Leading Edge 5630-1RDP Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS & PARTS MANUAL FOR
REVERSIBLE CEILING FANS
CEILING FANS SHOULD BE INSTALLED
BY QUALIFIED INSTALLER.
SPECIFICATIONS
MODEL: 5630-1RDP
MODEL
NUMBER
SWEEP COLOR VOLTAGE
MAX
HZ
MAX RPM
MAX
AMPS WATTSWT(LBS)
5630-1RDP 56” White 120 50/60 275 1.0 110 24
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE OR SERVICE THE LEADING EDGE CEILING FAN. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
RETAIN FOR FUTURE REFERENCE.
General Safety Information
WARNING: DISCONNECT POWER BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
1. All electrical wiring should be done by a qualified electrician in accordance with applicable National Electrical Code and local electrical codes.
2. Do not allow moving blades to come in contact with any part of the body.
3. Mount fan so that fan blades are 10 feet or higher from floor.
4. Make sure hanger hooks are mounted securely to structural ceiling members.
5. Do not mount in an area which will allow the fan to get wet.
WARNING: DO NOT USE IN AN EXPLOSIVE ATMOSPHERE.
6. Make certain that the ground wire is connected to the ground terminal and to a suitable electrical ground.
NOTE: When mounted in cathedral ceilings, the blade tip should be at least 12 inches from the angled roof line to prevent air “blow back” causing possible fan sway.
CAUTION: Read and follow instructions carefully. Failure to comply with instructions could result in the risk of fire, shock, and injury to persons.
WARNING:TO REDUCE THE RISK OF PERSONAL INJURY DO NOT BEND THE BLADE BRACKETS WHEN INSTALLING THE BRACKETS OR CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS IN BETWEEN ROTATING FAN BLADES.
Description
Leading Edge Fans are designed as a dual purpose product. By minimizing temperature stratification in winter, they can reduce heating costs in high bay buildings. The summertime application provides a gentle downward movement of air for general air recirculation and evaporative cooling. A permanent split capacitor motor and permanently lubricated ball bearings add to the efficiency and quietness of the fans.
Unpacking
1. Remove fan components from carton carefully.
2. Check for shipping damage.
3. Check for missing parts against parts list.
RECOMMENDED MOUNTING HEIGHTS
For heat reclamation, this fan should be mounted on the standard 2’ downrod included. On installations through drop ceilings, note the diameter of the downrod hole in the ceiling should be 2
1
/2”.
CAUTION: Fan blades should not be mounted lower than 10 feet above the floor.
CAUTION: If Pilot hole is used with the wood thread hook, the pilot hole should be drilled no larger than the minor diameter of the screw threads on the hook. Do not put lubricant on the “J” hook. At least 11/2”of the screw threads should be secured Into the structural wood joist.When the threaded bolt hook is used, be careful to secure tightly with supplied lockwashers and nuts.Attach the hook as instructed and hang the fan.
CAUTION: Make sure that blades are attached as shown.
9. This fan is equipped with the required “secondary support” cable. This cable must-be affixed to the beam structures and securely clamped in such a ma­ner to support the weight of the fan in the event the mounting hook or other parts fail. After wrapping cable around a structural member that will support 300 lbs., secure cable with supplied cable clamps as illustrated in Figure 3. (Note: Any additional materials needed for specific installations may be purchased from your local distributor.)
NOTICE: Leave approximately 3” but no more than 5” of slack on this safety cable to allow for possible fan movement. Do not exceed more than 5” total slack.
IMPORTANT CAUTION:The safety cable must not be placed between the rubber roller and hook but as illustrated in Figure 3.
Assembly
This fan includes a “secondary support” safety cable fea­ture that complies with existing C.S.A. (Canadian Standards Association) requirements and all other proposed safety regulations for overhead air movement equipment. To insure proper installation of this important safety feature, please read and follow these instructions carefully.
1. Carefully unwrap the coiled safety cable and motor lead wires.
2. At the motor yoke assembly (A), remove the cotter pin and loosen the hexagon nut. Carefully remove spring washer and the hexagon screw (E).
(See Figure 1)
3. Slide the upper canopy cover (B) (bell shaped) up the rod. Slide the lower canopy cover (C) up to rod.
4. Feed the five wires and the safety cable through the center hole in the steel yoke connecting piece above the motor (A) and then continue feeding wires and cable through the downrod until the wires and cable come out at the upper (shackle) end.
5. Mount the downrod to the yoke (A) and replace the hexagon screw. Secure the spring washer hexagon nut and spread the coffer pin.
NOTICE: The safety cable should be taped to one side of the yoke with electrical tape to prevent the cable from resting on top of motor during running operation.
(See Figure 2)
6. Slide the lower canopy (C) to be a 1/4” minimum height above the motor.
CAUTION: Do not allow the permanently installed lower canopy to touch the revolving motor as dam­age will occur. Make sure all wires are securely placed to avoid rubbing against the motor.
7. Attach the three blades, curved side down to the motor with the insulation pad mounted between the blade and the motor. Make sure blade holder is flat against motor platform when tightening blade nuts for secure fit.
CAUTION: Blades must be fastened to the motor as shown in Figure 1. DO NOT reverse blades when installing.
NOTE: Blades are weight balanced per set. DO NOT mix on multiple fan installations.
NOTE:Do not bend fan blade brackets.
WARNING: DISCONNECT CIRCUIT POWER BEFORE MAKING ANY ELECTRICAL CONNECTIONS.
CAUTION: To reduce the risk of personal injury, install the primary mounting directly from building structure and use only the hardware provided with the fan.
8. Before attaching the appropriate “J” hook to the building structure member note the following:
IMPORTANT. WHEN MOUNTING THIS FAN, THE SUPPORT BEAM MUST BE SUITABLE FOR A 50 POUND LOAD LIMIT.
Figure 1 - Assembly
WOOD JOIST
METALBEAM
STYLES
HOOK
WIRE
RUBBER ROLLER
(D) UPPER SHACKLE ASSEMBLY
CAUTION: Leave 1/4” clearance between upper canopy and ceiling.
(F) SET SCREW
(B) UPPER CANOPY COVER
DOWNROD
(C) LOWER CANOPY COVER
CAUTION: Leave 1/4” clearance between lower canopy and motor housing.
(E) MOUNTING HEX BOLTSET
HEX BOLT
PLASTIC PAD
MOTOR HOUSING
LOCKWASHER
BLADE
CAUTION: Never adjust the lower shaft bolt assembly which is precision secured during the manufacture of this fan.
STEEL YOKE CAPACITOR
2
COTTER PIN MOTOR YOKE
ASSEMBLY
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