leco P-1 Instruction Manual And Parts List

ULV

FOG

GENERATOR

INSTRUCTION

LOWNDES

LECO

ENGINEERING

QUALITY

MANUAL

COMPANY,

MEANS

AND

GREATER

PARTS

INC.

VALUE!

LIST

WARRANTY

Lowndes

This The

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total

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following

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and/or

in

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is

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connection

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new

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of

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at

or

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provisions

covered

not

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replacement

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purchase,

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charge,

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to

shall

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point

any

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this

of

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part

any

made

designated

shall

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by

the

of

manufacturer.

its

repair

or

Generator

parts

or

material

in

LECO

the

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to

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by

be

made

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shall

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defective

of

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parts.

So

Generator

A

upon

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Generator

Any

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which

damages

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alterations

or

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statutory

or

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Lowndes

All

eoCLA'RKE

been

have

contingent

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fights

159

POBox

Roselle,

liabilities

warranty

1989,

(C)

other

1991

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reserved

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by

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made.

arising

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set

of

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failure

INC.

of

any

Phone"

Fax"

(630)

894-2000

582-0706

LECO

SPECIFICATIONS

P-1

Manuasue

LECO

Revised

P-l,

01/95

01/97

Engine

Blower

Dispersal

Insecticide

Controls

Net

Shipping

Head

Tank

System

Weight

(Empty)

Weight.

Weight

Cube

(Domestic)

(Export)

.Robin

Two-Cycle

LECO LECOe

.35

S/N

.66

S/N

Pressufizexl

Consists

Special

Design

Gallon

78001

Gallon

7800811

adjustable

Pounds

17

Pounds

22

25

Pounds

Feet

2.31

Design

with

(1.32

S/N

thru

(2.50

blower,

by

of

flow

rate

Liters)

up

control

moving

no

pans

Polyethylene,

7800810

Polyethylene,

nary

pump

no

four

with

valve

settings

'REGISTRATION

THIS

MANUAL

LECO THE

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P-1

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Maintenance

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start

all

parts

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make

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first

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system

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control

give

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parts

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part

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For

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indefinitely

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without

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CONTENTS

FOREWORD

SCOPE

................................

DESCRIPTION

THEORY

ENGINE ENGINE

ENGINE

STOPPING

ASSEMBLING

OPERATING

CONTROL

...........................................................

..........................................................

OPERATION

OF

SPECIFICATIONS SPECIFICATIONS

PREPARATION STARTING

STARTING

THE

INSTRUCTIONS

VALVE

CALIBRATING CONVERSION

ENGINE

ADJUSTMENTS

TABI.I:

................................................

78001

(S/N

78001305

(S/N

OPERATION

FOR

PROCEDURE

ENGINE

.....................................................

................................................

............................................

INSTRUCHqONS

..................................................

thru

(S/N

...........................................

...............................

78001304)

S/N

up)

...............................

..................................

78001

78001305

thru

S/N

........................

78001304)

up)

9

10

12

13 14

14 15 15

15 16

ENGINE

MAINTENANCE

PREPARATION

CONTENTS

ILLUSTRATED

IIUSTRATED ENGINE

PARTS

CARBURETOR

TROUBLE

SHOOTING

CARBURETOR

LECO

TROUBLE

P1

FOR

PARTS

STORAGE

BREAKDOWN

SERV/

CHECKLIST

SERVICE

SHOOTING

INSTRUCTIONS

PARTS

MANUAL

MrUAL

BREAKDOWN

(S/N

78001

(S/N

78001

(S/N

78001305---

CHECKLIST

thru

SECTION

S/N

78001304)

S/N

78001304)

up)

17

17 18

19

35

53

62

65 67

Figure

1

6

SCOPE

This

manual

instructions,

Aerosol

LECO

The

centrifugal

insecticide

complete

See

Figure

LECO

The

(ULV)

system

the

adjustable

optimum

into

atmosphere.

infested

provides

maintenance

Generator.

Aerosol

P-1

blower

flow

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hand

held

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P-1

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rate

air

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pressure

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size

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areas.

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description,

instructions

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illustrated

DESCRIPTION

Generator

2-cycle

by

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designed

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of

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17

only

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OF

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size.

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blower.

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parts

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engine,

flow

OPERATION

insecticide

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the

blower

suspended

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breakdown

outdoor

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discharge

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settings.

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insecticides

insecticide

LECO

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forced

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instructions,

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Start

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Stop

Button

Formulation

Tank

Figure

2

8

Fuel-Off

Mixture

Tank

Engine

Type:

ENGINE

S/N

Robin

Two-Cycle

SPECIFICATIONS

78001

thru

S/N

78001304

Fuel

Tank:

0.7

Liter

Displacement:

Starter:

Carburetor:

Lubrication:

Engine

Type:

Displacement:

Starter:

Carburetor:

Lubrication:

22.5

cc

1.37

cu.

Rewind

Auto

Position-

All

Fuel-Oil Fuel-Off

Robin

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c

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ENGINE

in.

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between

Mix

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ENGINE

S/N

78001305

in.

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Mix

between

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SPECIFICATIONS

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and

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PREPARATION

20

to

25

to

20

to

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to

FOR

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1

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up

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Spark

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for

1

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the

first

OPERATION

NGK-

Champion

Gap:

20

hours.

NGK

Champion

Gap:

20

hours.

---BM7A CJ6

CJ4,

0.6/0.7

mm

0.6

Liter

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mm

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and

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requires

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ratio

DO DO

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the

mixture

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to

ofbetween

NOT

USE

MIX

IMPORTANT:

the

to

When

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CAUTION!

NEVER

DO

NOT

BE

SURE

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engine.

preparing

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add

fuel

add

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of

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oil)

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of

and

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than

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fill

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AND

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For

DIRECFLY

fuel

mix

instructions

CAUTION

the

amount

be

inlet

fire

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level.

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area.

spark.

to

start

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should

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first

IN

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performance.

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mixture.

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hours,

ENGINE

could

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filled

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(2)

months.

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job

engine.

This

oil

part

use

FUEL

in

serious

you

Fuel

If

fuel

fresh

a

engine

(1

gal.

the

mixing

TANK.

damage

do.

to

are

mixture

mix

has

mixture.

....

ENGINE

S/N

STARTING

S/N

78001

thnl

PROCEDURE

78001304

1.

Put

throttle

the

fully

in

closed

(idle)

ENGINE

IF

Figure

position.

HOT,

IS

3

See

Figure

SKIP

TO

Fully

3.

STEP

Primer

open

closed

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pump

(fast)

(idle)

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Stop

red

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push

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to

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immediately

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Figure

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soon

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mixture

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appears

in

the

10

ENGINE

STARTING

S/N

78001

thru

PROCEDURE,

78001304

S/N

continued

Stop

button

Depress

The

stop

throttle

the

button

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lock

Figure

completely,

throttle

the

push

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6

the

partly

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button

stop

open

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take

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position.

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hand

your

Figure

off

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of

lever.

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Pull

CAUTION:

Let

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recoil

the

start

Gradually

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the

engine

the

minutes.

NEVER

opened

life

of

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and

the

OPERATE

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briskly.

return

starter

warm

load,

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rotation.

by

up

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the

engine

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See

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handle.

running

ENGINE

rpm

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it

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will

7.

not

at

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HIGH

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:i.

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it

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snap

starter

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speed)

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the

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for

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direction

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STARTING

78001305

S/N

PROCEDURE

up

1.

Put

throttle

the

in

fully

closed

(idle)

Figure

position.

8

See

Figure

Fully

8.

(fast)

open

closed

(idle)

Push

the

carburetor.

Close

3.

the

primer

choke

button

See

Figure

lever.

feed

to

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the

engine

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fuel

the

to

Figure

is

warm

lever

half-way,

9

the

carburetor

10

the

or

ambient

keep

it

until

fuel

overflows

temperature

open

fully.

from

is

high,

the

dose

the

If

the

engine

choke

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lever.

See

cold,

Figure

or

12

the

10.

ambient

temperature

is

low,

close

the

ENGINE

STARTING

78001305

S/N

PROCEDURE,

up

continued

recoil

the

Pull

CAUTION:

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starting

After

fully.

open Do

fully

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temperature

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start

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the

Figure

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open

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return

starter

engine,

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gradually

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choke

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Figure

handle.

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lever

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Figure

the

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stop.

back.

snap

starter

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the

of

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minutes.

two

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opened

life

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the

Pull

the

felt.

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See

Figure

warm

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and

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engine.

of

e

engine

the

engine

recoil

is

by

start

necessary

2,

page

running

by

up

THE

ENGINE

load,

RPM

pushing

knob

8.

engine

the

idle.

to

the

slowly

to

prevent

stop

it

rpm

at

a

AT

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STOPPING

button.

and

return

outside

the

moist

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high

ENGINE

THE

See

Figure

knob

air

from

13

(slow

speed)

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page

its

original

to

intruding

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position

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approximately

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throttle

adverse

effect

when

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the

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fully

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on

resistance

is

chamber.

ASSEMBLING

Reference

Figure

INSTRUCFIONS

page

8

2,

IFCO

The

insecticide

Fill

1.

the

Fill

the

absolutely

matter

before Start

the

S/N

ttm

Depress

control

insecticide.

the

discharging

Generator

P-1

gasoline

and

engine

insecticide

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stop

may

filling

engine.

78001304

the

valve

insecticide.

is

mixture

Reference

fuel

tank

to

that

the

up

the

tank.

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throttle

to

start

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control

When

page

or

page

lever

the

engine

shipped

completely

need

be

added.

OPERATING

Figure

with

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the

insecticide

gasoline

1/2"

to

valve.

replacing

10

for

engine

12

for

units

obtain

to

flow

of

should

the

insecticide.

always

assembled

INSTRUCTIONS

page

8

and

2,

mixture,

the

be

It

is

the

starting

with

fastest

be

of

top

free

recommended

tank

S/N

the

of

trash.

be

cap,

instructions

78001305

running

The

machine

running

at

for

ready

Figure

see

page

tank,

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that

sure

speed

should

its

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13

9.

Figure

see

trash

the

units

on

up.

of

the

Only

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13.

suspended

or

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with

engine.

be

now

speed

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is

in

place.

S/N

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Open

discharging

when

the

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Close

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engine

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insecticide

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6.

NOTE:

completely

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at

completely

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released.

drip

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top

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the

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the

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fill

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the

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the

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blower.

valve

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stop

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speed.

be

atomized

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page

the

insecticide

Leave

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the

when

the

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13

1/2"

a

tank

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the

throttle

insecticide

Figure

the

flow

of

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is

absolutely

the

control

and

will

for

engine

tank

air

space

filled

is

will

is

will

13.

necessary

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drip

from

stopping

be

Release

close

to

is

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the

nozzle.

instructions.

the

with

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throttle

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to

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14

control

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Looking

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on

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maintenance.

fully

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2,

page

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To

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relocate

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respectively

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screw

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as

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stop

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follow

reliable

To

1.

2.

It

has

label

the

testing

Cagbrate:

Fill Set

Spray

will

insecticide

the

control

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fora

be.

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tank

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on

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at

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measure

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flow

setting,

rate

flow

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from

closed

INSTRUCTIONS

insecticide

you

use

of

insecticide.

period,

time

To

change

of

rates

position

dosage.

follow

or

the

more

the

1/4,

1/2,

counterclockwise

the

to

We

recommendation

the

accurate

flow

3/4,

suggest

the

simply

rate

full

and

that

cah'bration

flow

you

of

a

4

Remove

starting

From

The that

this

Conversion

given

in

remaining

the

ending

and

information,

Table

the

dosage

insecticide

measurement

flow

the

below

will

recommendation.

Ft.

F1.

Mira

Oz.

/

Min.

Oz.

/

Gal.

Hr.

/

Gal./Hr.

from

the

will

be

rate

can

helpful

be

CONVERSION

if

02.133300

63.081313130

00.015852

tank

and

measure.

the

usage

be

determined.

it

is

for

necessary

TABLE

The

specific

the

calibrate

to

TO

OBTAIN

Cal./Hr.

ML

FL

M1./Min.

FL

Oz.

Gal./Hr.

Min.

/

Min.

/

Min.

/

time

in

difference

spraying

in

unit

a

the

took

different

place.

from

15

Spark

Plug

spark

the

If

will

OR

After

(.024"

Recommended

seriously

be

WIRE

cleaning

.028").

NGK

Champion

Magneto

The

Carburetor

S/N

78001

Proper

The

require

instrction

between

gap

thru

adjustment

carburetor

any

electrode

plug

reduced.

BRUSH.

spark

the

spark

the

S/N

78001304

of

has

further

in

the

adjustment.

Carburetor

area

REMOVE

RESET

plug

plug:

BM7A

CJ4

been

CJ6

or

coil

and

the

carburetor

carefully

Service

has

an

THE

excess

CARBON

THE'EleCTRODE

flywheel

is

adjusted

If

the

should

important

very

at

carburetor

Manual,

of

carbon

WITH

0.4to0.5

be

to

factory

the

should

53.

page

buildup,

A

GAP

mm.

the

operation

and

therefore

require

efficiency

the

SPARK

TO

0.6/0.7

of

should

adjustment

of

PLUG

this

CLEANER

mm

engine,

not

follow

the

plug

Carburetor

78001305

S/N

Adjusting

When.

left,

Normal

NOTE:

Idling

the

RPM

Idling

The

conditions

adjusted

avoid

adjustments

engine

up

RPM

adjusting

decreases.

RPM

carburetor

of

screw

the

carefully

adjusting

are

dealer.

is

See

Figure

3100

greatly

engine.

the

at

it

unless

needed,

See

Figure

turned

*.

affects

right,

14.

100

rpm

Since

factory

absolutely

contact

14.

the

engine

the

operating

it

has

been

before

your

shipment,

necessary.

nearest

RPM

If

increases,

and

when

Figure

14

it

is

ttirned

ADJUSTING SCREW

16

ENGINE

MAINTENANCE

INSTRUCTIONS

Periodic

Cheek

The

Clean

Clean Clean Clean

:Overhaul

maintenance

table

the

following

Engine

Bolts

Nuts.

and

Spark

Plugs.

Air

Cleaner.

Fuel

CockorFuel

Adjust

and

Adjust

"and

Muffler

Engine

is

below

chart

and

Spark

Carburetor.

and

if

for

is

based

Check

Filter

Plug

Exhaust

Necsary.

vital

to

periodic

on

safe

the

maintenance

normal

the

8

(daily)

o

Gap.

Port.

efficient

and

engine

hours

(dany)

50

(weekly)

operation

intervals.

operation

hours

200

of

schedule.

hours

(monthly)

engine.

your

500

hours

1000

hours

Preventive

Be

Check

as

Inspect

Check

the

compressed

Before

following

1.

Remove

2.

Put

3.

Drain

teaspoon

starter

Maintenance

the

sure

they

engine

all

nuts,

should

carefully

the

air

following

air.

storing

a

the

preparations

the

suitable

all

fuel

of

oil

handle

Check

and

bolts,

be.

for

any

cleaner

procedure.

DO

List

all

other

screws,

etc.

fuel

or

assembly

Remove

NOT

clean

PREPARATION

Generator

should

insecticide

solvent

from

the

through

slowly.

after

use

be

made:

from

the

in

the

tank.

fuel

tank

the

plug

Replace

the

Storage

and

parts

are

making

oil

leaks.

for

excessive

the

filter

or

tank.

Start

and

hole.

spark

sure

filter

in

gasoline-or

if

it

is

the

carburetor.

Rotate

plug.

Tips

clean.

they

are

dust

or

and

wash

FOR

to

engine

STORAGE

idle

be

and

Remove

the

crankshaft

tightened

dirt.

If

in

soap

other

inflammable

for

any

flush

the

and

the

filter

and

water

appreciable

the

system

spark

several

secured

requires

or

cleaning,

blow

off

with

solvent.

length

of

time,

thoroughly.

plug

and

pour

a

times

by

pulling

the

use

the

17

CONTENTS-

IIJ.USTRATED

PARTS

BREAKDOW

SECTION

ILLUSTRATED

COMPLEI

COMPLETE

7562

NO.

7581

NO.

7618

NO.

8629

NO.

30327

7706

NO. NO.

8332

NO.

310"/2

NO.

7602

ENGINE

NO.

912014301

NO.

91201

NO.

91460

NO.

128103

NO.

30065

[;NIT

UNIT

BEARING

BLOWER

NOZZLR

NOT.ZI.F.

NOZTI.

INSECTICIDE

CONTROL

PARTS

ENGINE

CARBURETOR

CARBURETOR,

PARTS

ENGINE

BREAKDOWN

(S/N

78001

thru

(S/N

7800811

SUPPORT

.....................................................................

HEAD

TANK

VALVE

.......................................................................

(S/N

(S/IN

781Xt21

(S/N

78001305--.

............................................................

ASSEMBLY ASSEMBLY

ASSEMBLY

ASSEMBLY ASSEMBLY

ASSEMBLY

78001

thnl

(S/N

78001

and

AIR

.....................................................

S/N

7800810)

up)

......................................................

(S/N

($/N

(S/N

thin

S/N

$/N

78001304)

up)

....................................................

CLEANER

...............................................

78001

thnl

S/N

710

78002064---

(S/N

780920)

S/N

thnl

78001

7N)0811

78001937-o

...........................................

............................................

78001304)

ASSEMBLY

7800909)

78002063)

up)

S/N

thin

S/N

up)

.......................................

(S/N

..............................

...............................

..................................

7N10810)

78001936)

....................

78001305

..........................

........................

--up)

31A

33A

9

21 25

27

29

30 31

32

33

35 37

41

45

48

51

18

ILLUSTRATED

PARTS

SECTION

BREAKDOWN

Procedure

Refer

II

on

for

to

pages

BE-IISURE-....TO"

;RERLA

I::NUBERI'ND

!II:MBER

determining

the

complete

22

21,

and

correct

unit

pages

25,

breakdown

ORDER

CEMENT:.,-PAR

TS

SERiAL

UNIT.

page

of

20

description

on

number

part

26.

'

YOUR

OF

and

illustration

BY

.'

'":

individual

and

page

parts.

24

and

the

parts

list

If

the

individual

obtained

If

the

obtained NOTE:

from

is

part

from

If

there

the

component

a

the

is

part

parts

is

reference

a

shown

list.

of

This

list.

illustration,

the

on

assembly,

an

the

assembly

serial

to

numbers

the

part

location

breakdown

please

19

number

of

will

assembly

the

identify

into

this

take

description

and

breakdown

individual

the

consideration.

can

part.

can

be

2O

COMPLETE

S/N

78001

Reference

S/N

thru

Figure

UNIT

7800810

15

Ref.

1

2

3 4

5

6

7

8

9

10

11 12

13

14 15

16

Part

No.

6710-010

6712-008

7566

7570 7574

7581

7582

7602

7607 7608 7609

7610

7618

7619 7706 7724

1

Nylon

1

Nylon

Adaptor

1

Flange

1

Handle

1

Blower

Support

1

Control

1 1

Base

Column

1

Channel

1

Handle

1

Nozzle

2

Washer,

1

Insecticide

2

Strap

Tube,

1/40D

3/80D

Base

Ring

Bar

(See

Page

Bar

Valve

Brace

Head

(See

Bracket

Assembly

11/32

x

Tank

Description

10 Inches

x

8

Inches

x

Parts

29

for

Page

(See

1-1/8

x

1/8

Assembly

Breakdown)

for

34

Parts

Page

(See

Page

Breakdown)

30

for

32

for

Breakdown)

Pans

Parts

Breakdown)

17

18

7850

90396

90400

91201-001

191201

20

91202

21

91203

22

91204

23

91205

24

91206

25

91208

26

91209

27

91228

28

1109-001

1

Tank

1

Male

1

Two-Cycle

(See

1/4

Nylon

Page

and

Elbow,

Two-Cycle

(See

Page

Throttle

Shoulder

Metric Metric

Tapered

Black

Metric

Washer,

Fin

Column

1/4

Ferrule

Engine

37

for

Engine

41

for

Lever

Wire

Strap

Cap

Screw,

Cap

Screw,

Handle

Grip

Nut,

5MM

SAlE

No.

Assembly

Tube

Nut

(Used

Parts

(Used

Parts

1/4

Pipe

x

S/N

on

Breakdown)

S/N

on

Breakdown)

Assembly

Socket

0.8

x

10

Head, Head,

Pitch

78001

780021

5MM

6MM

thru

thin

0.8

x

S/N

1.0

780020)

S/N

7800810)

Pitch

24MM

x

120MM

x

Long

21

COMPLETE

S/N

78001

Reference

UNIT,

S/N

thru

Figure

Continued

7800810

15

Ref.

No.

Part

1112-001 1200-071

1200-091

1201-091 1201-101

1248-i31

1278-071

1340-010

1340-014

1680-071

1680-111

2278-091

Washer,

Screw,

Cap

Screw,

Cap

Screw,

Cap

Nylok

Nut,

Set

Screw,

Lockwasher,

Machine

5/16

SAE

1/4-20

Hex,

1/4-20

Hex,

5/16-18

Hex,

5/16-18

Hex,

1/4-20

Hx,

Socket

Screw,

Head,

Split,

No.

5/16

P/Pan,

Hex,

Description

1/2

x

5/8

x

5/8

x

3/4

x

1/2

x

1/2

7/8

5/8

10-24

10

10-24

22

BE..SURE..

.TO.-

ORDER

REPLACEMENT

PART

NUMB

NUMBER

F..YO

O

ER

AND

UR

PARRS

SERIAL

T.

UNI

BY

23

.__J

o/

Part

No.

COMPLETE

S/N

7800811

Reference

Figure

UNIT

---up

16

Description

6710-017

6712-008

31071

7566

7570

7574 7581

7582 7602

7967

7966

7609

7610

7618

Nylon

(Used

Drop

(Used

Tube,

on

Pipe

on

Adaptor Flange

Handle Blower

Support

Control

Base

Column

Channel

Handle

Nozzle

(See

Page

1/40D

3/80D

S/N

and

S/N

Base

Ring

Bar

(See

Page

Bar

Valve

Bracket

Brace

Head

30

17

Inches

x

8

Inches

x

78001

Filter

78001937---

29

(See

Assembly

for

Parts

S/N

thru

(Component

up)

for

Parts

Page

34

for

(Used

Breakdown)

78001936)

31072

of

Assembly,

Breakdown)

Parts

S/N

on

78001

thru

15)

Item

S/N

7800909)

30327

7619

8332

31072

8628

91308

90396

90400 91201

91460

Nozzle

(See

Nozzle

(See

Washer,

Insecticide

S/N

Insecticide

(See

Bracket

Vibration

Male

1/4

Two-Cycle

(See

Two-Cycle

(See

Head

Page

Head

page

78001936)

Page

Elbow,

Nylon

Assembly

31

for

Parts

Assembly

31A

for

11/32

x

Tank

1-1/8

Assembly

(See

Tank

33A

Mount

Ferrule

Assembly

for

1/4

Tube

Engine

Page

41

for

Parts

Engine

Page

45

for

Parts

(Used

on

S/N

Breakdown)

(Used

Parts

Breakdown)

1/8

x

Page

33

Parts

Nut

(Used

Breakdown)

1/4

x

on

(Used

S/N

on

for

Parts

on

Pipe

S/N

7800811

Breakdown)

(Used

on

S/N

78001305

Breakdown)

7800910

78002064--

S/N

7800811

S/N

thru

up)

thru

Breakdown)

S/N

78001937---

S/N

thru

up)

78001304)

up)

78002063)

25

COMPLETE

S/N

7800811---up

Reference

UNIT,

Continued

Figure

16

Ref.

No.

Part

91202

91203 91204

91205

91206

91208

91209

91228

1109-001 1112-001

1200-071

1200-091 1201-091 1201-101

1248-131

Throttle

Shoulder

Metric Metric

Tapered

Black

Metric

Washer, Washer,

Cap Cap Cap Cap

Nut,

Lever

Wire

Strap

Cap

Screw,

Cap

Screw,

Handle

Grip

Fin

Nut,

5MM

SAlE SAE

Screw,

Nylok

Hex,

Assembly

Socket Socket

0.8

x

No.

10

5/16

1/4-20

5/16

1/4-20

Pitch

1/2

x

5/8

x

5/8

x

3/4

x

Head,

Description

5MM

6MM

x

0.8

1.0

Pitch Pitch

24MM

x

120MM

x

Long

1278-071 1340-010

1340-014 1680-071 1680-111

2278-091

1200-161

1111-004

Set

Screw,

Lockwasher,

Machine Machine Machine

Cap

Screw,

Washer,

Socket

Screw,

Hex,

USS

Head,

Sprit,

No.

Sprit,

5/16

P/Pan,

Hex,

1/4-20

1/4

10-24

10

10-24 10-24

10-24

x

1-1/2

x

1/2

x

1/2

x

7/8

x

5/8

26

NO.

7562

Figure

BEARING

17

SUPPORT

Ref.

1

2

3

4 5

Part

No.

6723 7621

90520

90958

1680-071

1

4

Reference

Beadng

Bearing

Ball

Retaining

Machine

Hub

Support

Disc

Bearing

Ring

Screw,

P/Pan

Figure

17

Description

Head,

27

10-24

x

1/2

/'

NO.

7581

BLOWER

Ref.

1

2

3

4

5

6 7

8

9

10

11

12 13

14

15

16 17

No.

Part

7559

7560

7562

7565

7567 7568 7569

7571

7572

7573

7588

7599

7601 7606 7615

1109-001

1241-192

Qty.

3 2

1

1 1

1

5

2

1 1

1

3

3 1

Reference

Fan

Baffle

Bearing

Back

Long Long

Front

Shaft

Washer

Support

Plate

Section

Back

Center

Section

Spacer

Back

Disc

Washer

Short Short

Tie

Washer, Nut,

Back

Center

Bolt

SAE

Hex,

Section

Jam,

Figure

(See

Page

Section

No.

10

5/8-18

18

Description

27

for

Parts

Breakdown)

29

Figure

19

Ref.

1

2

3

4

5

Part

No.

Qty.

7616

1

7617

1

7622

1

7695

1

1907-072

11

NO.

7618

NOZZLE

HEAD

ASSEMBLY

Used

on

S/N

78001

thru

S/N

7800909

Reference

Figure

19

Description

No.le

(for

replacement,

order

8664

Nozfle,

shown

on

page

31)

Spreader

Ring

Baffle

Assembly

Body

(for

replacement,

order

8701

Body

Replacement

Kit)

Machine

Screw,

S.S.,

P/Flat,

10-32

x

1/2

P/N

8701

Body

Replacement

Kit

consists

of:

(1)

8664

Nozzle

(shown

on

page

31)

(1)

8671

Body

(shown

on

page

31)

(1)

91310-014

Viton

O-Ring

(shown

on

page

31)

30

NO.

Used

8629

NOZZLE

S/N

on

Reference

Figure

7800910

20

HEAD

thru

Figure

ASSEMBLY

S/N

78002063

20

Ref.

2

3

4 5

6

7

Part

1

8664

7617

8527

8671

1907-072

1907-112

91310-014

No.

Qty.._._.

L

1

Nozzle

Spreader

Baffle

Body

Machine

1

Viton

Ring

Assembly

Screw,

S.S.,

P/Flat,

S.S.,

P/Flat,

O-Ring

3!

Description

10-32

x

1/2

7/8

NO.

30327

NOZZLE

Used

on

Reference

Figure

S/N

20A

HEAD

78002064---

Figure

ASSEMBLY

up

20A

Ref.

1

2

3 4

5

6

7

Part

No.

30548

30546

30316

30326

1907-072

1907-112

91310-014

Qty.

1

Nozzle

1

Spreader

Baffle

1

Body

7

Machine

4

Machine

1

Viton

Ring

Assembly

Screw,

S.S.,

P/Flat,

S.S.,

P/lat,

O-Ring

Description

10-32

x

1/2

7/8

NO.

7706

INSECTICIDE

Used

S/N

on

Reference

Figure

78001

21

TANK

thru

Figure

ASSEMBLY

S/N

7800810

21

Ref.

1

2 3 4

Part

No.

7590 7699*

7873

90396

90400

90500*

90443

90542 90994

Qty.

91310-218

1

Insecticide

1

Filter

1

Filter

1

Male

1/4

Nylon

1

Male

3/8

Nylon

1

1/4

Nylon

Tank

1

Viton

*Note:

Tank

Screen

Elbow

Elbow,

1/4

Ferrule

3/8

Ferrule

Pipe

Plug

Cap

O-Ring

Not

available

Description

Tube

Nut

Tube

Nut

1/4

Pipe

x

1/4

Pipe

x

individually.

Available

assembled

in

Item

3.

4

Ref.

1

2

3

4

5 6

Part

No.

7963

31071

90443

90396

90400 90542

90994

91310-218

Qty.

NO.

31072

1

Insecticide

1

Drop

3/8

Nylon

1

Male

1/4

Nylon

1

1 1

1/4

Nylon

Tank

Viton

Figure

INSECTICIDE

Used

Reference

Pipe

Elbow,

S/N

on

Tank

and

Ferrule

Pipe

78001937---up

Filter

Nut

1/4

Tube

Nut

Plug

Figure

Cap

O-Ring

22A

TANK

ASSEMBLY

22A

Description

1/4

Pipe

x

33A

5

Ref.

1

2

3

4

5

6

Part

No.

7963

8339

90443 90396

90400

90542

90994

91310-218

Qty_..._.2..

1

NO.

Used

Insecticide

Drop

3]8

Male

1/4

Tank Viton

INSECTICIDE

8332

S/N

on

Pipe

Nylon

Elbow,

Nylon

Cap

O-Ring

Figure

7800811

Reference

Tank

Filter

and

Ferrule

1/4

Ferrule

Pipe

Plug

22

TANK

thru

Figure

Nut

Tube

Nut

ASSEMBLY

S/N

78001936

22

Description

1/4

Pipe

x

33

7"\

2

8

Ref.

1

2

3

4

5

6

7

8

9

10

Part

No.

7604

7605

7726

7727

7872

91310-012

91310-009

1278-021 1278-022

1278-051

Qty.

.1

1

1 1

.1

1

NO.

Bonnet

Needle

Stop

Disc

Body

Handle Viton

Viton

Set Set Set

O-Ring O-Ring

Screw,

Figure

CONTROL

7602

Reference

Socket

Figure

Head, Head,

Head,

23

VALVE

23

Description

10-24

10-32

10-24

3/16

x

3/16

x

3/8

x

34

Used

NO.

91201-001

S/N

on

78001

Reference

ENGINE

S/N

thru

Figure

780020

24

Ref.

1

2

3 4

6

7 8

9

10

11

12 3

14

15

16

No.

Part

C1001

C1002 C1003

C1004

C8046

C8047

C1007

C1008

C8048 C1011 C1012

C1013 C1014

C1015

C3027 C1018

1

2

1

1 1

1

2

1

Crank

Oil

Ball

Crank

Case

(Includes

Seal

Bearing

Case

Packing

Cylinder

Spark

Cylinder

Crank

Piston

Needle Piston

Piston

Cover

Plug

Packing

Shaft

Bearing

Ring

Clip

Recoil

Starter

Knob

(Includes

Description

.4)

Items

2,

3,

16

thru

23

and

Item

64)

17

18

19

20

21 22

23

24 25

26 27 28

29

30

31

32

C1020

C1021

C1721

C1023 C1024

C1025

C1605

C3028

C3029

C1646

C8049

C1642

C1031

C1655

C8050

C1657

Spiral

1

Starter

1

Reel

1

Friction

1 1

Return

1

2

1

1 1

1

Spring

Rope

Ratchet

Spring

Friction

Plate

Spring

Muffler

Screw,

Fuel

Hose

Fuel

Rubber

Assembly

Cover

Gasket

Pan

Pump

Clamp

Tank

Cap

Tube

Head

Assembly

(Includes

Item

29)

37

NO.

91201-001

Used

on

ENGINE,

S/N

78001

Reference

thru

Figure

Continued

S/N

780020

24

Ref.

33

34

35

36

37 38

39

40

41

42 43

44

45

46 47

No.

Part

C1035

C1036

C3030 C1660 C3031 C1658 C8051

C8052 C8053 C1277 C8054 C1051

C1440

C3032 C8055

Qty.

1

2

3

1 1

2

1

1 1

Weight

Felt

Fuel

Pipe

Spacer Spacer

Ring

Magneto

(Includes

Flywheel

Ignition

Washer

Grommet

Plug

Spring

Nut,

Heat

Coil

Cap

Washer,

Left

Insulator

Items

Left

Description

40

and

41)

48 49

50

51

52 53

54

55

56

57

58 60 61

62

63

65

C8056

C8057

C8058

C8059

C3035 C1425

C1659

Cl183

C1428

C1429 C1286

C1297

C1298

C1706

C1702

C1442 C1074

C1076

1

3

1

2

1

3

11

4

2

3

2

1 7 4

Heat

1

Heat

Stop

Label

Label, Bolt,

Filter

Washer

Spring

Screw

Screw Screw

Insulator

Button

Packing, Packing

Caution

Cross

Recessed

Washer

Carburetor

38

NO.

91201-001

Used

on

Reference

S/N

ENGINE,

78001

thru

Figure

Continued

S/N

780020

24

Ref.

67

68

69 70 71 72

73

74

89

98

Part

No.

C1077

C1078

C8103

91241 91242 91243

91244

91245

91246 91247

Qty.

1

2

2 2

2

Woodruff

Steel

Carburetor

Washer

Screw

Washer

Screw

Washer

Screw

Key

Ball

(See

Page

48

Description

Breakdown)

Parts

for

39

Used

NO.

91201

S/N

on

780021

Reference

ENGINE

S/N

thru

Figure

78001304

25

Ref.

1

2

3

4

5

6 7

8

9

10

11

12

13 14

15 16

17

No.

Part

C1001

C1002

C1003 C1004

C8046

C8047

C1007

C1008

C8153

C1011

C1012

C8154

C1014

C1015

C3027

C1018

C1020

1

2

1

2

1

Crank Oil

Ball

Crank

Case

Complete

Seal

Bearing

Case

Packing

Cylinder

Cylinder Spark

Cylinder

Crank Piston Needle

Piston

Cover

Plug

Packing

Shaft

Complete

Bearing

Ring

Clip

Recoil

Starter

Spiral

Starter

Knob

Complete

Spring

Description

(Includes

Items

2,

Items

4)

3,

16

thru

62)

23,

18

19

2O

21

22 23 24 25

26

27

29

3O

31 32

34

C1021

C1717

C1023

C1024 C1025

C1605

C3028 C3029

C1646

C1223

C3114

C1655

C8050

C3111 C3112

Starter

1

Reel

1

Ratchet

1

Friction

1

Friction

1

Return

1

Muffler

1

2

3

1

Rope

Spring

Plate

Spring

Assembly

Muffler

Screw,

Hose

Fuel

Rubber

Filter

Cover

Gasket

Socket

Clamp

Tank

Tube

Head

Cap

Complete

41

NO.

Used

91201

S/N

on

780021

Reference

ENGINE,

Continued

S/N

thru

Figure

78001304

25

RcL

36 37

38

40

41

42 43

45

47

49

50

51

No.

Part

C3115 C3113 C1699

C8102

C8139

C8053

C8054 C1051 C1440

C1278

C8132

C3122

C8131 C8155

.C8059

2

1 1 1

1

1 1

1

1 1

1

Fuel

Pipe

Connector,

Fuel

Spacer

Magneto

Complete

Flywheel Ignition

Grommet

Plug

Spring

Nut,

Heat

Gasket,

Heat

Stop

Label

Coil

Cap

Complete

Washer,

Left

Insulator

Left

Spacer

Insulator

Button

Packing,

Complete

Description

(Includes

42)

41,

Cylinder

52 53

54

55

56

57

58

59 60

61

62

63

67

C1653 C1425

C3123 C1428

C1429

C1286

C8156

C3307

C8157

C8158

C1442

C3152

C1077

C8159

C8133

Cl113

2

3

Label,

1

Bolt,

Spacer

1 1

Washer

Spring

2

Plus

2

Plus

Screw

3 2

Plus

1

4

1

3

2

Caution

Cross

Washer

&

Minus

&

Minus

&

Minus

Screw

&

Plus

Plus Woodruff

Plus Plus

Washer

Minus

&

Minus

&

Minus

&

minus

Key

Recessed

Screw

Screw Screw

Screw

Assembly

SW.W

W

SW

42

NO.

Used

91201

on

ENGINE,

S/N

780021

Reference

Continued

S/N

thru

Figure

78001304

25

Ref.

69

70

71 72

No.

Part

C8134

C4485

C1425

C8103

2

Plus

Nut

2

Bolt,

1

Carburetor

1

&

minus

M4

Cross

Description

Screw

Recessed

Assembly

(See

Page

SW.W

48

for

Parts

Breakdown)

43

NO.

Used

on

Reference

91460

S/N

ENGINE

78001305

Figure

up

26

Ref.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

18

19

20

21

22

No.

Part

C6132

C1002 C1003 C6133

C3529 C1007

C3531

C6436

C6438

C6440

C3534

C3535

C1015

C6443 C6445 C7037 C6446

C1021

C6447

C6448

C6449

2

Crankcase

1

Oil

Seal

2

Ball

Bearing

Crankcase

1

Cylinder

1

Spark

1

Cylinder

1

Cylinder

1

Crankshaft,

1

Piston

1

Piston Piston

Clip

2

1

Housing

1

Recoil

Starter

1

Spiral

1

Starter

1 1

Reel

1

Dog

Starter

1

Plug

Ring

Starter

Knob

Spring

Rope

Case

Assembly

Gasket

Gasket Cover

(Includes

Complete

.ription

Desc

Items

(Includes

Items

4)

2,3,

17

thru

27)

23

24

25 26 27

28

29

30

31

33

34

35

C6450

C6451 C6452 C6453

C6454

C6455

C6155

C6456

C6457

91491 91492

C6460

1

1 1

1

Wave

Starter

Retainer

Washer

Center

Exhaust Muffler

Socket

Muffler

Fuel

Washer

Pulley

Screw

Muffler

Gasket

Head

Cover

Tank

Spacer

(M5)

Bolt

Cap

45

NO.

Used

91460

ENGINE,

78001305

S/N

on

Reference

Continued

Figure

26

up

Ref.

36 37 39 40

41

42

43

47

49

51

52

53

No.

Part

C6163 C3114

C6463

C6465

C6467

C6169

C6468

C6169

C6469

C6470

C6172

C6471

C6473

C1077 C3112

1 1

1

2

1 1 1 1

1

Tube Hose

Fly Fly

Coil

Plug

Grommet

Plug

Insulator

Nut

Gasket

Plate

Woodruff

Filter

Clamp

Wheel Wheel

Magneto

Cap

Spring

Cap

Insulator

Key

(Includes

Description

(Includes

Items

54

thru

Items

58)

41)

40,

54

55

56

57

58

60

62 63

65

67

71

72 73

74 85

91509

91510

91511

91512

91513

C5013

C1428

C6190

C1428

C3307

C9183

C8159

C1223

C4222

C5110

C6479

C8059

C6730

1 1

1

1 1

3 2

1

2

.3

4

2

1

1 1

Filter Filter

Filter

Filter Filter

Tapping

Washer

Bolt

Assembly

Washer

Socket

Screw

Socket

Countersunk Screw

Trademark

Model Needle

Assembly

Body

Clip

Felt

Retainer

Packing

Screw

Head

Bolt

Assembly

Head

Label

Bolt

Screw

Label

Bearing

46

NO.

Used

91460

ENGINE,,

78001305

S/N

on

Reference

Continued

Figure

26

up

Ref.

87

89

No.

Part

C6490

C6491

3OO65

C6526

2

Stop

1

Screw

Carburetor

1

Parts

Pan

Button

Cleaner

Air

and

Breakdown)

Head

Screw

Description

Assembly

(See

Page

51

for

47

Used

NO.

C8103

S/N

on

78001

Reference

Figure

27

CARBURETOR

S/N

thru

Figure

78001304

27

Ref.

1

2 3 4

5

6 7

8

9

Part

No.

C8103

C3177

C3193

C3165 C3189

C3171

C3206

C3198

1

Carburetor,

1

Metering

1

Metering

1

Inlet

1

Metering

1

Metering

1

Metering

1

Metering

Cable

1

Complete

Lever

Needle

Lever

Spring

Valve

Diaphragm

Bracket

Description

Gasket

Assembly

Cover

48

NO.

Used

C8103

CARBURETOR,

S/N

on

Reference

78001

Continued

S/N

thru

Figure

78001304

27

ReL

10

11

12 13

14 15

16

17

18

19

20

21

22

24

No.

Part

C3126

C3120

C3167 C3170

C3192

C3169

C3160

C3197

C3194

C3179

C3181

C8107

C8108

C8109 C8110

1

1 1

1

2

1 1 1

Cable Cable

Pump

Plate

Pump

Primer

High

Mounting

Wick

Intake

Wick

Adjuster

Gasket

Diaphragm

Plate

Gasket

Cover Primer

Speed

Filter

Cap

Plate

Assembly

Pump

Bracket

Needle Needle

Sleeve

Gasket

Description

Nut

Screw

Spring

26

27

29

30

31

32

33

34

35

36 37

38

39

40

41

C8111 C8112 C3119

C8113 C3117 C3116

C8114 C8115

C8116

C8117

C8118

C8119

C3176

C8120

C3172

C3175

C3173

Intake

1

2

Mounting

Cleaner

1

Filter Air

1

1 1

1

1 1

1

5 4

2

Filter

Air

Cleaner

Throttle

Retaining

Washer

Swivel

Idle

Screw

Idle

Adjuster

Idle

Adjuster

Packing

Pump

Screw

Metering

Cap

Sleeve

Plate

Spring

Cover

VaNe

Assembly

Ring.

Spring

Bracket

Spring

Screw

Spring

Cover

Screw

Cover

Screw

Plate

49

0,

iii+iiii+

NO.

30065

CARBURETOR

Used

on

Reference

and

S/N

78001305

Figure

AIR

CLEANER

up

28

ASSEMBLY

Ref.

1

2

3

4 5 6

7 8 9

10

11

12

13

14

15

Part

No.

C6494 C6495

C6496

C6497

C6498

C6499 C6500 C6501

C6502 C6503

C6504

C6505

C6506

C6507 C6508

Carburetor

1

Throttle

1

Pump

1

Air

1

Pump

1

Pump

1

Pump

1

Gasket

1

Metering

1 1

Metering

1

Pump

1

Primer

Plug

1

Packing

Inlet

1

(Includes

Valve

Body

Purge

Gasket

Assembly

Body

Diaphragm

Plate

Diaphragm

Primer

Pump

Cover

Ring

Screen

Description

Items2thru

Gasket

18,

Assembly

20,

21,

25,

26)

16

17

18

20

21

25 26

35

36

37

40

41

42

43

45

C6509 C6510

C6511

C6512

C6513 C6514 C6515 C6516

91552

91553

C6517

C6518

C6519

C6520

C6521

C6522 C6523

Jet

1

O-Ring

1

Spring

1

Swivel

1

Cable

1

Throttle

1

Pump

Holder

1

Overflow

1

Tube Air

1

2

1

1 1

1

Spacer

Choke

Gasket

Air

Retaining

Bracket

Collar

Cover

Ring

Screw

Spring

Cleaner

Intake

Cleaner

Case

Lever

Plate

Element

Case

5i

NO.

30065

CARBURETOR

Used

CLEANER

AIR

and

78001305

S/N

on

Reference

Figure

ASSEMBLY,

up

28

continued

Ref.

61

62 63

No.

Part

C6524 C6525

C6526

ty.

Screw

1

Nut

1

2

Pan

Assembly

Head

Screw

Description

ROBIN

CARBURETOR

For

SIN

78001

SERVICE

thru

SIN

MANUAL

78001304

Low-speed

adjusting

fuel

screw

Carburetor

Throttle

valve-.

body

Cleaner

Air

cover

cleaner

Low-speed

needle

Hig-speea

adjusting

Idling

Wire

screw

adjust

screw

l.xx:k

nut

adjust

screw

Throttle

wire

Fuel

tank

Pressure

---Inlet

intake

Primer

screen

pump

Diaphragm

cover

Figure

29

Valve

spring

Metering

Diaphragm

Metering

Needle

valve

lever

assembly

chamber

CONSTRUCI'ION

Reference

S/N

For

78001

Figure

thru

29,

S/N

54

page

78001304

In

side.

fuel

primary

Low-speed

High-speed

Idling

Air

figure,

this

Air

flow,

pump.

fuel

For

the

to

Already

For

fuel

1-1/2

by

adjust

For

adjusting

cleaner:

For

removing

the

flows

solid

fuel

adjustment

middle

needle:

adjusted

fuel

adjustment

turns

screw:

top

from

arrows

adjusting

of5notches

adjusting

from

idling

air

represents

air

the

when

screw:

low

at

shipment.

at

screw:

high

at

fully

RPM'S.

dust.

Clean

the

cleaner

engine

runs

speed.

shipment.

at

Do

speed.

closed

position.

Clockwise

periodically

cleaner

air

to

the

side

normally

Clockse

change.

not

Clockwise

increase

to

or

side

and

the

bottom

cylinder

and

to

engine

dashed

lean

and

lean

and

trouble

side.

arrows

counterclockwise

and

counterclockwise

represents

Arrows

when

result.

may

the

indicate

the

operating

rich.

to

rich.

to

decrease.

to

cylinder

direction

the

of

Adjusted

Return

Pressure

Primer

Inlet

Fuel

intake:

For

taking

t

the

trouble.

pump:

Manual

needed

screen:

For

removing

pump:

Automatic

Needle

valve:

For

keeping

in

pressure

plate

and

pump

when

for

you

dust

pump

fuel

from

the

packing

feeding

see

from

for

pressure

in

correct

starting

fuel

jetting

fuel.

pulling

fuel

constant

crank

case

order

fuel

from

fxom

metering

as

through

or

pressure

from

fuel

carburetor

fuel

tank.

the

tank

peep

lever

insulating

leak

may

carburetor.

to

window

diaphragm.

and

plate

stop,

or

No

by

operating

to

causing

more

fuel

start

engine

operation

this

pump.

is

55

Pump:

Fuel

A

change

is

Fuel

side

by

Needle

valve,

When

the

in

such

pressure

lever,

valve

by

up filled

with

metering

needle

The

metering

this

pressure

suction

of

pressure

pulled

such

up

vibration.

metering

pulled

is

fuel

chamber

this

attached.

is

the

lever

pressure,

is

exceeds

is

end

pump)

fuel

the

fuel,

is

valve

and

is

constant,

PRINCIPLE

Reference

S/N

For

in

from

lever

from

reduced.

lifted

The

diaphragm

pushed

covers

diaphragm

resulting

crank

the

tank

the

diaphragm:

and

metering

the

The

the

pressure

This

up.

of

end

flows

into

down

hole,

the

constant

a

in

engine

by

the

is

by

keep

OPERATION

OF

Figure

78001

applied

is

case

increasing

chamber

diaphragm

of

the

action

brings

needle

metering

moved

the

thus

down

spring,

stopping

constant

volume

trouble.

29,

page

S/N

thru

to

decreasing

or

by

is

moved

Spring

valve

pushing

down

leaves

chamber.

increased

by

lifting

fuel

pressure

of

fuel

54

78001304

of

side

one

its

volume

engine's

the

atmospheric

by

up

down

other

the

hole,

a

When

pressure.

needle

the

up

flow.

cannot

in

In

metering

the

be

diaphragm

the

on

suction

one

end

through

the

this

pulled

pressure,

pressure.

of

end

which

to

which

metering

One

valve

way,

on

needle

chamber.

by

up

vibrate

to

it.

non-pressurized

pressure

When

mete.ring

the

needle

the

(pulled

fuel chamber

of

end

other

the

valve,

engine's

the

is

the

end.

Unless

Primer

Pump:

metering

Unless

pressure

chamber

the

caused

with

Starting:

Pump

chamber.

the

lever

metering

between

into

and

Pull

the

for

starting.

Idling:

Open

screw

and

the

throttle

primary

the

opening

and

chamber

the

end

the

peep

recoiltofeed

the

throttle

the

and

low-speed

valve.

chamber

pulling

by

fuel

in

pump

The

diaphragm

the

through

the

of

window,

After

starting,

valve

hole

body

needle.

is

filled

recoil.

the

advance

needle

for

Reference

For

reduce

to

is

valve.

fuel

the

high-speed

The

preparation

S/N

78001

pressure

pushed

Fuel

pump,

fuel

indicating

fuel

from

the

peep

fuel

is

fed

little

a

into

The

feed

to

engine

the

volume

fuel,

with

OPERATION

Figure

up

adjusting

green

from

fuel

after

of

fuel

cannot

primer

thru

is

inlet

window

between

air

pump

for

starting.

29,

page

S/N

78001304

in

the

metering

by

atmospheric

pulled

or

the

up

screen

screw

green

to

metering

its

volume

is

regulated

is

a

54

from

and

red.

and

the

engine

chamber

the

end

is

by

fed

be

manual

chamber

pressure,

the

needle

body

to

tank

valve.

hole

engine's

by

of

the

regulated

the

opening

engine

the

pump

to

pulling

by

pushing

is

Fuel

into

the

fed

and

suction

high-speed

between

angle

suction

by

fill

the

metering

the

from

air

up

metering

into

the

is

then

fed

primary

suction

pressure.

pressure

fuel

adjusting

the

nozzle

of

the

pump

pipe

56

OPERATION,

S/N

For

78001

continued

S/N

thru

78001304

Partially

Fully

A

diaphragm

complex.

disassembly

A.

opened:

According

clearance end

of

the

opened:

When

move

volume

and

throttle

to

the

CHARACqRISTICS

Characteristics

High-speed

Charactedstics

1..

These

engine.

adjusting

the

to

between

high-speed

valve

the

left

to

is

regulated

hole.

body

CAUTIONS

carburetor

and

reassembly

fuel

adjusting

parts

The

screw

opening

the

open

by

regulate

operation

angle

nozzle

fuel

is

opened

the

consists

of

are

pipe

adjusting

fully,

the

nozzle

clearance

OF

MAIN

FOR

For

of

main

the

described

screw

the

ranges

roughly

of

throttle

the

slit

and

screw

the

throttle

pipe

slit

between

low-speed

and

enough

PARTS,

DISASSEMBLY

S/N

78001

more

parts,

low-speed

and

jet

volume

described

thru

thanafloat

parts

maintenance

in

detail

of

the

high-speed

as

the

valve,

body

valve

the

end

MAINTENANCE

S/N

volume

needle

hole.

and

to

of

AND

78001304

or

low-speed

feed

fueltothe

the

high-speed

REASSEMBLY

carburetor

requirements

follows.

as

adjusting

air

fuel

and

follows"

screw:

air

to

meet

fuel

adjusting

of

fuel

is

the

clearance

fuel

engine

fuel

regulated

between

adjusting

by

screw

after

its

REQUIREMENTS,

its

and

cautions

and

the

volume

screw

system

is

more

for

required

low-speed

and

the

screw

by

the

air

The

volume

The volume

Maintenance.

2.

Standard

From

Turn

(H)

thinning (L)

high-speed

of

low-speed

of

requirements,

adjustment

the

clockse

screw:

and

screw:

.fuel

adjusting

fuel

when

fuel

when

of

fully

closed

Return

counterclockse

Middle

the

throttle

air

adjusting

idling.

reference

(H)

the

for

leaner

a

by

notch

Figure

screw

position,

1-1/2

+

(clockwise

screw,

mixture

screw,

1/4

for

hereinafter

valve

is

opened

hereinafter

30,

page.58.

and

back

turns

(L)

the

adjusting

and

counterclockse

from

thickening).

lean

to

called

almost

called

screw

are

screw

fully

closed

and

counterclockse

(H)

screw,

fully.

(L)

screw,

follows:

as

out

regulates

1/2

turn

for

richer

a

position

regulates

+

(clockse

rich).

to

the

1/4

turn.

mixture.

for

57

CHARACTERISTICS

CAUTIONS

(L)

screw

FOR

MAIN

OF

DISASSEMBLY

S/N

For

PARTS,

78001

MAINTENANCE

AND

thru

REASSEMBLY,

S/N

78001304

REQUIREMENTS,

continued

(H)

Screw

Cautions

3. Before

Do

Diaphragm

B.

Characteristics

1.

The

atmospheric

This

controls

for

disassembly

reassembly,

wipe

not

with

diaphragm

clean

fingers

converts

pressure

motion

controls

the

fuel

the

flow

Figure

and

reassembly

these

or

the

into

action

into

parts

cloth.

difference

vertical

the

Do

motion.

of

the

metering

Idle

30

with

compressed

use

valve

lock

the

not

between

needle

chamber.

Peep

adjust

agent

engine's

through

air

screw

by

or

shaking

for

threads.

suction

the

metering

window

(I)

in

clean

pressure

lever

fuel.

and

The

diaphragm

pressure

level

Any

float

In

addition,

also

in

float

a

malfunction

in

float

a

causes

is

the

metering

type

of

carburetor

malfunction

any

engine

equivalent

chamber

carburetor. the

diaphragm

causes

trouble.

float

to

a

of

engine

of

the

a

causes

metering

58

in

the

float

diaphragm

engine

troubles

trouble

such

lever,

carburetor.

type

carburetor

as

valve

is

equivalent

as

a

spring

malfunction

any

change

in

and/or

The

internal

to

RPM's.

needle

the

float

of

the

valve

CHARACqRISTICS

CAUTIONS

FOR

OF

MAIN

DISASSEMBLY

S/N

For

PARTS,

78001

MAINTENANCE

AND

thru

REASSEMBLY,

S/N

78001304

REQUIREMENt,

continued

2.

3.

C.

Needle

1.

Maintenance

The deformed

The

Cautions

Check

before

If

deformed

Install

Before

fuel.

valve

requirements

diaphragm

for

disassembly

the

installing

diaphragm

must

(replace

side

or

defective

has

and

at

damaged,

and

reassembly,

Do

not

wipe

with

Characteristics

See

characteristics

Maintenance

Needle

requirements

valve

of

must

operate

damaged

be

not

diaphragm

long

a

shape

each

life,

and

reassembly

of

the

fixed

replace

diaphragm

clean

the

diaphragm

fingers

diaphragm,

do

but

packing,

position.

packing.

gasket

cloth.

or

page

smoothly.

and

the

unit

with

damage

not

the

in

with

58.

pressurized

a

new

or

diaphragm,

correct

compressed

plate

one).

deform

order.

and

air

it

or

must

when

the

diaphragm

by

be

not

loose

or

disassembling.

cover

shaking

it

in

clean

Cautions

3. Do

Always

Also

D.

Metering

Characteristics

1.

See

Lever

Maintenance

Lever

The

body

Control

for

disassembly

damage

not

wash

clean

lever

characteristics

height

the

valve

is

important.

and

the

rubber

valve

by

seat

of

diapEragm,

requirements,

height

metering

surface.

lever

must

move

reassembly

of

the

in

it

page

31,

at

needle

clean

58.

page

.059

part

shaking

with

compressed

See

Figure

be

installed

smoothly.

valve.

fuel

air

or

60

inch

if

wiped

by

shaking

(1.35

with

1.65

cloth.

it

in

fuel.

mm)

lower

than

the

59

CHARACTERISTICS

CAUTIONS

FOR

MAIN

OF

DISASSEMBLY

S/N

For

PARTS,

78001

MAINTENANCE

AND

thru

REASSEMBLY,

S/N

78001304

REQUIREMENq,

continued

E.

Needle

Cautions

3. Ensure

Ensure

Valve

1.

spring

Characteristics

See

for

disassembly

that

characteristics

Metering

valve

and

the

valve

the

hook

the

metering

spring

of

diaphragm,

of

lever

Figure

31

reassembly

is

the

lever

firmly

put

catches

moves

page

on

the

smoothly.

58.

.059

r

the

convex

needle

inch

valve

Body

part

surface

of

the

firmly.

lever.

F.

Spring

Do

2.

Maintenance

Free

The

Cautions

3

Do

Put

Pump

1.

diaphragm

Characteristics

The

of

tension

stretch

not

requirements

length:

valve

not

the

this

spring

for

disassembly

pull

the

spring

pump

diaphragm

part

causes

is

or

.34

spring

firmly

important.

very

compress

inch

(8.7

must

not

and

when

on

sends

engine

the

valve

spring.

ram)

be

deformed

(replace

defective

reassembly

disassembling.

the

convex

fuel

under

troubles

(engine

of

part

pressure

stop,

metering

to

faulty

spring

lever.

the

needle

acceleration,

by

new

valve.

Any

etc.).

one).

malfunction

60

CHARACi'ERISTICS

CAUTIONS

2.

Maintenance

The

(replace

Cautions

3.

Do

not

requirements

check

valve

defective

for

disassembly

deform

OF

FOR

or

DISASSEMBLY

For

of

the

valve

and

damage

MAIN

S/N

pump

with

PARTS,

AND

78001

thru

diaphragm

one).

new

reassembly

diaphragm

the

MAINTENANCE

REASSEMBLY,

S/N

78001304

be

flat

must

when

and

disassembling.

REQUIREMEN'I,

continued

damaged.

not

Do

mistake

not

the

direction

reassembling.

Take

care

not

to

turn

over

of

the

diaphragm

the

edge

of

the

diaphragm

and

the

when

order

of

packings

when

reassembling.

61

TROUBLE

ROBIN

S/N

For

SHOOTING

CARBURETOR

78001

thru

CHECKLIST

S/N

78001304

TROUBLE

Fuel

carburetor

moves

between

reaching

is

not

(fuel

and

up

fuel

tank

the

only

down

and

carburetor).

Fuel

carburetor,

reaching

is

but

not

cylinder.

POSSIBLE

Pump

diaphragm

Check

valve

(pump

damaged.

Pump

diaphragm

order.

Carburetor

fixing

damaged.

Choke

Needle

Fuel

Metering

Valve

closed

not

valve

glued.

passage

spring

clogged.

lever

not

CAUSE

damaged.

diaphragm)

and

.gasket

set

loose

part

fully.

lower.

properly.

set

or

deformed

in

or

incorrect

packing

REMEDY

Replace. Repair

Correct

Retighten

Close

replace.

or

order.

replace.

or

choke

fully

choke).

Disassemble

and

replace.

Disassemble

Adjust

Set

correctly.

clean.

or

(check

clean

or

Excess

(flooded

fuel

is

pumped

condition).

(H)

(L)

screws

Dust

adhered

(H)

(L)

screws

Metering

Diaphragm

Set

RPM's

(L)

screw

Valve

and

Throttle

increased).

not

Metering

Valve

spring

tightened

between

adjustment

higher.

lever

not

deteriorated.

lower.

system

disc

lever

clogged.

screen

not

set

height

not

set

much.

too

needle

properly.

set

stained

properly

incorrect.

valve

incorrect.

damaged.

or

(idling

properly.

and

seat.

RPM's

Adjust

Dksassemble

Adjust Adjust

Set

correctly.

and

correctly. correctly.

correctly.

Replace.

Adjust

Disassemble Disassemble

correctly.

and

replace.

Set

correctly.

Adjust

Set

correctly.

clean.

clean

or

62

TROUBLE

For

SHOOTING

ROBIN

S/N

CARBURETOR

78001

thru

CHECKLIST,

S/N

78001304

continued

TROUBLE

RPM's

all

(engine

hollow

Engine

malfunctions,

restarting,

increased

not

stop

or

sound).

stops

or

after

but

engine

runs

at

smoothly.

Too

rich

with

(H)

screw

,closed

fully.

POSSIBLE

(H)

adjustment

screw

system

screw

clogged.

Metering

Valve

spring

Neexlle

valve

Diaphragm

,Screen

Fuel

Air

(H)

clogged.

tank

vent

screw

height

lever

not

set

worn.

deteriorated

ventilation

clogged.

or

worn

CAUSE

incorrect.

(fuel

passage,

incorrect.

main

properly.

damaged.

or

hole

plugged.

damaged.

etc.)

REMEDY

Adjust

Disassemble

Adjust

Set

correcaly.

and

correctly.

Replace.

Disassemble

and

replace.

Disassemble

and

Replace.

clean.

clean

or

dean.

clean.

Fau!

acceleration.

Overtlow.

(H)

(L)screws

Metering

Diaphragm

Leak

rom

Main

nozzle

Neee

Control

valve

tightened.

lever

height

loose.

diaphragm

clogged

clogged.

and

properly.

Metering

Diaphragm

lever

higher.

not

set

incorrect.

gasket.

((H)

valve

screws

spring

system).

not

properly.

set

Adjust

(H)

(L)

screws.

correctly.

Retighten.

Disassemble

Adjust

Set

correctly.

and

clean.

and

clean.

correctly.

63

ROBIN

CARBURETOR

FOR

S/N

SERVICE

78001305---

MANUAL

UP

The

SIN

following

78001305

Construction

is

available

not

up"

this

at

time

on

the

carburetor

used

on

Principle

of

operation

Operation

Characteristics

for

disassembly

of

main

and

parts,

reassembly.

maintenance

requirements,

cautions

TROUBLE

SHOOTING

CHECKLIST

LECO

P-1

AEROSOL

GENERATOR

6?

TROUBLE

SHOOTING

CHECIST

TROUBLE

insufficient.

blast

Air

Blower

Chemical

while

Chemical

while

troubles.

drips

running.

not

drips

running.

from

blower

POSSIBLE

engine

Low

Worn

Defective

Insecticide

Unit has

run

blower

happen

can

Engine

Excessive

Insecticide

RPM.

bearings.

and/or

fans

tank

been

out

positioned

of

the

has

through

when

RPM

too

flow

tank

CAUSE

baffles.

completely

filled

such

insecticide

air

the

rate.

pressure

engine

the

low.

completely

filled

top.

to

chemical

that

into

tank

tube.

running.

is

not

to

top.

the

This

REMEDY

Increase

maximum.

to

Replace.

air

Leave

top

See.page

Start

full is

Set RPM.

Reduce.

Leave

top

See

1/2"

a

tank

the

of

14,

engine

the

1/2"

a

the

14,

until

for

tank

throttle

cleared.

throttle

of

page

Figure

air

Figure

at..the

space

filling.

when

13.

and

run

blower

the

maximum

at

space

filling.

when

13.

at

the

Chemical

tank

Engine

acceleration

leaks

cap.

has

at

poor

low

or

fittings.

insecticide

RPM.

Fittings

Defective

Tank

Bad

Carbon

cylinder,

Point

Reed

Gas

Carburetor

threaded

cross

O-ring.

threaded.

cross

cap

timing.

accumulated

exhaust

dirty

valve

escaping

port,

damaged.

or

damaged:

from

plugged.

defective.

or

muffler,

in

etc.

crank

case.

tail

pipe,

Retighten

replace.

or

Replace.

Retighten. Adjust.

Clean

replace.

or

Replace.

Inspect

case

Clean.

trouble

page

and

replace

packing.

See

carburetor

shooting

62.

checklist,

crank

TROUBLE

OUBLE

St-tlI3TING

CHECKLIST,

continued

Engine

running

stops

rough.

while

operating.

Engine

will

not

start.

timing.

Fuel

Engine

Carbon

Spark

No

veltugged.

cap

burl

ated

plug

in

fuel

weakllrk.

or

out.

t

ml.

clliler.

in

Clean.

trouble

page

See

shoo

62.

Adjust.

Replace

ring,

Clean.

Use

Fill

Replace

point,

Set

Replace

cylix

etc.

correct

tank.

coil,

etc.

plu

spark

spar

Excessive

Rxcessive

Insufficient

pressure.

chemical

vibration.

chemical

or

no

flow.

flow._

air

comport.

Poor

Control

Blower

Engine

Defective

Control

Defective

valtop

proll

ing

not

Og

vahop

blm.

at

set

smooth.

ins

at

set

mohigh

toolow

position.

tank

cap.

position.

Replace

etc.

Decrease

Inspect.

sett

Rep

Replace.

Increas

setti

Repair.

69

TROUBLE

SHOOTING

CHECKLIST,

continued

No

chemical

Noise

TROUBLE

flow.

in

blower.

POSSIBLE

No

chemical

Control

No

air

missing

cap.

No

air

plugged

Strainer

Imulticient

Fans

and

Defective

in

valve

closed

pressure

defective

or

pressure

air

pressure

in

insecticide

air

pressure

baffles

bearings.

CAUSE

insecticide

on

insecticide

on

tank.

stopped

or

tank

O-ring

tube.

lank

insecticide

at

tank

dirty

insexaicide

on

hitting.

up.

mused

causexl

plugged.

or

by

tank

by

tank.

REMEDY

Fill.

Open

clean.

or

Replace.

Clean

Increase

replace.

or

replace.

or

engine

Replace.

RPM.

7O

Cleaner

Air

Cleaning

Assembling

Blower

........................................

Calibrating

Dosage

Setting

............................................................

Instructions

.............................................................

Flow

the

Capacity

Tank

Fuel

Insecticide

Carburetor

Adjusting

Carburetor

Adjusting

Cautions

Characteristics Construction Maintenance

Operation

Principle

Trouble

Carburetor

Control

Valve

Setting

Controls

Conversion

Cube

.................................................................

Rate

Flow

...............................................

Description

.Dispersal

Engine

..................................................................

Adjustments

Carburetor Carburetor

Idling Magneto

Spark

Engine

Choking

Maintenance

Parts

Preparation

Fuel

Specifications

Carburetor

Displacement

Fuel-Oil

............................................................

Tank

78001

(S/N

Service

for

Manual

............................................................

Disassembly

of

.........................................................

Requirements

...........................................................

Operation

of

Shooting

Service

the

Table

..............................................................

Head

Manual

..................................................

Flow

...........................................................

(S/N

RPM

Plug

...........................................................

Gap

Setting

Cleaning

Gap

Recommendations

(Primer

............................................................

Oil

and

Mixture

..........................................................

Mixture

INDEX

....................................................

Rate

.........................................................

Rate

78001

78001305)

..................................................

78001304)

S/N

thru

(S/N

78001

and

Main

Parts

..............................................

Checklist

..................................................

...............................................

78001305

(S/N

..................................................

S/N

thru

...................................................

....................................................

thru

Reassembly

.............................................

78001304)

..............................................

....................................

78001304)

S/N

...................................

up)

.................................

..........................

Setting

Pump)

Instructions

Operation

for

.......................................................

17

14

3

15

9

3

55

53

55

57

55

57

56

62

65

15

3

15

3

7

3

16

16 16

12

10,

17

35

9 9

9

7!

INDEX

Engine

Filling

Flow

Flow Foreword

Fuel

Illustrated

Index Imeeticide

Insecticide

Instructions

Specifications,

Lubrication

Spark

Tank

Type

For

Air

Bearing

Blower

Carburetor Carburetor

Complete

Control

Engine Engine

Engine

Insecticide Insecticide Insecticide

Nozzle

Capacity

Filling

Plug

.........................................

Capacity

........................................-.---------------.--.--.

Starting

S/N S/N

Insecticide

Rate

Oil

and

Tank

S/N

Cleaner

Procedure

78001

78001305

Conversion

Settings

................................................................

Mixture

Capacity

78001

78001305

Parts

Breakdown

Assembly

Support

(S/N

Unit

Valve

(S/N (S/N

(S/N

Tank

Head

Head Head

System

Tank

..............................................................

Procedure

Asscmblin

Cahoratin

Engine

Fill/n

Opcratin

Lubrication

Manual

Net

Issue

Weight

Flow

Maintenance

Insecticide

...........................................................

..............................................................

.............................................................

..............................................................

continued

...........................................................

.........................................................

78001304

S/N

thru

up

Tank

Table

........................................................

.......................................................

thru

.......................................................

78001

78001305

(S/N (S/N

78001

780021

78001305

Assembly

Assembly Assembly

......................................................

..........................................................

Rate

Tank

.................................................

....................................................

................................................

78001304

S/N

up

78001305

(S/N

78001304)

thru

up)

7800810)

78001

7800811

S/N

thru

S/N

thru

S/N

thru

up)

780020)

78001304)

up)

(S/N

78001

(S/N

7800811

(S/N

78001937

(S/N

78001

(S/N

7800910

(S/N

78002064---

..................................................

...................................................

.................................................

thru.7800810)

S/N

up)

S/N

thru

7800909)

S/N

up)

78001936)

78002063)

9

10 12

14

15 15

4 9

9

19 51 27

29

48

51 21

25

34

37

41

45 32 33

33A

30

31

31A

71

3

14 14

1

17 14

14

9

3

72

INDEX

Parts

Breakdown

Cleaner

Air

Bearing

Blower

Carburetor Carburetor

Complete

Control

Engine

Insecticide

Insecticide Nozzle

Nozzle

Head

Preparation

Aerosol

Engine

Flushing

Preventive

Scope

Serial

Setting

ShippMg Shipping

Spark

Maintenance

..................................................................

Number

the

Cube

Weight

Plug

Specifications

Aerosol

Engine Engine

Fuel

and

Insecticide Lubrication

Net

Weight

Shipping Shipping

Spark

Starting

Engine

Plug

Procedure

Engine

Stopping

Storage, Theory

the

Preparations

Operation

of

Section

Assembly

Support

..............................................................

(S/N

Unit

(S/N

Unit

Valve

(S/N

........................................................

78001

780021

78001305

Tank

...................................................

(S/N

.......................................................

78001

78001305

78001

7800811

thru

Assembly

Assembly Assembly

Storage

for

Generator

..............................................................

.............................................................

Record

Rate

Flow

............................................................

...........................................................

...............................................................

Gap

...........................................................

.............................................................

Generator

(S/N

78001

78001305

(S/N

Oil

Mixture

Tank

...........................................................

Cube

.....................................................

....................................................

......................................................

thru

Capacity

.........................................................

Weight

............................................................

(S/N

78001

78001305

(S/N

thru

Engine

for

.......................................................

78001305

78001304)

thru

up)

..........................................

S/N

thru

up)

780020)

S/N

78001304)

S/N

up)

.............................................

78001

(S/N

7800811

(S/N

78001937---

(S/N

78001

7800910

(S/N

78001304)

S/N

up)

..............................................

....................................................

.................................................

78001304)

S/N

up)

.............................................

................................................

...................................................

up)

...................................

......................................

7800810)

........................................

.......................................

thru

.................................

.....................................

7800810)

S/N

78001936)

S/N

thru

up)

.............................

7800909)

S/N

up)

..................................

.......................................

........................

..........................

19

51 27

29

48

51

21

25

34

37

41 45

32

33

33A

30

31

17 17

17

7

3

15

3

9

16

3

3 9

9

9 3

9

3

9

10 12

13

17

7

73

INDEX

Storage,

Theory

Trouble

Preparations

Operation

of

Shooting

Carburetor

Leco

Aerosol

P-1

Warranty

Engine

Weight

Domestic

Export

Net

Shipping

for

Checklist

(S/N

78001

Generator

thru

S/N

78001304)

17

7

62

67

2

3

3 3 3

lnufaeture

by

.CLARKE

159

N.

Garden

Ave.

POBox

72197

Roselle,

IL

60172

Phone"

(630)

894-2000

Fax:

(630)

582-0706

ENGINEERING

TECHNOLOGIES,

INC.

leco P-1 Instruction Manual And Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual