LCI Wyvern 2000R Handbook

Handbook for the
Wyvern
®
2000R Timer
Part Number 918-000-746 March 2018 Issue Number 7 (Version 8.34)
Introduction .............................................................................................................. 1
Operational Features ................................................................................................. 1
Timer Operation ......................................................................................................... 2
Mechanical Installation ........................................................................................... 3
Electrical Installation ............................................................................................... 4
Good Wiring Practice ................................................................................................ 5
Voltage Free Contacts ............................................................................................... 6
Wiring Connections … ............................................................................................... 8
Programming the Wyvern 2000R ...........................................................................10
Selecting Programming Mode ...................................................................................11
Program Example .....................................................................................................13
Programming Time ...................................................................................................14
Session Time ............................................................................................................15
Coin Time .................................................................................................................16
Start Delay Time or Pre-time ....................................................................................17
Secondary Output ON/OFF Time .............................................................................18
Lockout & Buzzer Time .............................................................................................19
Programming Money Values.....................................................................................20
Programming Coin Values ........................................................................................21
Coin Learn Mode ......................................................................................................22
Auxiliary Programming Functions .............................................................................24
Special Options .........................................................................................................27
Interrogation Menu .................................................................................................28
Smart Card Operation ............................................................................................30
User Card .................................................................................................................31
Profit Share ...............................................................................................................33
Specification .............................................................................................................35
Service Information ................................................................................................36
Summary of Program Codes .................................................................................37
Contact Address:
Leisure Controls International Ltd Clump Farm Industrial Estate, Higher Shaftesbury Road, BLANDFORD FORUM, Dorset. DT11 7DT. United Kingdom Tel: +44 (0) 1258 489075/455393 (General) or +44 (0) 1258 483574 (Technical support) Fax: +44 (0) 1258 488526/456410 E-mail: General enquires: info@lcigb.com, Technical support: support@lcigb.com Web Site: www.lcigb.com
The following options are available for use with the Wyvern 2000R timers:
7kVA switching
Key over-ride or panic button or start
button
Smart card (Wyvern 2000RS) PC interface (Wyvern 2000RPC) Network interface (Wyvern 2000RCN) Remote display
©2000 - 2018. Wyvern is a registered trade mark of Leisure Controls International Ltd
The following input voltages are available:
230V 50Hz 7A 115V 60Hz 7A 24V 50/60Hz 7A
Wyvern Timer 2000R Operating Instructions
(7)
Introduction
Operational Features
1
Coin Entry
Over-ride
Switch
Hidden Programming Switches (10)
Coin Return
Steel Case
Coin Sticker
Display (1)
Smart Card
Smart Card
Entry Slot (5)
Cover Lock
(1) The 4 digit 7 segment display is used to program the Wyvern 2000R as well as showing
time of day and time remaining.
(2) The coin sticker is applied after programming (see page 23) (3) The coin entry accepts all sizes of coin and token up to 31mm in diameter (4) Coins that are not accepted by the Wyvern 2000R are returned into the coin return (5) When the smart card option is fitted smart cards are inserted into the smart card entry
slot
(6) Confirmation of acceptance of smart card data is achieved by pressing the smart card
pushbutton
(7) The optional key over-ride switch turns the timer outputs on permanently. Turn key to
the right to turn on
(8) Access to the cash tray is via the cover lock situated underneath the Wyvern 2000R (9) Strong epoxy covered steel case with hidden large capacity coin box (10) Hidden programming switches (page 13)
Figure 1 – Main Features
2 Wyvern Timer 2000R Operating Instructions
The Wyvern 2000R Timer offers an extensive range of features to suit virtually all coin/card timer applications. Advanced electronic control provides programmable options allowing up to six different coins to be recognised, peak and off-peak timing cycles, smart card operation, together with profit sharing facilities. Both switched outputs are voltage free; this means the Wyvern 2000R can be used to switch a load operating from any voltage, not just mains operated equipment. A full description of voltage free and load switching appears on pages 6 and 7.
Figure 1 shows the main operational features and this manual provides all information for correct installation and programming.
Timer Operation
The Wyvern 2000R may be programmed to operate in one of four modes as described below. The explanations all use UK coinage as examples but the principles apply for all currencies.
1. Fixed time
For fixed time operation the session cost or session time options are not programmed, so the Wyvern 2000R operates using the times allocated to the coins (options 31 to 42, page
16). The timer turns ON as soon as the first coin is inserted and the time incremented with each additional coin.
2. Session time
With session time sufficient coins must be inserted to meet a specified amount of time before the timer turns ON. To activate session time options 08 to 09 are programmed (page 15), but not session cost (options 04 to 05, page 20). The timer will only activate when coins equalling the session time have been inserted. For example if the Wyvern 2000R were programmed with a session time of 19 minutes the timer would only start when coins equal to 19 minutes are inserted. The timer will flash the character ‘A’, and display the total time as each coin is added. Upon insertion of the final coin, the display will show 19:00 and the timer will turn ON and start counting down
3. Session cost
With session cost sufficient coins must be inserted to meet a specified price before the timer turns ON. To activate session cost options 04 to 05 are programmed (page 20), but not session time (options 08 to 09, page 15). The timer will only activate when coins equalling the session cost have been inserted. For example if the Wyvern 2000R were programmed with a session cost of £3.80, the timer would only start when coins to the value of £3.80 are inserted. The timer will flash the character ‘A’, and display the total amount of money added. When the displayed value reaches 380, meeting the £3.80 session cost, the timer will turn ON, and start counting down.
4. Combined session cost and session time
With combined session cost and session time sufficient coins must be inserted to meet a specified price before the timer turns ON for a specified time, even if this time is different from the time allocated to the coins making up the session cost. To activate combined session cost and time, options 04 to 05 (page 20) and options 08 to 09 (page 15), are programmed. The addition of further coins is influenced by program code 30 (page 26). Once the initial cost is met, if program code 30 is not set, further coins will add the time allocated for that coin (codes 31 to 42, page 16). If program code 30 is set to proportional session (3004) further coins to meet the session cost must be inserted. For example If the Wyvern 2000R were programmed with a session time of 5 minutes and a session cost of £3.80, the timer would turn ON after £3.80 has been inserted and would run for 5 minutes. With program code 30 set to proportional session coins totalling £3.80 must be inserted for an additional 5 minutes. However if program code 30
Wyvern Timer 2000R Operating Instructions
3
is not set further coins inserted ignore the combination and the timer is incremented by the time allocated to that coin.
Note: Lockout time must not be set to a value less than the session time for modes 2, 3 or 4
Using the previous examples the table below shows the status of the display and state of the timer outputs as coins are inserted from coin 1 through to coin 6. The table assumes that coin 2 is inserted after coin 1 and so on.
Coin
Value Time Fixed
Session
Session
Combination
No.
Time
Time = 19 min
Cost = £3.80
£3.80 = 5 min
1 10p 30 sec 00:30 ON A0:30 OFF * A010 OFF * A010 OFF * 2 20p 1 min 01:30 ON A1:30 OFF * A030 OFF * A030 OFF * 3 50p 2 ½min 04:00 ON A4:00 OFF * A080 OFF * A080 OFF * 4 £1-00 5 min 09:00 ON A9:00 OFF * A180 OFF * A180 OFF * 5 £2-00 10 min 19:00 ON 19:00 ON 19:00 ON 05:00 ON 6 £3.80 ɫ 19 min 38:00 ON 38:00 ON 38:00 ON 10:00 ON ˭
Notes ɫ Coin 6 would be a token programmed for a value of £3.80 and a time of 19 minutes * A will flash on the display and indicates that further coins need to be inserted to turn the timer ON ˭ Program code 30 set to proportional session Values and times are for peak sessions only.
Mechanical Installation
The Wyvern 2000R Timer should be mounted on a smooth vertical wall away from corners, so its front door can be opened fully to allow easy access to the coin box and internal components. The timer is 275mm high by 204mm wide and has a depth of 90mm, so allow at least 210mm clearance from any corner wall. Take care to mount the case level in both the vertical and horizontal axes, failure to do so may prevent the coin mechanism from operating correctly.
Choose an area where an ambient temperature of 40°C is not exceeded, away from any source of moisture, dust or direct heat.
Note. If during the installation it is necessary to remove the ribbon cable connecting the two circuit boards, you must re-program the real time clock once the boards are re-connected.
Power consumption of the timer is approximately 10W (at 230V AC). Loads of up to 1kVA (3A resistive) can be switched directly by the timer. This is typically five 100W incandescent or two 100W fluorescent lamps. Adding the 7kVA option increases the capacity up to a maximum of 7kVA (30A resistive), which is typically one 7kW shower or 12 fluorescent lamps.
When used as a voltage free switch, the timer can be used with external switching contactors to control high current loads. See pages 6 and 7 in the Electrical Installation section for a description of voltage free switching.
4 Wyvern Timer 2000R Operating Instructions
1. Lay the timer on its back and open the case using the key supplied. Remove the cash box and using a small flat bladed screwdriver remove the 3mm screw (M3 x 6) holding the safety cover in place, as shown in Figure 2. Once the screw has been removed the cover may be lifted and unhooked from the main case to fully expose the back of the case and the main circuit board.
Figure 2 – Removing Circuit Board Cover
2. The timer has three fixing holes arranged in a triangular formation, pre-drilled in its back cover. Position the case on the wall and mark the position of the uppermost single fixing hole (the one in-line with the cable knockouts). Remove the timer and plug the wall and fit with No. 8 or 10 screws of not less than 22mm. Hang the timer case on this screw and tighten, use a spirit level to check the case is level both vertically and horizontally. Mark the bottom two screw positions, remove case and plug the wall.
3. Remove the required cable knockouts, and fix to the wall.
If the case is not level the coin mechanism may not work.
Electrical Installation
The timer will require a fused double pole switch for the mains input. Wire the unit as shown in Figure 7 using appropriately rated and approved cable conforming to the relevant regional standards. Minimum wire sizes for European usage are given on page 8.
With the configuration of Figure 7 the total load current (the combination of main output and secondary output) is 3.15A, limited by the size of the main circuit board’s track width. If required to switch a total load current greater than 3.15A, the circuit board track limitations can be overcome by externally wiring the relays to switch 3.15A each, giving a total switching capacity of 6.3A. See Figure 8 for the circuit arrangement.
Note: each relay is fuse protected and cannot switch more than 3.15A. If replacing a blown fuse ensure the replacement is a type T HBC with 250V breaking capacity.
It is essential that the safety earth is connected to a known good earth at the same bonding point as the main earth for the load being switched by the Wyvern 2000R. Poor earthing or bad routing of connecting cables could create electrical noise leading to erratic operation of the Wyvern 2000R. See following page for good wiring practice.
Wyvern Timer 2000R Operating Instructions
5
Good Wiring Practice to Reduce Susceptibility to Electrical Noise
The Wyvern 2000R has been designed to reduce the amount of electrical noise seen by the control circuits, however bad grounding or inappropriate wiring techniques can create noise problems that overwhelm the control system. A symptom of electrical noise is randomness, both in the occurrence of the problem and in what the Wyvern 2000R does in its failure.
The built in noise protection of the Wyvern 2000R is dependent on a good ground connection which usually short-circuits any electrical noise to earth. Without a good, correctly installed ground connection the noise protection is essentially defeated.
Ground current Induced by noise
Extra ground connection causes ground loop and acts as an aerial for noise
Load that may generate noise
Ground point
Noise voltage caused by ground current flowing through wire impedance. Wyvern 2000R experiences noise on its ground connection.
Bad Grounding Technique
Wyvern 2000R
At installation the best approach is to establish a central grounding point for the load and the Wyvern 2000R. The illustration opposite shows bad grounding technique. By connecting the grounds together and then routed through a single wire to the grounding point, any noise generated by the load is superimposed on the ground of the Wyvern 2000R.
Ground current Induced by noise.
Load that may generate noise
Proper grounding technique dictates using separate ground wires from the timer and the load to a central grounding point as shown opposite
Ground point
Very little noise voltage is present because of low impedance to ground at the connection point
The separate wire for the Wyvern 2000R protects it from sharing the noisy ground wire from the load.
Wyvern 2000R
Good Grounding Technique
The separation of power cables is another practice that helps increase noise immunity in the installed system. If any of the input or output wires connecting the Wyvern 2000R to the load are bundled closely together with the power wiring of the load then noise currents can be transformer coupled to the Wyvern 2000R. Always keep wiring from the timer away from motors, solenoids, inductors and similar devices; if necessary use shielded cable with only one end of the shield connected to ground.
Following good wiring practices as detailed above will enhance the noise protection already built into the Wyvern 2000R.
6 Wyvern Timer 2000R Operating Instructions
Voltage Free Contacts
The timer controls the operation of external equipment by a relay, which turns power ON and OFF. As supplied, the timer’s relay contacts are said to be ‘voltage free’, which means they have no connections made to them, as shown in Figure 3.
To be able to use the relay contact to switch equipment ON and OFF, it needs to be wired as shown in Figure 4. This shows a light bulb being powered from the mains, but any source of power could be used, so long as it is wired via the timer’s main output relay contact.
Figure 3 - Voltage Free Relay Contacts
Figure 4 - Relay Contacts Wired to Control a Lamp
Wyvern Timer 2000R Operating Instructions
7
On the timer's main circuit board connectors CN5 & CN6 already have a source of mains power connected to pin1. This is supplied via a circuit board track from the mains live input on CN3. Therefore, the mains ‘L’ (live) wire can be taken from pin 1 of CN5. The ‘N’ (neutral) wire can be connected to pins 1, 2 or 3 of CN3 where a direct connection to the mains neutral input can be made. These connections are shown in Figure 5.
Figure 5 - CN3 and CN5 Final Wiring
Use of Voltage Free Contacts in the Wyvern 2000R Timer
Using voltage free contacts, the Wyvern 2000R Timer can be used to control equipment operating from a range of voltages, not just mains powered devices. For example, the timer could control +24V DC supplies just as easily as AC mains supplies. Supplying the timer with voltage free contacts does involve a slight overhead in installation wiring, but gains a greater versatility in the ways it may be used.
The relay contacts are voltage free - they have not been pre-wired to supply a particular voltage when the contacts are closed. This means you can use the contacts to turn-ON a supply of your choice.
For example, Figure 6 shows how a 24V DC supply can be controlled via the main output. This can switch up to 3.15A, which is adequate for most external contactors.
Figure 6 – Voltage Free Contacts & External Buzzer Wiring
8 Wyvern Timer 2000R Operating Instructions
Wiring Connections
Cable and fuse size:
With 24V, VF (volt-free) and 1kVA loads use cable of cross-sectional area not less than 1.0sq. mm
(1mm2) and externally fuse at 5A. With 7kVA rated models use cable of not less than
6.0sq. mm (6mm2) and externally fuse as appropriate up to a maximum of 30A. The use of 20mm conduit is recommended (use male thread adaptor with lock­ring, for example Ega type EMA 1ZM). Alternatively fit a 20mm nylon compression cable gland to provide strain relief.
The high current connections shown in Figure 8 are required only if the total current of both outputs exceeds 3.15A. Refer to page 3 of the electrical installation section for further details.
Figure 7 – Mains Wiring
Figure 8 - High Current Connections
WARNING
THE TIMER CASE MUST BE SECURELY CONNECTED TO A KNOWN EARTH
Refer to page 5
Wyvern Timer 2000R Operating Instructions
Optional 7kVA Output
Timers fitted with the optional 7kVA output have the main output relay mounted off-board. This is wired as shown in Figure 9.
The 7kVA circuit can be used to switch currents of up to 30A (resistive load), and will require a suitable fuse to be fitted on the mains input side to protect whatever load is connected.
9
Figure 9 – 7kVA Option Wiring
External Buzzer Connections
You can wire an external buzzer, or relay, to the timer using connector CN7. Use a 12V piezo-electric buzzer or a relay with 12V dc coil with the positive (+) side wired to the left-hand­side (pin 1) of connector CN7. The buzzer or relay is driven from an open collector transistor mounted on the main circuit board and is wired as shown in Figure 6. In both cases maximum current consumption must not exceed 100mA.
External Input Connections
Where the timer is to be controlled remotely, using externally connected push-button switches; the connections available on CN2 can be used. These inputs are optically isolated and require a low current +12V DC supply to operate correctly. Where the external buttons are only mounted a few metres away from the timer, they can be supplied directly from the timer itself. But if mounted tens of metres away, they will require an externally generated +12V DC supply to operate reliably. The two possible circuit arrangements are shown in Figure 10, which also illustrates the wiring of the HOLD switch, used when it is required to turn the timing function on and off remotely.
When controlled from a remote location, pressing the start push-button will start the timer regardless of any pretime/start delay that may have been set. Pressing the stop push-button will immediately stop the timer. The secondary output may or may not turn off when the external stop push-button is pressed depending on the setting of special option program code 01 (see page 18). If a single ON/OFF HOLD switch is used in place of the start push-button and program code 28 ‘set remote hold’ is selected (see page 24), the timer can be turned ON or OFF from a remote location. With the switch ON the timer behaves normally, but stops timing when the switch is turned OFF, only to restart when the switch is turned ON again.
All external inputs will only be recognised if program code 23 is set ON (see page 24).
10 Wyvern Timer 2000R Operating Instructions
Figure 10 - External Inputs For Local and Remote Wiring
Programming The Wyvern 2000R
To control the operation of the timer, for example to let it know when to charge at peak rate, or how much time to allow for each coin inserted, it needs to be programmed. This consists of entering two digit numbers or options into various empty memory locations, identified by program code numbers (00 to 63). You step forwards or backwards through the program code number to where you wish to make a change, alter the settings, and then return the timer to normal operation. If you don’t wish to use all the timer’s facilities those code numbers can be ignored and left blank.
For example, if you wished to set the timer to wait 2 minutes before switching ON whatever was being controlled (start delay time), you would select the general programming mode, choose program code 00 and alter the two digit contents to 02. This will program the pre­time as 2 minutes. The display is as shown in Figure 11. For a complete programming example see page 13.
Figure 11 – Programming Start Delay Time
Wyvern Timer 2000R Operating Instructions
11
Selecting programming modes
Before changing the two digit values held in each program code number setting, it is necessary to place the timer into programming mode. Place the programming template (shown in Figure
12), over the timer front panel logo (covering the name Wyvern 2000). The template shows the positions of three hidden programming buttons. Note: these buttons cannot be used until the programming switch is turned ON.
Together with the front panel four digit display, these three buttons allow program code numbers to be selected to customise the timer.
Three menus are possible:
1. Setup programming. Selected using the DOWN button.
2. Special options. Selected using the PROG button. See page 27
3. Interrogation mode, total coin count or hours used. Selected using the UP button.
Note: If the wrong button is pressed, return the programming switch to its normal position, wait for ‘Stor’ to be displayed then
Figure 12 – Programming Template
return to the programming mode once more.
The programming switch is mounted on a circuit board held inside the front opening part of the timer case. Open the timer case door to its full extent and look to the right hand side of the coin mechanism (attached to the back of the door), where a circuit board as shown in Figure 13 will be visible. The programming switch is marked LKSW1, this needs to be slid gently upwards to put the timer into its programming mode.
LKSW1 must be left in the programming mode position until all programming has been completed, when it can be slid down into its normal operating position. Returning LKSW1 to its normal down position will automatically store all the programming information previously entered.
Figure 13– Position of LKSW1
12 Wyvern Timer 2000R Operating Instructions
To alter program settings follow the procedure described below:
Note: The UP and DOWN keys do not zoom (automatically increment when held down) and once at ‘9’ the display remains at ‘9’ until altered.
1. Apply power to the timer and the Wyvern 2000R should power up, finally displaying the time (in 24-hour format) on its 4-digit display. Using the key supplied open the front cover and set the programming switch to the ON position. Keep the switch in this position until all programming is complete, and then return it to the normal OFF position (at step 9).
2. Close the front cover and lock in place.
3. With the programming template in position, a choice of programming mode can be made using the UP, DOWN or PROG buttons. Note: pressing the DOWN button will give you access to all the general programming options, while selection of the UP button gives access to the interrogation options. Pressing the PROG button gives access to special options menu and is described on page 27.
Pressing DOWN will flash the message ‘Prog’ on the display and will select program code 00, which is the first general programming memory location. General program locations 00 to 63 on the coin reject timer can be programmed in this mode.
Pressing UP will flash the message ‘Tot’ on the display and will select program code 00, which is the first total money memory location. Interrogation locations 00 to 05 can be selected in this mode (see page 28).
4. To start programming, choose the program mode by pressing the DOWN key.
At this point the first two digits of the display are indicating the program code (00) and the second two digits are indicating the value stored at this location.
5. To change the contents of program locations, choose the program code you wish to alter by pressing the UP or DOWN keys. This will increment or decrement the first two digits of the display until you reach the required number.
6. At the chosen program code setting, press the PROG key, and the third digit (first digit of the stored value) will start to flash. Using the UP and DOWN keys select the required number and press the PROG button to accept it.
7. The last display digit will start to flash, indicating it is now ready for programming to the required number in a similar way to the first. Press PROG button to complete the selection.
8. To program further options repeat from step 5 onwards.
9. Once programming is complete, open the timer case (with power still applied) and return the programming switch to its normal ‘run’ mode (slide the switch DOWN). The display will briefly indicate the word ‘Stor’ (for store the settings) and will once more return to its clock display mode, ready for timing operations.
Loading...
+ 31 hidden pages