generator speed tuning should only be
done by an authorized LeeBoy Dealer.
All output power from the generator is passed through the main breaker for safety. All output power is lost when this breaker is in the “tripped” or “off” position. The location of the generator main output breaker is shown
in Figure 6-22.
The paver has heating controls to provide the necessary connection and control of the output power from the generator to the heating elements. It is necessary to maintain all components of the heating controls system in good working order to maintain safe and efcient screed heating.
The Heating Control or Distribution/Control Box is mounted near the middle of the screed and is easily accessible to the screed operator when a heating cycle is required.
4
There is a ve second delay after the heat cycle is initiated before the actual electric load is sent to the heating elements from the generator. This delay is to allow the generator to reach optimal operating speed before the electrical load is required.
Once the heat cycle is started, a pre-programmed timer controls the amount of time for output power from the generator to go through the element connection supply plugs coming out of the bottom of the Heating Control Box to the heating elements.
Any element lead can be plugged into any supply plug under the heating control/distribution box. All six plugs are equally rated.
Each element is sized to t properly in your screed, and provide sufcient power to heat your screed plate to a temperature that mix will not drag or stick to the lower surface of the screed plate.
To know that the element is correct, you should read a resistance between 28 ohms and 60 ohms (see Testing Element Relays in Section 7).
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Specications

Specification charts

The specications provided in this section are applicable to the LeeBoy Model 8510B Conveyor Paver. Included in this section are specications for paver
weights, dimensions, performance, and torque values for both metric and standard inch fasteners.
Replace original equipment only with
LeeBoy approved components.
Table 4-1. Dimension Specications (See Figure 4-1)
ITEM SPECIFICATION
Overall Length 12’ 5.5” (380 cm) Overall Height 8’ 6” (259 cm) Overall Width (hopper wings in) 8’ 6” (259 cm) Overall Width (hopper wings out) 10’ (305 cm) Paver Weight (with screed) 17,300 lbs (7,847kg)
Basic Paving Width 8’ (2.44m) Maximum Paving Width 15’ (4.57m) Screed Plate Material 3/8” (9.5mm) AR400 Steel Main Screed Wear Plate 15” (.38m) Extensions Width of Wear Plate 7” (17.8cm) Extensions Length 3’6” (1.07m) Walkway Width 12” (30.5cm) W/Extension
Table 4-2. Performance Specications
ITEM SPECIFICATION
Travel Speed 240 FPM (0.73 KPM) Paving Speed 140 FPM (0.37 KPM) Coverage: Basic Screed Width 8’ (244 cm) Coverage: Maximum Screed Width 15’ (457 cm)
Table 4-3. Kubota Tier 3 Engine Specications
ITEM SPECIFICATION
Manufacturer and Model Kubota, V3600-T-E3B Emission Regulation Tier 3 / Stage III A Type Vertical 4-cycle Liquid Cooled Diesel Number of Cylinders 4 Bore, Stroke, and Displacement 3.86” (98 mm) ; 4.72” (120 mm); 220.9 in Combustion System Direct Injection
Intake System Turbocharged Power Rating kW - HP 63.0 kW - 84.5 HP Maximum Speed 2400 to 2500 rpm
3
(3.62 L)
Fuel Filter Type Kubota Diesel
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