Leakwise ID-220 SERIES, SLR-220, SLC-220 User Manual

LEAKWISE
®
Oil on Water Detection & Monitoring
ID-220 SERIES MODEL
SLC-220 Smart Leakwise Controller
&
SLR-220 Smart Leakwise Receiver
for Remote SLC-220’s
Connected to
Any ID-220 Sensor
USER GUIDE
Rev. 2.0 June 2018
With 2
nd
Generation of Main and Outputs Boards
And Firmware Version 4.1 and later
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Important notes for using a Leakwise system
Refer to the relevant Sensor User Guide for specific information about sensor certification, installation and operation.
Consider the following during operation:
1. Beware of high voltage 100 - 240 ±10% VAC inside the enclosure of the controller unit! Only qualified personnel may service the system.
2. For a controller in a NEMA 7 or Exd enclosure installed in a Hazardous Area: The enclosure may be opened for service only when the surrounding atmosphere is known to be non-explosive! Consult your local Safety Officer!
3. For a controller in a NEMA 4 (IP65) enclosure: Close the cover properly to attain the weatherproof properties of the enclosure.
For safety: Install a padlock on each quick release latch of enclosure cover!
4. Ambient operating temperature: -20 to +67°C (-4 to +152°F)
5. Maximum relative humidity inside enclosure: 95%, non-condensing.
6. Maximum altitude: 2000 m.
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Contents
Important notes for using a Leakwise system ................................................................................................................. 3
Warnings ........................................................................................................................................................................... 7
1 General Description .............................................................................................................................................. 9
2 Installation ............................................................................................................................................................ 13
2.1 Sensor Installation ............................................................................................................................................. 13
2.2 Mounting and Wiring the SLC-220 ................................................................................................................... 13
2.2.1 Connecting the Power Cable ................................................................................................................... 14
2.2.2 Connecting Sensor Cables to SLC-220 .................................................................................................... 15
2.2.3 Connecting the Analog 4-20 mA / 0-5 V Outputs .................................................................................... 17
2.2.4 Connecting the Relay Outputs ................................................................................................................. 19
2.2.5 Adding / Removing Outputs boards, and Selt-Test .................................................................................. 21
2.2.6 Front Panel Status Lights, On-Board Buzzer .......................................................................................... 23
2.2.7 Connecting the RS-485 SCADA Serial Port ............................................................................................ 26
2.2.8 Connecting the RS-485 SLC-220 Interconnect Serial Port ..................................................................... 27
2.2.9 Connecting a PC to RS-232 Serial Port .................................................................................................. 28
2.3 Maximum Cable Length between Sensor and SLC-220 .................................................................................... 29
3 Sensor signals, processing & Calibration ........................................................................................................... 31
Status Description ....................................................................................................................................................... 34
Parameters Description ............................................................................................................................................... 34
4 Using the SLC-Manager Program ...................................................................................................................... 37
4.1 Program Installation ............................................................................................................................................ 37
4.2 Entry Screen ........................................................................................................................................................ 37
4.3 Main Sensors View Screen ................................................................................................................................. 39
4.4 Sensor Settings Screen ........................................................................................................................................ 40
4.5 SLC-220 Settings Screen .................................................................................................................................... 46
5 Using the optional front panel LCD ................................................................................................................... 51
6 Using the optional GSM MODEM ..................................................................................................................... 55
6.1 Configuration Messages ....................................................................................................................................... 57
6.1.1 User Configuration ...................................................................................................................................... 57
6.1.2 Active Sensors .............................................................................................................................................. 57
6.1.3 Sensor Name ................................................................................................................................................ 58
6.1.4 Update Interval ............................................................................................................................................ 58
6.1.5 Sensor Sample Interval ................................................................................................................................ 59
6.2 Calibration Messages ........................................................................................................................................... 60
6.2.1 Set-Points Setting ......................................................................................................................................... 60
6.2.2 Season Setting .............................................................................................................................................. 60
6.2.3 Automatic Calibration .................................................................................................................................. 61
6.2.4 Write Calibration ......................................................................................................................................... 61
6.2.5 Calibration Confirmation............................................................................................................................. 61
6.3 Inquiry Messages ................................................................................................................................................. 62
6.4 Testing the GSM MODEM .................................................................................................................................. 63
7 SLR-220/SGM ...................................................................................................................................................... 64
8 Troubleshooting Guide ........................................................................................................................................ 67
9 Appendix A: Installation in Hazardous Area .................................................................................................... 71
10 Appendix B: Connecting a PC to SLC-220 ........................................................................................................ 71
11 Appendix C: Updating SLC-220 Firmware ....................................................................................................... 75
12 Appendix D: Ferrites for EMC Compatibility................................................................................................... 79
13 Appendix E: SLC-220 Drawings ......................................................................................................................... 82
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Warnings
English
This is a Class A product. In a domestic environment, this product may cause electromagnetic interference in which case the user may be required to take adequate measures to correct the interference.
This is a measurement CAT I device. Do not use in CAT II, CAT III or CAT IV measurement circuits.
An external switch or circuit breaker (5 Amp) must be installed on the power input line of the instrument. This switch must disconnect both poles of the supply voltage. It should be rated, labeled and located appropriately.
INSTALLATION IN HAZARDOUS AREAS:
Do not open the controller enclosure when an explosive gas atmosphere may be present! Keep enclosure cover tight while circuits are alive. Seals are required within 3 inches of enclosure threaded holes. Comply with local norms and regulations during installation and operation.
The power input, sensor input/s and system output connections should be installed by a qualified electrician.
SLC-220 controller:
For personnel safety and to avoid damage to the instrument:
Disconnect AC/DC supply power before removing the Main board frame.
The On-Off switch is wired in series with the 12VDC internal supply.
Set On-Off switch to Off before connecting / disconnecting any wires!
Leakwise sensors are floating devices. The installation must allow their free floatation and avoid submergence.
Leakwise sensors are delicate instruments. Handle with care! Do not drop. Avoid damages to the cable/s during installation and operation, as this will void the IP67 sealing.
Installation: Follow mechanical and wiring instructions as detailed in the User Guide. Do not use the system beyond its specifications.
If installed or used in a manner not specified in this User Guide, the protection provided by the instrument may be impaired.
The sensor is constructed of a plastic material that constitutes a potential electrostatic hazard. Do not rub! Clean only with a damp cloth.
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Français
Ceci est un produit de classe A. Dans un environnement domestique, ce produit peut provoquer des interférences électromagnétiques. Dans ce cas l'utilisateur peut être tenu de prendre des mesures adéquates pour corriger l'interférence.
Ceci est un dispositif de mesure CAT I. Ne pas utiliser dans CAT II, CAT III ou CAT IV circuits de mesure.
Un interrupteur externe ou disjoncteur (5 Amp) doivent être installés sur la ligne de l'instrument d'entrée de puissance. Cet interrupteur doit déconnecter les deux pôles de la tension d'alimentation. Il devrait être classé, étiqueté et situé de manière appropriée.
INSTALLATION DANS DES ZONES DANGEREUSES:
Ne pas ouvrir le boîtier du contrôleur quand une atmosphère explosive de gaz peut être présente! Gardez le couvercle du boîtier étanche tandis que les circuits sont actifs. Des joints sont nécessaires dans les 3 pouces de l'enceinte des trous filetés. Se conformer aux normes et réglementations locales lors de l'installation et de l'exploitation.
Les entrées d'alimentation, entrée du détecteur/s et le système de sortie des connexions doivent être installés par un électricien qualifié.
Contrôleur SLC-220:
Pour la sécurité du personnel et pour éviter tout dommage à l'instrument:
Déconnectez d'alimentation AC / DC avant de retirer le cadre de la carte principale.
L'interrupteur On-Off est câblé en série avec l'alimentation interne 12VDC.
Réglez l'interrupteur On-Off Off avant de brancher/débrancher tous les fils!
Les détecteur Leakwise sont des dispositifs flottants. L'installation doit permettre leur flotation libre et éviter toute submersion.
Les détecteur Leakwise sont des instruments délicats a manipuler avec soin! Ne pas lacher!
Tout dommage créé au câble/s lors de l'installation et de l’utilisation, annulerait automatiquement
l'étanchéité IP67.
Installation: Suivre les instructions mécaniques et le câblage comme détaillé dans le Guide Utilisateur. Ne pas utiliser le système au-delà de ses spécifications.
Si installé ou utilisé d'une manière non spécifiée dans ce Guide de l'utilisateur, la protection fournie par l'instrument peut être altérée.
Le détecteur est constitué d'un matériau plastique qui constitue un danger potentiel électrostatique. Ne pas frotter! Nettoyer uniquement avec un chiffon humide.
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1 General Description
The SLC-220 Smart Leakwise Controller is a digital signal processor that interfaces with Leakwise ID-220 Series Sensors to report hydrocarbons spill/leak alerts, including layer buildup and thickness, to users via a wide variety of outputs and communication interfaces for local or remote reporting. The SLC-220’s modular design and flexible configuration provides solutions for all specific customer needs. It can be AC or DC line powered or battery powered, and it operates in wired and/or wireless applications. The SLC-220 supports up to four (4) Leakwise Sensors per unit. Multiple SLC-220 Controllers can be interconnected to provide a cost-effective, multi-sensor network (up to 40 sensors).
Block Diagram:
µC Main Board
1
2
3
4
Leakwise Sensor #
AutoCleaner
Control
Auto
Cleaner
Wireless
Communication:
GSM / Satellite /
Point-to-Point
Indicates
optional feature
Outputs Board # 4
Outputs Board # 3
Outputs Board # 2
Outputs Board # 1
()
1 x 4-20 mA
5 x Relay, SPDT
PC
Connectivity
(Setup &
Calibration)
Power Supply
SCADA
Connectivity
(Modbus)
Status Lights
6 Lights
Display
4.3” Graphic Color LCD
480*272 Dots +
Touch Panel
Additional
SLC-220
Units (up to 9)
HART
Connectivity
(future)
Hardware
Enhancement
Options
RS-232
RS-485
RS-485
RS-232
RS-232
RS-232
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The SLC-220 is designed for low-power consumption in onshore and offshore applications without an available power source. Therefore, the operating software extensively uses a “sleep mode” algorithm that turns off unnecessary hardware. Each monitored sensor is powered on for a short duration for sampling and decision making, and then turned off. This off interval is user­programmable. Careful selection and programming of optional features will enable operation for months from a single battery charge.
All SLC-220 settings and calibrations can be changed locally or remotely through:
Local LCD & touch screen or RS-232 connection to a PC with the SLC-Manager program (program supplied with a cable)
Remote RS-485 connection to the control room through Modbus
Remote cellular phone messaging if a Cellular modem is installed (SIM card required,
supplied by customer)
The Status of the system is available to the user locally on the LCD or with the SLC-Manager on the PC, or remotely at the control room through wires connectivity (Modbus) or wireless connectivity (Cellular / Satellite / Point-to-Point radio).
There are three types of SLC-220:
1. SLC-220/Multi, which supports up to four Leakwise sensors.
2. SLC-220/Basic, which supports up to two Leakwise sensors.
3. SLR-220, which supports up to four local sensor and multiple remote sensors connected to remote SLC-220 controllers.
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Multiple SLC-220 units as a big system with a single connection to a SCADA:
The main unit is SLC-220 #1, also called SLR-220 (Smart Leakwise Receiver). It collects information from other SLC-220 units by wired or wireless connectivity.
SCADA (Modbus)
SLC #2
SLC #7
SLR (SLC #1)
SLC #8
SLC #4
SLC #6
SLC #3
SLC #5
RS-485
RS-485
RS-485
RS-485
RS-485
PTP
PTP
GSM
GSM
GSM
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2 Installation
Installation of the SLC-220 system includes three major steps. First, the sensors and the SLC-220 unit must be installed in their respective locations. Then, the interconnecting cables should be wired. Finally, configuration and calibration of the system components should be performed. Prior to the calibration procedure, fully install the sensor that has to be calibrated. Instructions and procedures for system configuration and calibration are described in the next chapters.
NOTE: For EMC compatibility, ferrites should be installed on the power and sensor/s cables.
Refer to Appendix D.
2.1 Sensor Installation
The sensors should be placed and installed in accordance with installation instructions specific to each type of sensor. Please refer to the appropriate Sensor User Guide.
2.2 Mounting and Wiring the SLC-220
The SLC-220 unit should be mounted in a dry, shaded location, and should have the inside of the enclosures easily accessible when opening the cover.
For a 100 - 240 VAC system, refer to the following SLC-220 Wiring Diagram: DWGW SLC 003 5. For a 12 / 24 VDC system, refer to the following SLC-220 Wiring Diagram: DWGW SLC 004 2. Refer also to mechanical drawings A SLC 0020, A SLC 0021 and A SLC 0030, and when applicable refer to the NEMA 7 / Exd enclosure drawing/s.
If Safety Barriers are required (hazardous Area installation) refer also to Appendix B in Sensor User Guide, to drawing DWGV2200012 that shows the summary of ITS certificate No. Ex01E2023.
The IP65 / NEMA 4 enclosure has a transparent cover with two latches on the right side and hinges on the left side. After opening the transparent cover there is access to the LCD with touch screen (if installed), installed on the front panel. Access to the boards and wiring connections is easy: Lift the front panel with a finger inserted into the hole on the right side of its edge (the hinges are on the left side).
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2.2.1 Connecting the Power Cable
Make sure that there is no power connected to the cable. Pass the cable through the electrical conduit that goes from the power source to the SLC-220. Pass the cable through the input gland on the bottom side of the enclosure.
For 100 - 240 VAC: Connect the cable to the power-supply terminal block inside the enclosure as follows:
Power Line Contact of Power Supply
Terminal Block
AC PHASE 1 (L) AC NULL 2 (N) FRAME GROUND 3 (FG)
NOTE:
Use wires of minimum 18AWG, specified to at least 90°C and 300V. An external switch or circuit breaker (5 Amp) must be installed on the power input line of SLC-220. This switch, located near SLC-220, must disconnect both poles of the supply voltage. It should be rated appropriately and must be marked as the disconnecting device for SLC-220.
For 12 or 24 VDC:
Connect the cable to the power-supply terminal block inside the enclosure as follows:
Power Line Contact of Power Supply
Terminal Block
+12 or + 24 V 1 (+) 12 V or 24 V RETURN 2 (-) FRAME GROUND 3 (FG)
Power consumption is 24 Watts maximum.
Note:
1. A Power On-Off switch is installed near the Power Supply terminal block for easier maintenance when power should be turned off before making wiring changes. The switch disconnects the 12VDC supply to the boards, not the Mains power!
2. When the SLC-220 is powered up, it goes through a self-test procedure of a few seconds which turns on all status lights. Only then the sensors are sampled normally and the lights, relays and 4-20mA outputs are updated to real values.
NOTE for SLC-220/Multi: If one or more Outputs Boards are provided, they are installed on a separate metallic mounting plate above the Main board. The mounting plate can be easily removed since it is fastened by four quick-disconnect nylon studs, giving access to the Main board. The nylon suds should be used gently to avoid break!
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2.2.2 Connecting Sensor Cables to SLC-220
Up to four sensors may be connected to the SLC-220. Each sensor is connected individually. The sensor wires are passed through the proper sensor cable gland in the external wall of the enclosure. Then they are connected to the respective contacts in terminal block TB10 (on Main Board) as follows:
Wire Color TB10 Contact Contact Function Red or Brown or Black#1 + Sensor +12 VDC (DET+)
Black or Yellow or Black#2 - Sensor GROUND (DET-) Blue, or Black#3 SIG Sensor SIGNAL (Iout)
Note: For EMC compatibility, a small EMC Filter board is installed as an extension to TB10.
Refer to Appendix D.
Main Board picture:
TB10 is on the right side
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Each sensor input has an indicating red LED on the board to indicate when it is energized. The LEDs are located on the left side of TB10.
For Hazardous-Area installation, connect the sensor through Zener Safety Barriers which are installed on an isolated DIN rail inside the enclosure. If the safety barriers are supplied with the controller, their Safe-Area side is already wired to TB10. Connect the sensors to the Hazardous­Area side of the safety barriers: Wire Color Safety Barrier Contact Contact Function
Red or Brown or Black#1 MTL 7715+ point 3 Sensor +12 VDC (DET+) Black or Yellow or Black#2 MTL 7715+ point 4 Sensor GROUND (DET-) Blue, or Black#3 MTL 7710+ point 3 Sensor SIGNAL (Iout)
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2.2.3 Connecting the Analog 4-20 mA / 0-5 V Outputs
Up to four Outputs boards may be installed in one SLC-220/Multi, up to two in SLC-220/Basic. The first board on SLC-220/Multi, located rightmost, is associated with sensor #1; the second board from the right is associated to sensor #2, etc. For SLC-220/Basic, the lower board is associated with sensor #1; the upper board is associated with sensor #2.
Outputs Board picture:
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If the SLC-220 unit is equipped with Outputs board/s, pass the 4-20mA cable through the proper cable gland in the external wall of the enclosure. Then connect the two wires to the contacts of terminal block TB19 as follows:
TB19 Contact Contact Function Iout 4-20 mA + (Current source, non-isolated)
GND 4-20 mA - (Current return, non-isolated) If 0-5 V output is required (instead of 4-20 mA), connect each of the two wires to TB19 as follows: TB19 Contact Contact Function Vout 0-5 V + (non-isolated)
GND 0-5 V return (non-isolated) Note: At this point, the current / voltage output is not galvanically isolated. Setting the functionality / range of the output is done by jumpers on the Outputs board:
JP5 position JP6 position Range at TB19
2-3 2-3 0-5 V 1-2 2-3 4-20 mA < This is the default setting 2-3 1-2 0-20 mA 1-2 1-2 0-24 mA
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Arranging the wires: For SLC-220/Multi, there is one white plastic wire saddle below each Outputs board. Insert the wires into the saddles and guide them to the left of the enclosure, then down and to the cable gland.
Note: If there is only one Outputs board and more than one sensor, and the Common functionality of the Outputs board is selected by setup, then the Analog output will be associated with sensor#1. Note: For a disabled sensor associated with an Outputs board, the 4-20mA output will default to
4.33 mA.
2.2.4 Connecting the Relay Outputs
Up to four Outputs boards may be installed in one SLC-220/Multi. The first board, located rightmost, is normally associated with sensor #1; the second board from the right is normally associated to sensor #2, etc. (See note 3 in 2.2.5 for exceptions).
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For SLC-220/Basic, the lower board is associated with sensor #1; the upper board (if installed) is associated with sensor #2. Pass the cable through the proper cable gland in the external wall of the enclosure. Then connect the wires of this cable to the contacts of terminal blocks TB14 till TB18 of the appropriate Outputs board as follows:
Relay number
Indicated Status
Terminal Block
Contacts
#1
Water or Oil / High Oil for sensor #1
TB14
NO
COM
NC
#2
Oil or Oil / High Oil for sensor #2
TB15
NO
COM
NC
#3
High Oil or Oil / High Oil for sensor #3
TB16
NO
COM
NC
#4
Air or Oil / High Oil for sensor #4
TB17
NO
COM
NC
#5
Fail or Common Fail for all sensors
TB18
NO
COM
NC
NO: Normally Opened contact, COM: Common point, NC: Normally Closed contact.
Arranging the wires: In SLC-220/Multi, there is one white plastic wire saddle above every Outputs board. Insert the wires into the saddles and guide them to the left of the enclosure, then down and to the cable gland.
Each relay has an indicating LED on the board to indicate when it is energized.
The relays can be set to operate in normal mode or in fail-safe mode. Changing the setting is done in SLC-220 Settings (chapter 4.5).
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There are two modes to use the relays, depending on the setup:
1. Normal mode: Each sensor activates five relays on the relevant Outputs board. There is one relay associated with each status: Water, Oil, High Oil, Air and Fail.
2. Common mode: If only one Outputs board is installed, relay #1 will alarm on Oil / High Oil for sensor #1, relay #2 will alarm on Oil / High Oil for sensor #2, etc., and relay #5 will alarm on Fail in any of the enabled sensors. This results in individual Oil / High Oil indication and a common Fail indication.
Changing between the modes is done in SLC-220 Settings (chapter 4.5).
2.2.5 Adding / Removing Outputs boards, and Selt-Test
Up to four Outputs boards may be installed in one SLC-220/Multi. The first board, located rightmost, is associated with sensor #1; the second board from the right is associated to sensor #2, etc. The Outputs boards are connected in a series chain to the Main board which sends updated data to the relays and to the Analog output.
Outputs board #1 is connected by a flat cable from header J11 to header J6 on the Main board. Outputs board #2 is connected by a flat cable from J11 to J12 on Outputs board #1. Outputs board #3 is connected by a flat cable from J11 to J12 on Outputs board #2. Outputs board #4 is connected by a flat cable from J11 to J12 on Outputs board #3.
Note 1: Headers J11 and J12 on each board are actually in parallel; therefore, they may be interchanged in cases where it is more convenient, for example in SLC-220/Basic.
There are four jumpers on each Outputs board which must be set properly to ensure correct operation of the outputs. The setting depends on the total number of sensors and Outputs boards, and their position in the chain: For SLC-220/Multi, where additional Outputs board/s (up to 4) may be added at any time, the rightmost Outputs board in the chain will be associated with sensor #1 and will have address #1 (JP1 shorted, JP2, JP3, JP4 disconnected). Second Output board in the chain will be associated with sensor #2 and will have address #2 (JP2 shorted, JP1, JP3, JP4 disconnected), etc.
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Associating an Outputs board with sensor #1:
Note 2: Update the number of installed Outputs boards in SLC-220 Settings (chapter 4.5).
Note 3: In principle it is not important to associate a certain Outputs board in the chain to a certain
sensor in a rigid order. Note 4: It is also possible to associate more than one Outputs board to the same sensor! By
doing this, for example, two relays on different Outputs boards will give indications in parallel for the specific sensor status, and two 4-20mA outputs will give the same information for this sensor.
Note 5: An Outputs board associated to a disabled sensor will not operate: All relays will be de­energized, and all 4-20mA outputs will be set to 4.33 mA.
Outputs board self-test:
1. Power down the controller.
2. Remove the jumper from JP1 / JP2 / JP3 / JP4 of the Outputs board to be tested.
3. Power up the controller.
4. The relays will be energized and de-energized in sequence one after the other.
5. The 4-20mA output will change between 5mA and 10mA when a complete sequence cycle of the relays in finished.
6. Power off the controller.
7. Insert the jumper back to JP1 / JP2 / JP3 / JP4 (where it was before).
8. Power on. The Outputs board will operate normally.
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2.2.6 Front Panel Status Lights, On-Board Buzzer
There are six status lights on the front panel. The Power (green) light indicates operation of the unit. The other five lights can be used in either of two operating modes:
1. Common mode: Water (green), Oil (red), High Oil (red), Air (yellow) and Fail (yellow) lights will turn on if any of the enabled sensors (up to four sensors) generates the appropriate status. Therefore, it is possible that more than one light is turned on.
2. Individual mode: Oil 1 (red), Oil 2 (red), Oil 3 (red), Oil 4 (red) and Fail (yellow) lights will be operated as follows:
Oil 1 will turn on when sensor #1 generates Oil or High Oil status.
Oil 2 will turn on when sensor #2 generates Oil or High Oil status.
Oil 3 will turn on when sensor #3 generates Oil or High Oil status.
Oil 4 will turn on when sensor #4 generates Oil or High Oil status.
Fail light is common to all enabled sensors. It will turn on if any of the four sensors
is in Fail status.
Therefore, it is possible that more than one light is turned on.
Note: Status of a disabled sensor will not be reflected in the status lights.
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The system is supplied in Common mode for systems supplied with a single sensor, and in Individual mode for systems supplied with more than one sensor. In order to change between
modes, if required, do the following:
1. Remove the existing Lights board from the front panel.
2. Remove the aluminum black Lights panel.
3. Install the black Lights panel inverted with the correct legends facing the user.
4. Install another Lights board (DWG S SLC 003 1) that has correct LEDs colors for the required mode (should be ordered separately). The serial number of a Common mode board end with a "C", while the serial number of an Individual mode board end with a "I".
5. Make the correct mode setting in SLC-220 Settings (chapter 4.5).
Lights Board picture:
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A new type of Lights board (DWG S SLC 003 2) will be installed during 2018. It supports both Common and Individual modes, therefore mode change will be very quick and easy. The board has JP11 MODE jumper to select between the modes. To use the Common mode, install the board with its’ right side above the black Lights panel. To use Individual mode, install the board with its’ left side above the black Lights panel.
New Type of Lights Board:
On-Board Buzzer:
Shoring jumper JP1 near the on-board buzzer (and TB6) enables the buzzer. The buzzer will beep one after a successful parameters update done through the LCD display or through the SLC-Manager PC program. It will beep multiple times if there are problems in the parameters, which will then be rejected.
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2.2.7 Connecting the RS-485 SCADA Serial Port
This port can be used only for connecting a SCADA or any other unit using Modbus protocol to the SLC-220 for setup, calibration and status interrogation. The specifics of using the protocol with SLC-220 are detailed in a separate document.
The port is set to 115,200 Baud as default, 8 data bits, 1 stop bit, no parity and no flow control. The baud rate can be changed by the SLC-Manager program through the PC serial port.
Pass the cable through the proper gland in the external wall of the enclosure. Then connect the wires to the contacts of terminal block TB2 on the Main board as follows:
TB2 Contact Contact Function (SLC-220 side) 1 A (non-inverting input)
2 B (inverting input) 3 Ground / shield of Cable
Note: Operating mode is Half Duplex. Full duplex is not supported. Note: See also the note in 2.2.9.
Main Board top-left corner:
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2.2.8 Connecting the RS-485 SLC-220 Interconnect Serial Port
This port can be used only for future connection of a SLC-220 unit to a network of multiple SLC­220 units and a SLR-220. No other device should be connected to this port.
Pass the cable through the proper gland in the external wall of the enclosure. Then connect the wires to the contacts of terminal block TB1 on the Main board as follows:
TB1 Contact Contact Function (SLC-220 side) 1 A (non-inverting input)
2 B (inverting input) 3 Ground / shield of Cable
Note 1: Operating mode is Half Duplex. Full duplex is not supported. Note 2: Functionality of this port is not implemented yet.
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2.2.9 Connecting a PC to RS-232 Serial Port
A PC can be connected to the SLC-220 for setup, calibration and monitoring the sensors when required. The PC should have the SLC-Manager program installed to do this.
A RS-232 cable is supplied: Male to female, non-crossed Rx & Tx. Connect the 9-pin male D­Subminiature connector to connector J9 on the Main board, as follows:
J9 Contact Contact Function (SLC-220 side) 2 RxD (Data input to SLC-220)
3 TxD (Data output from SLC) 4 DTR (Input, Data Terminal Ready from PC) 5 GND (and shield of RS-232 Cable)
Connection of PC DTR to pin 4 is essential to enable automatic detection of a device connected to this port.
For a PC without a RS-232 connector, a RS-232 to USB adaptor is also supplied.
For IP65 / NEMA 4 enclosure of SLC-200/Multi: Connect the PC to an extension connector located at the top-left of the opened enclosure, and marked "PC".
For IP65 / NEMA 4 enclosure of SLC-200/Basic: Connect the PC to an extension connector located at the right of the opened enclosure, and marked "PC".
For Exd / NEMA 7 enclosure: There is a "PC" connector located under the glass window. This enables easy connection of a PC without the need to open the screws of the enclosure.
The communication through this port is in Modbus protocol with a fixed address 1. Therefore, a SCADA can be connected to the RS-232 port if required. The port is set to a fixed 115,200 Baud, 8 data bits, 1 stop bit, no parity, and no flow control.
Note: The PC and the SCADA share the same serial port on the SLC-220 Main board. When a PC or any other terminal is connected to the RS-232 port, the RS-485 SCADA port is disabled within 10 seconds after the SCADA confirms this event. This is required since the SLC-220 acts as a slave device, and can handle only one master device at a time: PC or SCADA.
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