LazyMan LM210-20, LM210-30 Use And Care Manual

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LazyMan Gourmet Grills
USE AND CARE GUIDE
WARNING
READ THIS MANUAL CAREFULLY and completely before using your grill to reduce the risk of:
1. Fire
2. Burn hazard, personal injury, or property damage
3. Burned food or unpleasant cooking experiences
4. Unapproved installation or servicing
THIS PRODUCT IS DESIGNED FOR OUTDOOR USE ONLY. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
Read this manual thoroughly before installation, use, or servicing of this product
DANGER
IF YOU SMELL GAS:
1. Shut off all gas supply lines to the grill.
2. Extinguish any open flames.
3. If the gas odor continues, keep everyone away from the grill and immediately call your gas company
or fire department.
WARNING
1. DO NOT store or use gasoline or any other flammable liquids in the vicinity of this or any other
appliance.
2. Propane (LP) gas cylinders, not connected to the grill, should NOT be stored in the vicinity of this, or
any other appliance. Propane cylinders must be stored outdoors.
WARNING
1. The burning of gas cooking fuels generates by-products which are on the list of substances, known by
some states, to cause cancer or reproductive harm.
2. To minimize exposure to such substances, always operate this appliance according to the use and care
instructions found in this manual.
3. NOTE TO INSTALLERS: assure that grill owner receives this manual after installation.
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WARNING
1. Never use dented, rusty, or damaged propane cylinders. Never store additional or empty propane
cylinders next to, or in the vicinity of this or any other appliance. Never store propane cylinders indoors or on their sides.
2. Children should NEVER be left alone or unattended in the area where the appliance is located.
Place your grill unit well away from areas where children play. Do not store items that may be of interest to children, in or around the grill or island enclosure.
3. Never attempt to move the appliance when hot. When in use, portions of the grill are hot enough
to cause severe burns.
4. Always maintain the required clearances to combustibles as detailed in this manual. This grill is
designed for outdoor use ONLY. Never use inside a garage, building, shed, breezeway, or other enclosed area. Do not use this appliance under any overhead combustible construction.
5. Gas grills are not designed or certified to be used or installed on any recreational vehicle, portable
trailers, boats, or any other moving installation.
6. Always have an ABC fire extinguisher accessible. Never attempt to extinguish a grease fire with
water or other liquids.
7. If this appliance is removed and stored INDOORS, leave propane cylinders OUTDOORS in a well
ventilated area, away from heat or where children may have access to them.
8. Do not repair or replace any part of this grill unless specifically recommended in this manual.
9. If this appliance is installed by a professional installer or technician, be sure that he/she shows you
where the gas supply shut-off valve is located. All gas lines must have a shut-off valve that is readily and easily accessible. If you smell gas, check for leaks IMMEDIATELY. Refer to section entitled ‘Leak
Test Procedure’. Check leak with soap and water only. Never use an open flame to check for gas
leaks.
10. When using a propane cylinder, inspect the gas supply hose prior to each use of the grill. If there is
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
11. THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
To obtain replacement parts or service, contact:
LazyMan Inc. 560 Independence Street, Belvidere, NJ 07823
Customer Service (908) 475-5315 (800) 475-1950
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TABLE OF CONTENTS
Important Safety Precautions…………………………………………………………………….…1
Built-in Grill Application Requirements and Cutouts…………………………………….2
Island Installations………………………………………………………………………………………..4
Gas Connections…………………………………………………………………………………………..6
Natural Gas (NG)…………………………………………………………………….……………..…..6
Liquid Propane (LP)…………………………………………………………………………..….…… 6
Final Checks………………………………………………………………………………………………..8
Operation of Your Grill…………………………………………………………………………………10
Introduction……………………………………………………………………………………………..10
Checklists…………………………………………………………………………………………..…….10
Manual Lighting………………………………………………………………………………………..11
Lighting Your Grill……………………………………………………………………………………..12
Cleaning Your Grill………….………………………………………….…………………………..……13
Troubleshooting……………………………………………………………………….………………….15
Replacing the Electronic Igniter……………………………………………………………….…..19
Exploded View Parts Lists…………………………………………………………………….……...20
LazyMan Warranty Information…………………………………………………………………...22
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IMPORTANT SAFETY PRECAUTIONS
1. The LazyMan LM210 Series grills arrive nearly fully assembled and require only minor assembly steps.
Assure that ALL packaging materials have been removed before attempting to light the appliance. This includes removing all shipping tie wraps, zip ties and cardboard. Remove the cooking grates and look for ALL internal packaging materials INSIDE the grill. Last, peel off all protective vinyl coating from ALL exterior and interior surfaces on the appliance.
2. Avoid wearing loose fitting clothing or long sleeves while cooking. They could ignite.
3. Never leave the appliance unattended while cooking.
4. Never touch the grill racks or surrounding metal surfaces with your bare hands while cooking. These
surfaces will be HOT.
5. The use of an insulated glove or mitt is recommended while cooking.
6. The stainless steel cover MUST BE removed before attempting to light the grill, as an explosion could
occur. Do not lean over the appliance when lighting.
7. Do not heat unopened food containers on the appliance, as, pressure will build up and the container
can explode.
8. Do not use aluminum foil on the grill racks. This will prevent proper ventilation and allow excessive
heat to build inside the grill. Such heat can damage components of the grill.
9. Never remove the drip pan while cooking. Always assure that it is pushed all the way in. Hot overflow
can leak downward and produce a fire or explosion. The drip pan should be cleaned on a regular basis when the appliance is cold.
10. If burner does not light within 5 seconds, turn gas off and wait 5 minutes before attempting to re-light.
If any burner goes out during operation, turn burner off and check for adequate fuel. Wait 5 minutes before attempting to re-light.
11. When using portable LP gas cylinders, always turn off the main valve on the cylinder after each use.
12. Use caution when operating the appliance in windy conditions. Wind can enter from the back or sides
and interrupt air flow. This can cause an overheating condition and damage the appliance and its components.
13. This grill has been made with the finest materials available and, as a result, this grill is HEAVY. Always
use caution when moving or installing this product. Failure to follow this instruction can result in back or other personal injuries.
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BUILT-IN APPLICATION REQUIREMENTS AND CUTOUTS
All LazyMan grills are manufactured to very tight tolerances. To ensure the best possible fit, however, it is best to purchase and have the grill available for the contractor BEFORE constructing a new island. As a guideline, prepare your island cutout per the dimensions found in the chart above. The LazyMan LM210 Series built-in grill is intended to be mounted and installed in a built-in enclosure (island) made from NON-COMBUSTIBLE materials such as masonry, brick, or steel. For installations in wood or other combustible materials, LazyMan offers a stainless steel insulation kit. These kits add extended cutout requirements as shown in chart and will insulate most of the heat generated by the grill from the combustible construction. These kits are available from your local dealer and are identified as follows:
STAINLESS STEEL INSULATION KITS:
SSIK-20- Insulation Kit for LM210-20
SSIK-30- Insulation Kit for LM210-30
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BUILT-IN APPLICATION REQUIREMENTS AND CUTOUTS
STAINLESS STEEL
INSULATION KIT
COMBUSTIBLE
ISLAND
The LM210 Series grill is designed to be placed in an island cutout that has a bottom in the cutout. The grill rests inside and on the bottom of the cutout. Additionally, access holes will need to be cut in the bottom or back to allow for pipe routing.
COMBUSTIBLE MATERIALS: the grill should be mounted so that there are no combustible materials within 12” of the sides, front, or back of the grill.
See section entitled ‘Important Safety Precautions’, items #1. After unpacking, lift the appliance into place. The cut-out dimensions provided should result in the grill side edges clearing the sides of the island cutout by 1/8” per side. Leave the grill partially out and away from the rear wall at this point. This will allow access for gas hook-ups.
The island/ enclosure should have ventilation holes to prevent gas build-up in the event of a leak. See “Built-In
Application Requirements and Cutouts Diagram” for recommended cutouts. The MINIMUM vent size is 10” x 10” or an equivalent rectangular size creating 100 square inches in three places on the island enclosure.
The deck ledges need to flat and level to prevent uneven burner flames and soot build-up inside the grill. Refer to ANSI Z21.58 Standard for Outdoor Cooking Gas Appliances. It is recommended that a 120Volt, 60 Hertz, 15 Amp GFI certified outdoor outlet be installed on a vertical wall of the island being constructed. This outlet will be used for general purpose and is not required for his appliance. The REAR vertical wall of the island, if present, is ideal for placing this outlet. All electrical connections must be installed by a qualified electrician.
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LM210-20 and LM210-30 ISLAND INSTALLATION
NOTE: Use this INSTALLATION section in conjunction with the following ‘GAS CONNECTIONS’ section to assure that all gas considerations have been made before installing your appliance.
INSTALLATION- USING NG GAS: After the island has been constructed and built per the previous cutout
recommendations and guidelines, it’s now time to install the LazyMan 210 Series Burner into the island. The above diagram shows a typical Natural Gas installation where the gas piping is routed through the back of the island and externally to the gas source. This routing can also be accomplished internally (inside the island) if the island is constructed with a hollow design and there is space between the back wall of the cutout and the back wall of the island. This burner is shipped with a ½ NPT (female) fitting at the end of the gas manifold for both NG connections and LP hose connections. It is also shipped with an NG regulator (for natural gas grills) and an LP regulator with hose for burners set up for liquid propane.
It is highly recommended that a qualified plumber or gas technician make this installation and perform the gas hook­up procedure.
1. Measure the distance from the back of the cutout to the back of the island. You will need a ½” pipe with ½”
NPT male threads at both ends that match this distance plus 2”. This pipe is called a ‘nipple’. Nipples come
pre-threaded at both ends and are available in a variety of different lengths.
2. Use pipe joint compound or Teflon tape (to seal the threads) FOR ALL PIPE CONNECTIONS and install this
first pipe into the fitting at the back of the appliance.
3. Using two or more people, carefully lift the burner into the island cutout and slide it toward the back of the
cutout. Allow the newly installed pipe to slide through the pre-cut hole or opening and through the back wall of the island. Slide the burner all the way in so that the front of the burner is flush with the front of the island.
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4. Make your first connection using a ½” NPT female elbow. Point this elbow downward if the main gas supply
is near the ground. If the main gas supply is in a location other than the ground, point the elbow in that direction.
5. Install a short nipple into the open end of the elbow and install the supplied NG regulator at the end of this
nipple. Make sure the regulator is installed so the arrow (marked on the regulator) is pointing to the
appliance, i.e., in the direction the gas will be flowing. NOTE: if this appliance is being installed in line and after an adjacent grill, and that grill has a gas regulator, then DO NOT INSTALL the NG regulator to this appliance. Only ONE regulator is required for all appliances connected to the same gas line.
6. Measure the distance from the open end of the regulator to the ground and subtract 8” from this
measurement to allow for the next 3 connections. This will be the length of your next nipple.
7. Install this nipple to the regulator and at the other end, install a ½” NPT female ‘Tee’ connection. The third
(downward) leg of the ‘Tee’ is used to install a 3” minimum length ‘Drip Leg’ with cap. This leg is required in many states and is used for periodic moisture relief. Check your local codes. This complete pipe routing should now be resting 1-2 inches above the ground.
8. Install the next nipple into the center opening of the ‘Tee’ and run this connection to the gas source.
IMPORTANT NOTE: If the gas source does not have a gas shut-off valve, then a new ½” quarter turn valve MUST be installed between the last gas pipe and the existing gas source. This gas valve should be installed by a qualified plumber or gas technician. See the next step.
9. If the gas source is a stubbed gas pipe coming from the side of the house or exit point, then THE GAS MUST
BE TURNED OFF AT THE METER. A new quarter turn gas valve must be installed, either at the gas source or inline from the gas source in a convenient location.
10. Use the ‘Leak Test Procedure’ found in the ‘FINAL CHECKS’ section of this manual to check all gas
connections prior to operation of this appliance.
INSTALLATION- USING LP GAS (LIQUID PROPANE-BOTTLE)- when using bottled LP, then use the LP regulator and hose equipped with the LP appliance. The installation should begin the same as the NG installation where a ½ NPT pipe (threaded at both ends) is routed from the gas exit point at the rear of the appliance through the rear of the island. A ½ NPT female elbow is then added to the end of the ½ pipe. At this point, the hard piping is complete. Connect the fitting at the end of the LP hose to the newly installed elbow. Use the above diagram for this hard piping requirement and connection of the LP hose. As previously mentioned, if the island is constructed in a ‘hollow’ manner, and there is a hollow space between the back of the cutout and the back of the island, then the first hard piping can be routed directly DOWNWARD into the island interior. Additional fittings will be required. This piping can terminate with either a ½ NPT female elbow or a ½ NPT straight coupler. The LP hose can then be connected directly to the last fitting. Always assure that the LP hose is completely visible and accessible inside the island.
1. Use 2 or more people and lift the grill onto the top island surface.
2. Follow steps #1 through #4 of the NG piping installation. This portion of the installation completes the hard
piping requirements and routes the piping through the back of the island.
3. Use pipe joint compound or Teflon tape on the fitting at the end of the LP hose and install directly to the ½
NPT female elbow at the rear of the island.
4. Use the ‘Leak Test Procedure’ found in the ‘FINAL CHECKS’ section of this manual to check all gas
connections. INSTALLATION- USING LP (LIQUID PROPANE) BULK TANK- If you have ordered a burner configured for LP (Liquid Propane), then you have received an LP regulator and hose with your burner. If you plan to attach the appliance directly to a bulk propane tank, then you cannot use the supplied hose. You must obtain a regulator from LazyMan Inc. Please order P/N 10099. This is a regulator which converts from NG to LP. Please use the instructions that come with the regulator for this conversion. Follow the same connection pattern shown above for NG connections.
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