Ledco Signmaster, Signmaster 44 Instruction Manual

Instruction Manual

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Ledco

Signmaster 44"

Laminator

READ ALL PRECAUTIONS & INSTRUCTIONS

CAREFULLY BEFORE OPERATING LAMINATOR

Setup

Instruction

Operation

Lamination

Maintenance

SIG N MASTER 44

LAMINATOR

TH E RM AL A N D PR ESSURE SEN SITIVE

R O LL LAMIN AT OR

OPERATION MANUA L

JUNE 2002

IMPORTANT: Remember that you cannot use heat lamination on thermal paper,
such as typical fax paper, because it is activated by heat and will turn black. Be
careful about laminating anything that will be affected by heat. For example, the
colors in crayon drawings may run together or be smeared, especially if the
crayon layer is heavy. Light crayon drawings may not be affected, but test an
expendable sample of any item that may not laminate well.

Remove paper clips and staples because they can damage the rubber rollers.
Do not laminate one-of-a-kind documents unless you are sure of your laminating

skills and can afford to damage or ruin the document.
Do not laminate valuable items such as stamps, baseball cards, autographs, or

other collectibles because the value of such items can be destroyed by
lamination. Collectors generally value these items only in their original state.

IMPORTANT: Éviter de plastifier du papier thermosensible, comme le papier de
télécopieur, pusqu’ll noircira sous l’effet de la chaleur, et enlever les trombones
et les agrafes gul risquent d’endommager les rouleaux de caoutchouc. Prendre
certaines précautions avant de plastifier des articles susceptibles de réagir à la
chaleur comme les dessins au pastel dont les couleurs baver et se mélanger,
surtout si la couche de pastel est épaisse. Les pastels en couche mince peuvent
ne pas réagir, mais, en cas de doute, il est préférable de faire un essai avec un
échantillon perdu.

Ne pas plastifier les documents importants dont il n’existe qu’un seul exemplaire,
à moins de bien malitriser la technique de plastification.

Ne pas plastifier non plus les articles de collection comme les trimbres, les cartes
de baseball, les autographes ou autres, qui peuvent perdre leur valeur pour les
collectionneurs s’ils ne sont plus dans leur état d’origine.

IMPORTANTE: Recuerde que no puede laminar papel térmico, tal como el
papel de fax tipico, ya que es activado por el calor y se tornará negro. Retire
también cualquier sujeta-papeles o grapa, puesto que pueden danar los rodillos
de goma. Evite laminar cosas sensibles al calor, por ejemplo, los colores de
dibujos hechos en lápiz de pastel pueden no ser afectados, pero ensaye con
alguna muestra descartable, en los ìtemes que podrían no laminarse bien.

No lamine ningún documento único, a no ser que esté muy seguro de sus
habilidades de laminador y pueda permitirse arruinar el documento.

No lamine artículos de valor, como estampillas, tarjetas de béisbol, autógrafos,
u otros coleccionables, ya que su valor puede ser destruido por la laminación.
En general, las coleccionistas valoran este tipo de artículo en su estado original.

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SIG N M ASTER 44

TABLE OF CON TEN TS

1-1 SAFETY PRECA UTI ONS
1-2 Unpacking and inventory

2 -1 INTRODUC TION

2-2 Warranty
2-3 Principles of operation
2-4 Features and benefits
2-5 Option
2-6 Definition of terms
2-7 Specifications

3 -1 IN S T A L L A T IO N & O P E R A T IO N

3-2 Threading the laminator with PSA film

3-3 Application notes for PSA laminating & mounting
3-4 Application notes for Durafilm pouch laminating

4 -1 P R E V E N T IN G A N D S O L V IN G P R O B L E M S
5-1 MAI NTENANCE

5-2 General cleaning
5-3 Cleaning the rubber rollers
5-4 Lubrication

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1 -1 S A F E T Y P R E C AU T IO N S

DO NO T O PERATE TH IS MAC H INE UNT IL Y OU H AV E READ AND FULLY

U N D E R S T O O D T H E F O L L O W IN G S A F E T Y P R E C A U T IO N S .

1. Never opera te this machine wi tho ut re mi nd i ng yo ur sel f that a l amina tor
is a powerful and poten tially dangerous tool. If misused, used careless ly,
or us ed with out observing the rules of safe op eration, very s erious inju ry
can result.

2. Never operate this machine without all guards, housings, safety shields,
stop swit c hes or ot her saf ety devic e s in plac e a nd full y ope ra t i onal.

3. Never operate this machine unless you have been fully trained and have
rece iv ed and und er sto o d all oper a tin g in structio ns. M a k e sure y o u k no w
how the machine works and how it is controlled.

4. Never o per a te this mac hine if it is not wo r king pro per l y or if you notice
any abnormality in its performance.

5 . N eve r ta m p er with, rew ire, or byp as s a n y con tr ol or s afety d ev ice on th is
machine.

6. Always keep all parts of your body clear of the rollers when the power is
on.

7. Never attempt to clean the laminating rollers when the power is on.

8. Never remove the machine housing or attempt any kind of maintenance
without di sconnec ting powe r to t he unit.

9. Always be sure all persons are clear of the machine before advancing or
reversing the pressure rollers, especially when multiple operators or
observers are present.

1 0. N ever w ear loos e clothin g, ties , jewelry o r any item which could be
caught in the rollers or machinery when operating the machine. Operators
with long hair must put their hair up before running the machine.

11. Always keep your hands clear of any slitter mechanism or blade except
when the power is off and you intend to adjust the mechanism or change a
blade.

NOTICE TO EMPLOYER: A copy of these safety precau tions must be g iv en to all
operators, set-up personnel, maintenance people, and supervisors of this
m achine. A cop y sh ould also be hung on the m achine readily acces sible and
visible to the operator. Additional copies are available upon request.

IMPORTA NT: W h er e a langu age ba r r ier or insufficient schooling wo uld prevent a
person from reading and understanding these safety precautions, you should
either tr an sla te thi s info rmati o n o r h av e it re ad o r inte r p re ted to th e p er s o n, and
get assurance that it is understood.

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1 -2 U N P A C K IN G A N D IN V E N T O R Y

The laminator arrives fully assembled, except some parts may be packed off the
machine to avoid shipping damage. Upon arrival, inspect the unit thoroughly
using the packing list. Please follow these steps to correct any problem with your
shipment. Ledco, Inc. cannot accept any responsibility for damage or loss unless
you notify us within ten days of receipt of shipment and follow these procedures:

BREAKAGE OR DAMA GE
It is imperative that any shipping damage be reported and a claim filed with the
delivering carrier immediately upon receipt of damaged shipment. Procedures
for reporting damage depend on the method of shipment. Please note damage
on bill of lading.

FREIGH T, EXPRESS, o r TRUC K D ELIV ERY
According to the contract terms and conditions of the carrier, the responsibility of
the shipper ends at the time and place of shipment. The carrier then assumes
full responsibility for the shipment.

1. Notify Ledco IM M ED IA TE LY .

2. Hold damaged goods with container and packing for inspection by the
examining agent. Ledco will arrange the inspection if shipment was prepay and
add. If collect, per your carrier, notify carrier and call Ledco.

DO NOT RETURN ANY GOOD S TO LEDC O PRIOR TO INSPECTION AND
AUTHORIZATION BY LEDCO.

3. For prepay and add shipments submit a copy of the inspector’s report to

Ledco. Ledco will file the claim with the carrier and replace your machinery if
necessary. You will be credited for the damaged machinery when the claim is
processed.

SHORTAGE

1. Check the packing list notations. The apparent shortage may have been
marked as an intentional short-shipped (back-ordered) item.

2. Re-inspect the container and packing material, particularly for smaller
items.

3. Make certain that the item was not removed by unauthorized personnel
prior to complete unpacking and inventory.

4. Call us and send immediate, written notification of the shortage.
I NCORRECT SHIPMENT

1. If the material you receive does not correspond with your order, notify
Ledco immediately. Include the order number and item(s).

2. Hold items until return instructions are received.

RETURNS: DO NOT RETURN DAMAGED OR INCORRECT ITEMS

UNTIL YOU HAVE RECEIVED SHIPPING INSTRUCTIONS AND

AN AUTHORIZATION NUMBER FROM LEDCO.

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2 -1 INTRODUC TION

The SIGNMASTER 44 is designed to provide quality lamination of a wide range
of papers and materials up to ½ inch thick using film up to 10 mil thick. Common
applications include:

• transfer tape applications

• vinyl application to sign blanks

• mounting and overlaminating using thermal mounting pouches

• one sided over lamination using pressure sensitive films

• lamination of inkjet prints and other prints produced on printers using other

technologies

Slitter attachment is optional.

To assure th e best pe r for ma nce fro m yo ur new laminat o r , pl ease fo llo w the
safety, installation, operation, and maintenance instructions in this manual.
Rea d th e ma n u a l b efo r e u sing the la min a tor . Keep manu al w ith ma ch ine,
and peri odica lly revie w. Warranty a nd part s informati on included within.

We take this opportunity to thank you for selecting the SIGNMASTER 44
laminator and to assure you of our commitment to your satisfaction with our
products.

As you unpack your new laminator, please complete the following information.
Always have this information ready when calling.

Dealer Where Purchased____________________________________________
Installation Date_____________________ Serial # _______________________

(located at the back of the laminator, next to the power connector)

WARNING: High temperatures are present and care should be exercised to
prevent burns to hands and arms when operating the laminator. The
laminator should not be operated without the Plexiglas safety shield.

MISE EN GARDE: Ne pas utiliser la machine à plastifier sans son écran
protecteur en plexiglass.

ADVERTENCIA: No utilice el plastificado sin tener el protector de
plexiglass en su lugar.

Ledco, Inc. • 4265 North Main Street • Hemlock, NY 14466

Fax [phone] • Phone [phone]

Web: www.ledcoinc.com E-mail: [e-mail]

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2-2 WARRANTY

This laminator is guaranteed against defects in material and workmanship for a period of
two years after date of shipment. Defective parts will be replaced without cost within the
warranty period, provided the laminator has not been abused, altered or operated
contrary to instructions. Ledco, Inc. shall not be liable for any alternations or repairs
except those made with its written consent.

This obligation under warranty shall not extend to the following:

• The adjustment or replacement of parts which are the normal responsibility of the
owner. For example, rubber rollers, scratched or chipped paint, loose fasteners, or
other items that show wear under normal use; i.e. “normal wear parts.”

• Normal operating adjustments to heat, speed, tension, etc.

• Parts that are not manufactured by Ledco, Inc. If these items are warranted by the

individual manufacturer, their warranty is passed on to the original purchaser. Ledco,
Inc. does not incur any obligation or liability as a result of the warranties which are
the sole responsibility of the appropriate individual manufacturer.

Any laminator, which proves defective during the warranty period, may be returned to
Ledco, Inc. unless it is decided that the necessary repairs can be made during a service
call. Notice of the defect should be submitted in writing or by phone to the dealer or to

Ledco before any steps are taken to repair or return the machine. tel: [phone]
fax: [phone]

If the machine is returned, the following should accompany it.

• Customer name, address and phone number

• Written particulars regarding the malfunction

• Date of Installation

• Serial number of the machine.

• A ll re tur ns must h a v e a r etur n author i z ation n umb e r o n the o u tsid e o f th e

shi pp i ng c o ntainer .

Send all returned equipment freight PREPAID to:

L ed co , In c., 4 2 65 N o rth M ai n S tr eet, H em lo ck , N Y 1 4 4 66

If your machine needs servicing after the warranty has expired please contact your
dealer. Ledco, Inc. does offer technical support if your dealer is unable to assist.

This warranty is expressly in lieu of all other warranties expressed or implied, including
the warranties of Merchantability and Fitness For Use and of all other obligation or
liabilities of Ledco, Inc., and said company neither assumes nor authorizes any other
person to assume it for any other obligation or liability in connection with the sale of this
laminator except as provided for above.

Further, this warranty will not apply to any machine or part thereof which has been
damaged as a result of an accident, shipping, abuse, misuse, or neglect of the machine.
The warranty is also void if the laminator has been altered or repaired by any other than
an authorized repair facility or dealer. If you have any questions about this warranty,
contact Ledco. Phone: [phone] Fax: [phone]

•

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2 -3 P R IN C IP L E S O F O P E R A T IO N

The SIGNMASTER44 thermal roll laminator automates the application of transfer
tape, and other pressure-sensitive adhesive (PSA) tapes, films or thermal
mounting pouches. SIGNMASTER 44 conveniently & easily applies transfer tape
to weeded vinyl, transfer-taped vinyl to sign blanks, and will apply clear PSA
overlaminates to finished signs or promotional materials and doubles as a pouch
laminator. SIGNMASTER 44 laminators are ideal for mounting applications and
can accept substrates up to ½ inch thick.

Designed for sign and graphics applications, SIGNMASTER 44 machines are
used in many settings, including sign shops, photo-finishing labs, reprographics
shops and manufacturing plants.

When signage is ruined during the taping or application process, the cost of re­cutting, re-weeding, and reapplying will usually take all the profit out of a job.
Whether it’s transfer tape, vinyl, sandblast or acid resist tape, pre-masks,
adhesive film, clear polyester, or other pressure-sensitive material, an
SIGNMASTER 44 applicator will put it down effortlessly with no bubbles or
wrinkles.

Using an SIGNMASTER 44 is much easier than doing the same work by hand.
Fast and versatile, it requires little instruction for you to be up and running.
Supply roll tension is controlled with knobs. SIGNMASTER 44’s are forgiving.
They will apply most materials under a wide range of speeds and pressure or
tension settings.

The SIGNMASTER 44 is a heavy-duty commercial laminator designed for the
most rigorous and demanding jobs and workloads.

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