LDT DigitalBooster DB-4, DigitalBooster DB-4-B Assembly Instruction Manual

Littfinski DatenTechnik (LDT)
Multi-Digital
The resistor-network RN1 is marked at one end for the assembly position with “...103...” and additionally with a printed circle or a square. Assemble this component that way that the marking corresponds with the marking at the first bore of the pc­board. Additionally is the first bore marked with “1”.
Integrated circuits (IC`s) are either marked with a half round notch on one end or a printed point for the correct mounting position. Push the IC`s into the correct socket assuring that the notch or the printed point is corresponding to the half-rounded marking on the pc-board. The 4-poles integrated circuit LTV814 (IC6) shall be soldered directly onto the pc-board. Please attend to the sensitivity of the ICs to electrostatic discharge, which will cause immediate damage of the IC. Before touching those components please discharge yourself by contacting an earthed metal (e.g. earthed radiator) or work with an electrostatic safety pad.
Assembly of the DB4-Power PC-Board:
After completing the DB-4 basic pc-board you can assemble the SMD-pre-assembled and tested DB4-Power PC-Board.
Firstly please tighten the two distance spacer to the basic pc-board with two of the four cross section screws.
Apply now the DB4-Power PC-Board into the socket bar BU4 of the basic pc-board. Pay attention that there is no offset of the DB4-Power PC-Board to the socket. The DB4-Power PC-Board is in correct position at the socket bar BU4 of the basic pc board if you can screw the DB-Power PC Board to the distance bolts.
The following picture 1 show the assembly procedure from the side view and the picture 2 show the assembled DB4-Power-PC Board onto the basic PC-Board with sight from the top.
Schraube screw
DB-4-Basis
Distanzbolzen distance spacer
DB4-Power
Schraube screw
DB4-Power
Rev. 1.4
Littfinski DatenTechnik (LDT)
IC4 IC5
ST1
C3
R6
R5
D7
D5
C11
R1
D3
D2
IC1
R3
C4
C7
C8
C1 C2
C10
IC3
C9
D6
C6
R2
IC2
D1
D4 R4
C5
T1
T3
T4
T2
1 3 5 7 9 11 131517 19
2 4 6 8
10 12 14 16 18 20
JP5
2,5
4,5
ShortReport
RailCom
GoAuto
ONOFF
JP4
JP3
JP2
JP1
MMDCC
BU1
DB-4
Rev. 1.4
JK
Littfinski DatenTechnik (LDT)
+
STOPGO
LED2LED1
red brown
S1
+
KL3KL4KL2
STOP/GO
EDC
BU2
BU3
ST2ST1
IN OUT
Feedback
A
T
KL1
Picture 1 Picture 2
DigitalBooster DB-4
from the Digital-Professional-Series !
DB-4-B Part-No.: 080071
>> kit <<
The DigitalBooster DB-4 is a short-circuit-proofed power
amplifier (booster) for digital model railway layouts.
It provides a maximum digital current of 2,5 or 4,5 Ampere.
The DB-4 amplifies the digital formats of Märklin-Motorola,
mfx®, M4 and DCC.
The DB-4 can operate on several digital command stations by using the 5-poles booster bus, the CDE-booster bus or the Roco-booster bus. The DigitalBooster DB-4 receives the power supply not from a classical model railway transformer but from the switched mode mains power supply DB-4 PowerSupply. On this unit is the stabilized digital track voltage adjustable between 15 and 24 Volt, suitable for all track gauges.
This product is not a toy! Not suitable for children under 14 years. Improper use will imply danger or injuries due to sharp edges and tips! Please store this instruction carefully.
CE Part-No.: 1370364
Made in Europe by
Littfinski DatenTechnik (LDT)
Kleiner Ring 9
D-25492 Heist/Germany
Phone: 0049 4122 / 977 381
Fax: 0049 4122 / 977 382
Internet: http://www.ldt-infocenter.com
Subject to technical changes and errors. 07/2015 by LDT
Märklin, Motorola and mfx are registered trademarks.
Assembly Instruction
Introduction:
You have purchased a kit for your model railway supplied within the assortment of
Littfinski DatenTechnik (LDT). These kits are of high quality and easy to assemble. We are wishing you having a good time for assembling and application of this product!
General:
Tools required for the assembly
Please assure that the following tools are available:
a small side cutter
a mini soldering iron with a small tip
solder tin (if possible 0,5mm diameter)
Safety Instructions
All electrical and electronic components included in this kit shall be used on low voltage only by using a tested and approved voltage transducer (transformer). All components are sensitive to heat. During soldering the heat shall be applied for a very short period only.
The soldering iron develops a heat up to 400°C. Please keep continual attention to this tool. Keep sufficient distance to combustible material. Use a heat resistant pad for this work.
This kit contains small parts which can possibly be swallowed from children. Children (especially under 3 years) shall not participate on the assembly without supervision.
Assembly List:
Pos. Qty. Components Remarks Ref. Done
1 1 Printed circuit board DB-4 Rev. 1.4 2 2 Resistors 0,1 Ohm Marked: "R10" R1, R2 3 1 Resistor 10 Ohm brown-black-black-gold R3 4 1 Resistor 100 Ohm brown-black-black-black R4 5 1 Resistor 180 Ohm brown-gray-black-black R5 6 2 Resistors 220 Ohm red-red-black-black R6, R7 7 1 Resistor 330 Ohm orange-orange-black-black R8 8 1 Resistor 470 Ohm yellow-violet-black-black R9 9 1 Resistor 1 KOhm brown-black-black-brown R10
10 1 Resistor 2,2 KOhm red-red-black-brown R12 11 2 Resistors 3,3 KOhm orange -orange -black-brown R13, R14 12 2 Resistors 4,7 KOhm yellow-violet-black-brown R15, R16 13 4 Resistors 10 KOhm brown-black-black -red R11,R18...R20 14 1 Resistor 12 KOhm brown-red-black-red R21 15 1 Resistor 27 KOhm red-violet-black-red R22 16 3 Resistors 47 KOhm yellow-violet-black-red R17,R23,R24 17 1 Resistor 1 MOhm brown-black -black-yellow R25 18 1 Network 5*10 KOhm attend to polarity! RN1 19 10 Diodes 1N4003 attend to polarity! D1...4, D6...11
20 3 Diodes 1N5819 attend to polarity! D5, D12, D13 21 1 Z-Diode BZX ... 5V1 attend to polarity! D14 22 1 Z-Diode BZX ... 30V attend to polarity! D15 23 1 IC-socket 28poles attend to polarity marking! IC1 24 3 IC-sockets 8poles attend to polarity marking! IC2, 3, 5 25 1 IC-socket 16poles attend to polarity marking! IC7 26 1 IC: LTV814 attend to polarity! IC6 27 1 DC-DC Converter attend to polarity! IC4 28 1 Resonator 8MHz CR1 29 5 Capacitor 100nF 100nF = 104 C1...C5 30 1 Tantalum cap. 1uF/35V 1uF = 105; attend to polarity! C6 31 3 Tantalum cap. 10uF/10V 10uF = 106; attend to polarity! C7...C9 32 4 Electrolytic cap. 470uF/35V attend to polarity! C10...C13 33 1 Storage choke L1 34 1 DC-socket BU1 35 2 Sockets 4poles BU2, BU3 36 1 Socket bar 2x10poles BU4 37 1 Pin bar 2x5poles JP1 ... JP5 38 5 Jumpers set on pin bar 2x5poles JP1 ... JP5 39 2 Pin bars 5poles ST1, ST2 40 1 Push button S1 41 1 LED green plus distance sleeve attend to polarity! LED1 42 1 LED red plus distance sleeve attend to polarity! LED2 43 1 Clamp 2poles KL1 44 3 Clamps 2poles and 3poles build block prior to assembly KL2 ... KL4 45 1 IC: ATMEGA168-20 attend to polarity! IC1 46 1 IC: LM2574HVN-5 attend to polarity! IC2 47 1 IC: LM393 attend to polarity! IC3 48 1 IC: HCPL2631 attend to polarity! IC5 49 1 IC: LTV847 attend to polarity! IC7 50 4 Cross headed screws M3x6 for assembly "DB4-Power" 51 2 Distance spacer 18mm for assembly "DB4-Power" 52 1 DB4-Power assembly acc. instruction 53 final control
Set-Up:
For the board assembly please follow exact the sequence of the above assembly list. Cross each line off as done after completing the insertion and the soldering of the respective part.
For the diodes please keep special attention the correct polarity (marked line for the cathode).
With reason to different makes of electrolytic capacitors you will find different markings of the polarity. Some are marked with "+" and some are marked with "-". Each capacitor has to be assembled to the board that the marking on the capacitor is in correspondence with the marking on the pc-board. For tantalum capacitors please attend to the connection wire marked "+". This wire has to correspond to the printed mark on the pc-board.
Littfinski DatenTechnik (LDT)
Kleiner Ring 9 D-25492 Heist/Germany Phone: 0049 4122 / 977 381 Fax: 0049 4122 / 977 382
Multi-Digital
Manual
DigitalBooster DB-4
The DigitalBooster DB-4 is a short-circuit protected
Power-Amplifier (Booster) for digital Model Railway
Layouts from the Digital-Professional-Series!
The DB-4 amplifies the digital formats of Märklin-
Motorola, mfx®, M4 and DCC.
DB-4-G Part-No.: 080073
>> finished module in a case <<
BU1
+
S1
DCCMM
JP1
JP2
JP3
JP4
OFFON
Auto Go
RailCom
ShortReport
red brown
LED1 LED2
GO STOP
+
Littfinski DatenTechnik (LDT)
KL1
K J
4,52,5
JP5
OUTIN
ST1 ST2
Rev. 1.4
DB-4
BU3
BU2
C D E
STOP/GO
KL2 KL4 KL3
Feedback
A
T
2,5 / 4,5 Ampere Booster für die Digitalformate Märklin­Motorola, mfx®, M4 und DCC. 2,5 / 4,5 ampere booster for Märklin-Motorola, mfx®, M4 and DCC.
DB-4
DigitalBooster
Multi-Digital
L
ittfinski DatenTechnik (
LDT
)
D-25492 Heist
www.ldt-infocenter.com
Digital-Profi werden!
The DigitalBooster DB-
4 provides a
maximum digital current of 2,5 or 4,5
Ampere and amplifies the digital
formats of Märklin-Motorola, mfx
®
, M4
and DCC. The DB-
4 can operate with several
digital command stations by using the
5-
poles booster bus, the CDE booster
bus or the Roco-booster bus. The DigitalBooster DB-4 receives the power supply not from a classical model railway transformer but from the switched mode mains power supply DB-4 PowerSupply. On this unit is the stabilized digital track voltage adjustable between 15 and 24 Volt, suitable for all track gauges.
This product is not a toy! Not suitable for children under 14 years. Improper use will imply danger or injuries due to sharp edges and tips! Please store this instruction carefully.
CE Part-No.: 1370365
DigitalBooster DB-4 – Manual
- 1 -
Content: Page
1. Preface / Safety Instruction 2
2. DB-4 connection to the digital command station or to other boosters 3
2.1. DB-4 connection via the 5-poles Boosterbus 3
2.2. DB-4 connection via the CDE-Boosterbus 5
2.3. DB-4 connection via the Roco-Boosterbus 5
3. DB-4 connection to the Switched Mode Mains Power
Supply DB-4 PowerSupply 6
4. DB-4 connection to an Own Track Section 6
4.1. 3-conductor Track System 7
4.2. 2-conductor Track System 9
5. Booster in Operation 10
6. Adjusting Operation Modes with Jumper 10
6.1. Select Maximum Digital Current to 2,5 or 4,5 Ampere 10
6.2. Select data format for WatchDog- and
On-/Off-switch function 11
6.3. RailCom®*-cutout Creation or Suppression 11
6.4. Short Circuit Report to the Command Station (Short Report) 11
6.5. Automatic Switch-On (Auto Go) 12
7. Addresses for WatchDog- and On-/Off switch function 12
7.1. Common Address Section 13
7.2. Own Address Sections 13
7.3. Programming address sections 14
8. WatchDog: Communication with the Model Railway Software 15
9. DB-4 switching On and Off via Accessory Address 16
10. DB-4 switching On and Off via external push button 16
11. Feedback Report for Booster-Management 18
12. Assembly Plan of the Basic PC-board 19
DigitalBooster DB-4 – Manual
- 2 -
1. Preface / Safety Instruction:
You have purchased the DigitalBooster DB-4 within the assortment of Littfinski DatenTechnik (LDT) for your model railway layout.
We are wishing you having a good time using this product! The finished module in a case comes with 24 month warranty.
Please read the following instructions carefully. Warranty will expire due to
damages caused by disregarding the operation instructions. LDT will not be liable for any consequential damages caused by improper use or installation.
You can download this manual from our Web-Site (www.ldt-infocenter.com) at the
section “Downloads“ as PDF-file with colored pictures. You can open the file with the Acrobat Reader and you can make a print-out.
Attention: Before starting the installation switch off the drive voltage by
disconnecting all model railway transformer from mains and/or switch off the complete mains supply to the layout.
Vom DB-4-Power-Supply From DB-4-Power-Supply
BU1
+
S1
DCCMM
JP1
JP2
JP3
JP4
OFFON
Auto Go
RailCom
ShortReport
red brown
LED1 LED2
GO STOP
+
Littfinski DatenTechnik (LDT)
KL1
K J
4,52,5
JP5
OUTIN
ST1 ST2
Rev. 1.4
DB-4
BU3
BU2
C D E
STOP/GO
KL2 KL4 KL3
Feedback
A
T
2,5 / 4,5 Ampere Booster für die Digitalformate Märklin­Motorola, mfx®, M4 und DCC. 2,5 / 4,5 ampere booster for Märklin-Motorola, mfx®, M4 and DCC.
DB-4
DigitalBooster
Multi-Digital
L
ittfinski DatenTechnik (
LDT
)
D-25492 Heist
www.ldt-infocenter.com
Digital-Profi werden!
Rückmelden feedback
PC mit USB-Schnittstelle PC with USB interface
Littfinski DatenTechnik (LDT)
DiCoStation
Rev. 1.0
RIGHT MIDDLE LEFT
s88 Rückmeldebus
s88 feedback bus
14..18V~
br. gelb
ST5 ST4 ST3
Software by
Falkner
everytime up-to-date
USB
ST1
LED1 LED2
STOPGO
++
ST6 EXT-PORT
BOOSTER
ST2
Multi-Digital
Digital-Profi werden!
für die USB-Schnittstelle mit den Digitalformaten DCC und Märklin-Motorola plus drei s88 Rückmeldestränge.
DiCoStation
DirectCommandStation
L
ittfinski DatenTechnik (
LDT
)
D-25492 Heist
www.ldt-infocenter.com
Fahren und Schalten driving and switching
weiss white
weiss white
weiss white
gelb yellow
braun brown
Vom Modellbahntrafo From transformer
Bestellbezeichnung / Order code: Kabel Booster 1m
Erzwagenzug
S-Bahn
ET 85
DigitalBooster DB-4 communication with the DiCoStation
DigitalBooster DB-4 – Manual
- 3 -
2. DB-4 connection to the Digital-Command-Station or to other
Booster:
The galvanic separated boosterbus connections enables the application of the DigitalBooster DB-4 in connection with several command stations by using the 5­poles Boosterbus, the CDE-Boosterbus or the Roco-Boosterbus.
The DB-4 is no Booster-Adapter. A change of the bus-system is impossible. The booster-bus used for the connection of the first DB-4 to the digital command station has to be used furthermore.
The below table indicates the possible connections to the available command station.
5-poles
Boosterbus
CDE-
Boosterbus
Roco-
Boosterbus
Control Unit X Central Station 1 X X Central Station 2 X Mobile Station 2 with Track Box X ECoS 1 (50 000) X X ECoS 2 (50 200) X X Intellibox 1 X X IB-Basic X IB-COM X Intellibox 2 X X EasyControl X X DiCoStation X KeyCommander X TWIN-CENTER X X Roco 10761 (multiMAUS) X Roco 10764 (multiMAUS) X Fleischmann 680801 (multiMAUS) X Roco / Fleischmann multiZENTRALEpro
X
Roco / Fleischmann z21 and Z21 X Lenz Digital plus LZ100 X Lenz Digital plus LZV200 X Viessmann Commander X X
2.1. DB-4 connection via the 5-poles Boosterbus:
The DigitalBooster DB-4 can be connected by use of the 5-poles boosterbus cable (order code: Kabel Booster 1m, Part-No.: 000123), to one of the command stations as per above table or to other boosters (e.g. DB-4, DB-2, 6015, 6017, Power 2, Power
3). The first booster shall be always connected to the command station by use of a 5-
poles boosterbus cable. The second booster shall be connected to the first one and so on.
DigitalBooster DB-4 – Manual
- 4 -
Please connect a plug of the 5-poles boosterbus cable onto the command station or to the previous booster. The connection of the plug is correct at the Control Unit, Intellibox, TWIN-CENTER, Märklin Booster 6017, Power 2 and Power 3 if the direction of the cable shows to the bottom. For the Märklin Booster 6015 is the correct position of the Boosterbus-Cable showing to the top.
The second plug of the boosterbus cable has to be connected at the DigitalBooster DB-4 to the pin bar ST1 with the marking “IN“. Please attend that the white single wire of the 5-poles cable corresponds to the white marking at the pin bar ST1. The plug position of the 5-poles boosterbus cable is correct on the DigitalBooster DB-4 if the twisted cable has a direction away from the booster.
If a following booster shall be connected with a 5-poles boosterbus cable to the DigitalBooster DB-4 this has to be done via the pin bar ST2 (“OUT”).
BU1
+
S1
DCC MM
JP1
JP2
JP3
JP4
OFFON
Auto Go
RailCom
ShortReport
red brown
LED1 LED2
GO STOP
+
Littfinski DatenTechnik (LDT)
KL1
K J
4,52,5
JP5
OUTIN
ST1 ST2
Rev. 1.4
DB-4
BU3
BU2
C D E
STOP/GO
KL2 KL4 KL3
Feedback
A
T
2,5 / 4,5 Ampere Booster für die Digitalformate Märklin­Motorola, mfx®, M4 und DCC. 2,5 / 4,5 ampere booster for Märklin-Motorola, mfx®, M4 and DCC.
DB-4
DigitalBooster
Multi-Digital
L
ittfinski DatenTechnik (
LDT
)
D-25492 Heist
www.ldt-infocenter.com
Digital-Profi werden!
braun
brown
J
rot red
K
Vom DB-4-PowerSupply 2 From DB-4-PowerSupply 2
Gleisbereich 2
Track section 2
weiss white
BU1
+
S1
DCCMM
JP1
JP2
JP3
JP4
OFFON
Auto Go
RailCom
ShortReport
red brown
LED1 LED2
GO STOP
+
Littfinski DatenTechnik (LDT)
KL1
K J
4,52,5
JP5
OUTIN
ST1 ST2
Rev. 1.4
DB-4
BU3
BU2
C D E
STOP/GO
KL2 KL4 KL3
Feedback
A
T
2,5 / 4,5 Ampere Booster für die Digitalformate Märklin­Motorola, mfx®, M4 und DCC. 2,5 / 4,5 ampere booster for Märklin-Motorola, mfx®, M4 and DCC.
DB-4
DigitalBooster
Multi-Digital
L
ittfinski DatenTechnik (
LDT
)
D-25492 Heist
www.ldt-infocenter.com
Digital-Profi werden!
braun
brown
J
rot red
K
Vom DB-4-PowerSupply 1 From DB-4-PowerSupply 1
Gleisbereich 1
Track section 1
weiss white
Bestellbezeichnung / Order code: Kabel Booster 1m
Von Digitalzentrale From command station
Zu weiteren Boostern
To further boosters
DigitalBooster DB-4 connection to the command station and between each other via the 5-poles
boosterbus.
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