Leading Edge 56001A, 56001BA, 60011A, 56011A, 56007A Assembly Instructions And Parts List

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MODEL: 56001A, 56001BA, 56011A, 56007A, 60001A, 60011A
ASSEMBLY INSTRUCTIONS & PARTS MANUAL FOR
INDUSTRIAL CEILING FANS
CEILING FANS SHOULD BE INSTALLED
BY QUALIFIED INSTALLER.
SPECIFICATIONS
MODEL
NUMBER
56001A
56001BA
56011A 56007A
60001A 60011A
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE OR SERVICE THE LEADING EDGE CEILING FAN. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. RETAIN FOR FUTURE REFERENCE.
BLADE
SWEEP COLOR VOLTAGE
56” 56” 56”
56” 60” 60”
White Black
Brown
White White
Brown
120 120 120
277 120 120
General Safety Information
WARNING: DISCONNECT POWER BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
1. All electrical wiring should be done by a qualified electrician in accordance with applicable National Electrical Code and local electrical codes.
2. Do not allow moving blades to come in contact with any part of the body.
3. Mount fan so that fan blades are 10 feet or higher from floor.
4. Make sure hanger hooks are mounted securely to structural ceiling members.
5. Do not mount in an area which will allow the fan to get wet.
WARNING: DO NOT USE IN AN EXPLOSIVE ATMOSPHERE.
6. Make certain that the ground wire is connected to the ground terminal and to a suitable electrical ground.
NOTE: When mounted in cathedral ceilings, the blade tip should be at least 12 inches from the angled roof line to prevent air “blow back” causing possible fan sway.
CAUTION: Read and follow instructions carefully. Failure to comply with instructions could result in the risk of fire, shock, and injury to persons.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY DO NOT BEND THE BLADE BRACKETS WHEN INSTALLING THE BRACKETS OR CLE THE FAN. DO NOT INSERT FOREIGN OBJECTS BETWEEN ROTATING FAN BLADES.
ANING
IN
MAX
HZ
50/60 50/60 50/60
50/60 50/60 50/60
MAX RPM
275 275 275
260 315 315
MAX
AMPS WATTSWT(LBS)
1.0
1.0
1.0 .60
1.4
1.4
110 110 110
110 160 160
24 24 24
24 30 30
Description
Leading Edge Fans are designed as a dual purpose product. By minimizing temperature stratification in winter, they can reduce heating costs in high bay buildings. The summertime application provides a gentle downward movement of air for general air recirculation and evaporative cooling. A permanent split capacitor motor and permanently lubricated ball bearings add to the efficiency and quietness of the fans.
Unpacking
1. Remove fan components from carton carefully.
2. Check for shipping damage.
3. Check for missing parts against parts list.
RECOMMENDED MOUNTING HEIGHTS
For heat reclamation, this fan should be mounted on the standard 2’ downrod included. On installations through drop ceilings, note the diameter of the downrod hole in the ceiling should be 2
CAUTION: Fan blades should not be mounted lower than 10 feet above the floor.
12/16 5200-2399-005
1
/2”.
Assembly
This fan includes a “secondary support” safety cable fea­ture that complies with existing C.S.A. (Canadian Standards Association) requirements and all other proposed safety regulations for overhead air movement equipment. To insure proper installation of this important safety feature, please read and follow these instructions carefully.
hook, the pilot hole should be drilled no larger than the minor diameter of the screw threads on the hook. Do not
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put lubricant on the “J” hook. At least 1
/2” of the screw threads should be secured Into the structural wood joist. When the threaded bolt hook is used, be careful to secure tightly with supplied lockwashers and nuts. Attach the hook as instructed and hang the fan.
1. Carefully unwrap the coiled safety cable and motor lead wires.
2. At the motor yoke assembly (A), remove the cotter pin and loosen the hexagon nut. Carefully remove spring washer and the hexagon screw (E).
(See Figure 1)
3. Slide the upper canopy cover (B) (bell shaped) up the rod. Slide the lower canopy cover (C) up to rod.
4. Feed the three wires and the safety cable through the center hole in the steel yoke connecting piece above the motor (A) and then continue feeding wires and cable through the downrod until the wires and cable come out at the upper shackle end (D).
5. Mount the downrod to the yoke (A) and replace the hexagon screw. Secure the spring washer hexagon nut and spread the coffer pin.
NOTICE: The safety cable should be taped to one side of the yoke with electrical tape to prevent the cable from resting on top of motor during running operation.
(See Figure 2)
6. Slide the lower canopy (C) to be a 1/4” minimum height above the motor.
CAUTION: Do not allow the permanently installed lower canopy to touch the revolving motor as damage will occur. Make sure all wires are securely placed to avoid rubbing against the motor.
WIRE
RUBBER ROLLER
Figure 1 - Assembly
COTTER PIN
(A) MOTOR YOKE ASSEMBLY
STEEL YOKE CAPACITOR
WOOD JOIST
HOOK
(D) UPPER SHACKLE ASSEMBLY
CAUTION: Leave 1/4” clearance between upper canopy and ceiling.
(B) UPPER CANOPY COVER (F) SET SCREW
DOWNROD
(C) LOWER CANOPY COVER
CAUTION: Leave 1/4” clearance between lower canopy and motor housing.
(E) MOUNTING HEX BOLT SET
METAL BEAM
STYLES
HEX BOLT
LOCKWASHER
BLADE
PLASTIC PAD
7. Attach the three blades, curved side down to the
motor with the insulation pad mounted between the blade and the motor. Make sure blade holder is flat against motor platform when tightening blade nuts for secure fit.
CAUTION: Blades must be fastened to the motor as shown in Figure 1. DO NOT reverse blades when installing.
NOTE: Blades are weight balanced per set. DO NOT mix on multiple fan installations.
NOTE:Do not bend fan blade brackets.
WARNING: DISCONNECT CIRCUIT POWER BEFORE MAKING ANY ELECTRICAL CONNECTIONS.
UTION: To reduc
CA
e the risk of personal injury, install the primary mounting directly from building structure and use only the hardware provided with the fan.
8. Before attaching the appropriate “J” hook to the
building structure member note the following:
IMPORTANT. WHEN MOUNTING THIS FAN, THE SUPPORT BEAM MUST BE SUITABLE FOR A 50 POUND LOAD LIMIT. CAUTION: If Pilot hole is used with the wood thread
CAUTION: Never adjust the lower shaft bolt assembly which is precision secured during the manufacture of this fan.
ak
CAUTION: M
e sure that blades are attached as
MOTOR HOUSING
shown.
9. This fan is equipped with the required “secondary support” cable. This cable must be affixed to the beam structures and securely clamped in such a man ner to support the weight of the fan in the event the mounting hook or other parts fail. After wrapping cable around a structural member that will support 300 lbs., secure cable with supplied cable clamps as illustrated in Figure 3. (Note: Any additional materials needed for specific installations may be purchased from your local distributor.)
NOTICE: Leave approximately 3” but no more than 5” of slack on this safety cable to allow for possible fan movement. Do not exceed more than 5” total slack.
IMPORTANT CAUTION: The safety cable must not be placed between the rubber roller and hook but as illus­trated in Figure 3.
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10. When hanging fan on factory supplied “J” hook, make sure cable at top of rod is positioned behind “J” hook as illustrated in Figure 3.
13. If a remote speed control is to be used refer to the installation included with that control for proper in-
installation and wiring.
Figure 2
Figure 3
ELECTRICAL WIRE
RUBBER ROLLER
SAFETY CABLE
HOOK
SAFETY CABLE
WHITE
MOTOR
Figure 5
BLACK
GRD.
WHITE/BLACK
OPTIONAL
SOLID STATE
REGULATOR
BLACK
14. Restore power.
15. After completing installation, test run fan in normal operating manner. Inspect for any possible shake or wobble which may be caused by binding as a result of “tight cable“. If this should happen, shut off power supply and re-check instructions to correct problem.
BLACK
GRD.
IMPORTANT NOTICE:
It is important to note proper installation position of the cable clamps as illustrated in Figure 4. To obtain maximum holding power, install U-bolt section of clip on dead or short end of cable and saddle on long end of cable. Improper installation reduces the efficiency of the connection by as much as 40 percent.
Figure 4
WARNING: DISCONNECT CIRCUIT POWER BEFORE MAKING ANY ELECTRICAL CONNECTIONS.
11. Run the wires from the downrod assembly to the
electrical supply using appropriate wiring in accor­dance with the local code. Connect with listed wire connectors available from your local distributor. Connect black to black, white to white, and green grounding lead to the grounded conductor of the supply circuit. No loose strands or loose connections should be present. After splices are made, the wires should be spread apart so that the green and white are on one side of the outlet box and the black is on the other side. Turn splices upward and carefully push all wiring into outlet box.
12. Slide the upper canopy (B) up the rod to within 1/4”
of the ceiling or beam and securely tighten the set screw (F).
NOTE: When any solid state motor speed control is used, a humming noise will be present in the fan on low speed. This hum in no way affects the operation of the fan and is acceptable in most industrial installations.
CAUTION: Do not flip switch from forward to reverse or vice versa without waiting for motor to stop. Damage to motor or driven equipment can result.
Maintenance
WARNING: THIS FAN HAS AN INTERNAL SELF­RESETTING THERMAL OVERLOAD PROTECTOR. ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING.
LUBRICATION
All bearings are permanently lubricated and do not require further lubrication.
CLEANING This fan may be wiped off with a damp cloth. Do not
allow the motor to get wet. Do not use solvents or harsh detergent.
CAUTION: Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
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