LazyMan LM210-20, LM210-30 Use And Care Manual

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LazyMan Gourmet Grills
USE AND CARE GUIDE
WARNING
READ THIS MANUAL CAREFULLY and completely before using your grill to reduce the risk of:
1. Fire
2. Burn hazard, personal injury, or property damage
3. Burned food or unpleasant cooking experiences
4. Unapproved installation or servicing
THIS PRODUCT IS DESIGNED FOR OUTDOOR USE ONLY. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
Read this manual thoroughly before installation, use, or servicing of this product
DANGER
IF YOU SMELL GAS:
1. Shut off all gas supply lines to the grill.
2. Extinguish any open flames.
3. If the gas odor continues, keep everyone away from the grill and immediately call your gas company
or fire department.
WARNING
1. DO NOT store or use gasoline or any other flammable liquids in the vicinity of this or any other
appliance.
2. Propane (LP) gas cylinders, not connected to the grill, should NOT be stored in the vicinity of this, or
any other appliance. Propane cylinders must be stored outdoors.
WARNING
1. The burning of gas cooking fuels generates by-products which are on the list of substances, known by
some states, to cause cancer or reproductive harm.
2. To minimize exposure to such substances, always operate this appliance according to the use and care
instructions found in this manual.
3. NOTE TO INSTALLERS: assure that grill owner receives this manual after installation.
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WARNING
1. Never use dented, rusty, or damaged propane cylinders. Never store additional or empty propane
cylinders next to, or in the vicinity of this or any other appliance. Never store propane cylinders indoors or on their sides.
2. Children should NEVER be left alone or unattended in the area where the appliance is located.
Place your grill unit well away from areas where children play. Do not store items that may be of interest to children, in or around the grill or island enclosure.
3. Never attempt to move the appliance when hot. When in use, portions of the grill are hot enough
to cause severe burns.
4. Always maintain the required clearances to combustibles as detailed in this manual. This grill is
designed for outdoor use ONLY. Never use inside a garage, building, shed, breezeway, or other enclosed area. Do not use this appliance under any overhead combustible construction.
5. Gas grills are not designed or certified to be used or installed on any recreational vehicle, portable
trailers, boats, or any other moving installation.
6. Always have an ABC fire extinguisher accessible. Never attempt to extinguish a grease fire with
water or other liquids.
7. If this appliance is removed and stored INDOORS, leave propane cylinders OUTDOORS in a well
ventilated area, away from heat or where children may have access to them.
8. Do not repair or replace any part of this grill unless specifically recommended in this manual.
9. If this appliance is installed by a professional installer or technician, be sure that he/she shows you
where the gas supply shut-off valve is located. All gas lines must have a shut-off valve that is readily and easily accessible. If you smell gas, check for leaks IMMEDIATELY. Refer to section entitled ‘Leak
Test Procedure’. Check leak with soap and water only. Never use an open flame to check for gas
leaks.
10. When using a propane cylinder, inspect the gas supply hose prior to each use of the grill. If there is
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
11. THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
To obtain replacement parts or service, contact:
LazyMan Inc. 560 Independence Street, Belvidere, NJ 07823
Customer Service (908) 475-5315 (800) 475-1950
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TABLE OF CONTENTS
Important Safety Precautions…………………………………………………………………….…1
Built-in Grill Application Requirements and Cutouts…………………………………….2
Island Installations………………………………………………………………………………………..4
Gas Connections…………………………………………………………………………………………..6
Natural Gas (NG)…………………………………………………………………….……………..…..6
Liquid Propane (LP)…………………………………………………………………………..….…… 6
Final Checks………………………………………………………………………………………………..8
Operation of Your Grill…………………………………………………………………………………10
Introduction……………………………………………………………………………………………..10
Checklists…………………………………………………………………………………………..…….10
Manual Lighting………………………………………………………………………………………..11
Lighting Your Grill……………………………………………………………………………………..12
Cleaning Your Grill………….………………………………………….…………………………..……13
Troubleshooting……………………………………………………………………….………………….15
Replacing the Electronic Igniter……………………………………………………………….…..19
Exploded View Parts Lists…………………………………………………………………….……...20
LazyMan Warranty Information…………………………………………………………………...22
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IMPORTANT SAFETY PRECAUTIONS
1. The LazyMan LM210 Series grills arrive nearly fully assembled and require only minor assembly steps.
Assure that ALL packaging materials have been removed before attempting to light the appliance. This includes removing all shipping tie wraps, zip ties and cardboard. Remove the cooking grates and look for ALL internal packaging materials INSIDE the grill. Last, peel off all protective vinyl coating from ALL exterior and interior surfaces on the appliance.
2. Avoid wearing loose fitting clothing or long sleeves while cooking. They could ignite.
3. Never leave the appliance unattended while cooking.
4. Never touch the grill racks or surrounding metal surfaces with your bare hands while cooking. These
surfaces will be HOT.
5. The use of an insulated glove or mitt is recommended while cooking.
6. The stainless steel cover MUST BE removed before attempting to light the grill, as an explosion could
occur. Do not lean over the appliance when lighting.
7. Do not heat unopened food containers on the appliance, as, pressure will build up and the container
can explode.
8. Do not use aluminum foil on the grill racks. This will prevent proper ventilation and allow excessive
heat to build inside the grill. Such heat can damage components of the grill.
9. Never remove the drip pan while cooking. Always assure that it is pushed all the way in. Hot overflow
can leak downward and produce a fire or explosion. The drip pan should be cleaned on a regular basis when the appliance is cold.
10. If burner does not light within 5 seconds, turn gas off and wait 5 minutes before attempting to re-light.
If any burner goes out during operation, turn burner off and check for adequate fuel. Wait 5 minutes before attempting to re-light.
11. When using portable LP gas cylinders, always turn off the main valve on the cylinder after each use.
12. Use caution when operating the appliance in windy conditions. Wind can enter from the back or sides
and interrupt air flow. This can cause an overheating condition and damage the appliance and its components.
13. This grill has been made with the finest materials available and, as a result, this grill is HEAVY. Always
use caution when moving or installing this product. Failure to follow this instruction can result in back or other personal injuries.
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BUILT-IN APPLICATION REQUIREMENTS AND CUTOUTS
All LazyMan grills are manufactured to very tight tolerances. To ensure the best possible fit, however, it is best to purchase and have the grill available for the contractor BEFORE constructing a new island. As a guideline, prepare your island cutout per the dimensions found in the chart above. The LazyMan LM210 Series built-in grill is intended to be mounted and installed in a built-in enclosure (island) made from NON-COMBUSTIBLE materials such as masonry, brick, or steel. For installations in wood or other combustible materials, LazyMan offers a stainless steel insulation kit. These kits add extended cutout requirements as shown in chart and will insulate most of the heat generated by the grill from the combustible construction. These kits are available from your local dealer and are identified as follows:
STAINLESS STEEL INSULATION KITS:
SSIK-20- Insulation Kit for LM210-20
SSIK-30- Insulation Kit for LM210-30
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BUILT-IN APPLICATION REQUIREMENTS AND CUTOUTS
STAINLESS STEEL
INSULATION KIT
COMBUSTIBLE
ISLAND
The LM210 Series grill is designed to be placed in an island cutout that has a bottom in the cutout. The grill rests inside and on the bottom of the cutout. Additionally, access holes will need to be cut in the bottom or back to allow for pipe routing.
COMBUSTIBLE MATERIALS: the grill should be mounted so that there are no combustible materials within 12” of the sides, front, or back of the grill.
See section entitled ‘Important Safety Precautions’, items #1. After unpacking, lift the appliance into place. The cut-out dimensions provided should result in the grill side edges clearing the sides of the island cutout by 1/8” per side. Leave the grill partially out and away from the rear wall at this point. This will allow access for gas hook-ups.
The island/ enclosure should have ventilation holes to prevent gas build-up in the event of a leak. See “Built-In
Application Requirements and Cutouts Diagram” for recommended cutouts. The MINIMUM vent size is 10” x 10” or an equivalent rectangular size creating 100 square inches in three places on the island enclosure.
The deck ledges need to flat and level to prevent uneven burner flames and soot build-up inside the grill. Refer to ANSI Z21.58 Standard for Outdoor Cooking Gas Appliances. It is recommended that a 120Volt, 60 Hertz, 15 Amp GFI certified outdoor outlet be installed on a vertical wall of the island being constructed. This outlet will be used for general purpose and is not required for his appliance. The REAR vertical wall of the island, if present, is ideal for placing this outlet. All electrical connections must be installed by a qualified electrician.
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LM210-20 and LM210-30 ISLAND INSTALLATION
NOTE: Use this INSTALLATION section in conjunction with the following ‘GAS CONNECTIONS’ section to assure that all gas considerations have been made before installing your appliance.
INSTALLATION- USING NG GAS: After the island has been constructed and built per the previous cutout
recommendations and guidelines, it’s now time to install the LazyMan 210 Series Burner into the island. The above diagram shows a typical Natural Gas installation where the gas piping is routed through the back of the island and externally to the gas source. This routing can also be accomplished internally (inside the island) if the island is constructed with a hollow design and there is space between the back wall of the cutout and the back wall of the island. This burner is shipped with a ½ NPT (female) fitting at the end of the gas manifold for both NG connections and LP hose connections. It is also shipped with an NG regulator (for natural gas grills) and an LP regulator with hose for burners set up for liquid propane.
It is highly recommended that a qualified plumber or gas technician make this installation and perform the gas hook­up procedure.
1. Measure the distance from the back of the cutout to the back of the island. You will need a ½” pipe with ½”
NPT male threads at both ends that match this distance plus 2”. This pipe is called a ‘nipple’. Nipples come
pre-threaded at both ends and are available in a variety of different lengths.
2. Use pipe joint compound or Teflon tape (to seal the threads) FOR ALL PIPE CONNECTIONS and install this
first pipe into the fitting at the back of the appliance.
3. Using two or more people, carefully lift the burner into the island cutout and slide it toward the back of the
cutout. Allow the newly installed pipe to slide through the pre-cut hole or opening and through the back wall of the island. Slide the burner all the way in so that the front of the burner is flush with the front of the island.
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4. Make your first connection using a ½” NPT female elbow. Point this elbow downward if the main gas supply
is near the ground. If the main gas supply is in a location other than the ground, point the elbow in that direction.
5. Install a short nipple into the open end of the elbow and install the supplied NG regulator at the end of this
nipple. Make sure the regulator is installed so the arrow (marked on the regulator) is pointing to the
appliance, i.e., in the direction the gas will be flowing. NOTE: if this appliance is being installed in line and after an adjacent grill, and that grill has a gas regulator, then DO NOT INSTALL the NG regulator to this appliance. Only ONE regulator is required for all appliances connected to the same gas line.
6. Measure the distance from the open end of the regulator to the ground and subtract 8” from this
measurement to allow for the next 3 connections. This will be the length of your next nipple.
7. Install this nipple to the regulator and at the other end, install a ½” NPT female ‘Tee’ connection. The third
(downward) leg of the ‘Tee’ is used to install a 3” minimum length ‘Drip Leg’ with cap. This leg is required in many states and is used for periodic moisture relief. Check your local codes. This complete pipe routing should now be resting 1-2 inches above the ground.
8. Install the next nipple into the center opening of the ‘Tee’ and run this connection to the gas source.
IMPORTANT NOTE: If the gas source does not have a gas shut-off valve, then a new ½” quarter turn valve MUST be installed between the last gas pipe and the existing gas source. This gas valve should be installed by a qualified plumber or gas technician. See the next step.
9. If the gas source is a stubbed gas pipe coming from the side of the house or exit point, then THE GAS MUST
BE TURNED OFF AT THE METER. A new quarter turn gas valve must be installed, either at the gas source or inline from the gas source in a convenient location.
10. Use the ‘Leak Test Procedure’ found in the ‘FINAL CHECKS’ section of this manual to check all gas
connections prior to operation of this appliance.
INSTALLATION- USING LP GAS (LIQUID PROPANE-BOTTLE)- when using bottled LP, then use the LP regulator and hose equipped with the LP appliance. The installation should begin the same as the NG installation where a ½ NPT pipe (threaded at both ends) is routed from the gas exit point at the rear of the appliance through the rear of the island. A ½ NPT female elbow is then added to the end of the ½ pipe. At this point, the hard piping is complete. Connect the fitting at the end of the LP hose to the newly installed elbow. Use the above diagram for this hard piping requirement and connection of the LP hose. As previously mentioned, if the island is constructed in a ‘hollow’ manner, and there is a hollow space between the back of the cutout and the back of the island, then the first hard piping can be routed directly DOWNWARD into the island interior. Additional fittings will be required. This piping can terminate with either a ½ NPT female elbow or a ½ NPT straight coupler. The LP hose can then be connected directly to the last fitting. Always assure that the LP hose is completely visible and accessible inside the island.
1. Use 2 or more people and lift the grill onto the top island surface.
2. Follow steps #1 through #4 of the NG piping installation. This portion of the installation completes the hard
piping requirements and routes the piping through the back of the island.
3. Use pipe joint compound or Teflon tape on the fitting at the end of the LP hose and install directly to the ½
NPT female elbow at the rear of the island.
4. Use the ‘Leak Test Procedure’ found in the ‘FINAL CHECKS’ section of this manual to check all gas
connections. INSTALLATION- USING LP (LIQUID PROPANE) BULK TANK- If you have ordered a burner configured for LP (Liquid Propane), then you have received an LP regulator and hose with your burner. If you plan to attach the appliance directly to a bulk propane tank, then you cannot use the supplied hose. You must obtain a regulator from LazyMan Inc. Please order P/N 10099. This is a regulator which converts from NG to LP. Please use the instructions that come with the regulator for this conversion. Follow the same connection pattern shown above for NG connections.
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GAS CONNECTIONS
PRESSURE (WATER COLUMN INCHES)
FUEL
MAXIMUM
MINIMUM
LP
14
11
NG 7 4
MAXIMUM GAS PIPING LENGTH
PIPING LENGTH (FEET, ¾”
PIPE)
TOTAL BTUS (ALL
APPLIANCES ON LINE)
10
360,000
20
245,000
30
198,000
40
169,000
50
150,000
60
135,000
70
123,000
80
115,000
This appliance has been factory pre-set to use either Propane Gas (LP) or Natural Gas (NG). It is critical that the gas you use matches the gas that the grill has been set up for. You can verify this by checking the label mounted on the right rear side of the appliance.
Ensure that the gas supplied meets minimum pressure requirements, as shown below, under full load:
Both the regulator and the manifold orifices have been set for the type of gas specified on the label. If it is desired to convert to a different type of gas, a gas conversion kit must be obtained from LazyMan Inc. or from one of its dealers, and must be installed by a qualified technician.
chart entitled “Gas Supply Line Runs” to
determine allowable run line distances. Failure to meet these minimum run requirements will reduce the performance of the appliance and any other grills/appliances connected to this line. In general, always keep the supply line run as SHORT as possible.
The longer the gas run line, the lower the gas pressure and the smaller number of
BTU’s the line can handle.
NATURAL GAS:
LazyMan Inc. recommends that only a qualified professional performs the required gas hook-ups on this product.
To ensure satisfactory performance, the gas supply line must be sized to accommodate the TOTAL BTU requirements of all the gas fired equipment that will be connected to this line. Minimum pipe size should be 1/2” I.D., however, 3/4" I.D. is recommended for the long runs and best performance. For this, a 3/4" FIP x 1/2” MIP reducer fitting will be required (not supplied).
Calculate the total BTU output of all appliances that will be attached to this line and use the
A gas shut-off valve must be installed between the gas appliances and the gas line in an easily accessible location. This valve should be installed by a qualified plumber.
All pipe joints must be sealed with threading tape or pipe joint compound. The first 2 threads should be free and clear of any compound to avoid the compound from entering into the pipe. Never use threading compound on flare fittings.
LIQUID PROPANE GAS:
Grills set up for LP gas come equipped with an LP hose/regulator assembly for connection to a standard 20 lb (5 gal) LP gas cylinder. All
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GAS CONNECTIONS
fittings necessary to attach the hose assembly to the grill are included.
BULK TANK LP:
Some residences and/or commercial establishments use bulk propane cylinders and are permanently plumbed with LP connections. When this is the case, then a 4/11 regulator must be obtained and set for the proper gas type (LP). 4/11 regulators are convertible from NG to LP. To convert, follow the instructions provided by the regulator’s manufacturer.
WARNING
Do not change the regulator/ hose assembly or use any other assembly other than the one supplied with your LazyMan grill.
Do not attempt to use a 5LP-A equipped regulator/hose assembly with a standard 510 POL cylinder/valve assembly.
A dented or rusty LP cylinder may be hazardous and should not be used. If in doubt, have it checked by your LP supplier.
Always shut off the LP gas when finished using the grill, both at the grill valves and the LP cylinder valve.
Cylinders must always be stored outdoors in a well ventilated area and out be of reach of children. If your grill is stored indoors, the LP cylinder must be removed and stored outdoors.
LP CONNECTIONS:
Make sure the LP cylinder valve is fully closed before connecting to the grill. It is possible for the valve to be partially open without releasing gas, but, as soon as the regulator is connected, gas can leak from the connection. Insert the regulator inlet into the cylinder valve and turn the black coupler clockwise until the coupler is hand tight. Do not over-tighten this connection.
Do not store a spare LP gas cylinder under or near this appliance
LP CYLINDER REQUIREMENTS:
The LP cylinder must be constructed and marked in accordance with the U.S. Department of Transportation (DOT) spec­ifications for LP cylinders and be designed for use with a Type 1 system only.
When exchanging your cylinder for a refill, exchange only with a Type 1, 20 lb cylinder with an overfill protection device.
Never use a cylinder with a damaged valve.
To disconnect the coupler, first make sure the cylinder valve is turned completely off. Turn the coupler counter-clockwise. The inlet will then disengage.
Always leak test the connection after refilling or exchanging LP gas cylinders. See ‘Leak Test Procedure’.
GAS LINE PURGING:
After refilling or replacing an LP gas cylinder, it is always best to purge the system of air before attempting to light the grill.
Make sure all controls are in the “OFF”
position.
7
GAS CONNECTIONS
Make sure the LP cylinder valve is turned ‘OFF’.
Turn one or more of the grill burner valves to ‘ON’. This releases pressure in the system.
Close the burner valve(s) back to the ‘OFF’
position.
Turn the LP cylinder valve to the ‘ON’
position.
Light the burners as usual, one at a time, by opening the valves slowly.
DANGER!
To prevent fire or explosion, DO NOT smoke or allow any potential source of ignition (sparks, electrical arcing, etc.) in the area while performing a leak test. Leak tests should be conducted outdoors only. NEVER conduct a leak test using fire or flame.
FINAL CHECKS
LEAK TEST PROCEDURE:
Create a soapy solution of one part dish soap and three parts water.
Confirm that all control knobs are in the ‘OFF’ position.
Turn on the fuel supply. For Natural Gas, turn the valve handle 1/4 turn so the handle is in-line with the pipe and gas flow.
For LP, turn the cylinder valve knob one complete turn (minimum) in the counter­clockwise direction.
Apply the soap solution generously with a paint brush or squirt bottle on every connection and fitting.
If bubbles appear to ‘grow’ on any of the
connections, then gas is escaping. Turn off gas supply immediately.
FIXING A GAS LEAK: Make sure the main
gas supply has been turned ‘OFF’.
Turn all grill control knobs to ‘HIGH’ to purge the system of any gas build-up, then return them to ‘OFF’.
Wash off the soapy solution and then dry off.
Tighten the loose joint or replace any fitting that may be suspect.
For LP applications, do NOT attempt to repair any leaks found at the main cylinder valve. The LP cylinder needs to be replaced.
Repeat the leak test procedure to confirm that no leaks are present.
8
GAS CONNECTIONS
BURNER FLAME-AIR SHUTTER ADJUSTMENT
Air flow that enters the burner is controlled by the ‘Air Shutter’. Each burner is installed, adjusted and tested in the factory prior to shipment. However, fluctuations in gas pressure, gas conversions, and gas quality can affect performance of the burner and adjustments to the flame height may be necessary.
Flames should be blue in color and stable, with a slight yellow tip. The bright blue core should be about 3/8” tall with a total flame height of 1-1/2”.
Begin by completely removing the drip pan and setting it aside. The valve and burner air shutter can be seen by looking upward at them from the front. You will see a small Phillips head screw which secures the air shutter. Loosen this screw. NOTE: the air
shutter opening has been factory pre-set to the half-way position.
Ignite the burner and observe the flame. By opening or closing the air shutter opening, the burner flame will change in color.
The flames should burn quietly and not
appear to ‘lift’ up from the burner. If your
flames do not match this description, use the following procedure.
To Adjust:
DANGER
BE EXTREMELY CAREFUL AROUND HOT BURNERS AND ADJACENT GRILL PARTS.
Air shutters are located near the brass valves at the front of each burner. Each burner needs to be adjusted separately.
If the flame is too YELLOW, this indicates a lack of air and excess carbon is being produced. OPEN up the air shutter by sliding it TO THE REAR. Use a flat screw driver or other long steel tool to accomplish this. DO
NOT USE YOUR BARE HANDS OR FINGERS TO MAKE THIS ADJUSTMENT. See also ‘Yellow
Burner Flames’ in the ‘Trouble Shooting section. If the flame is noisy (sounds like a
torch) and tends to lift up, then the air shutter is delivering TOO MUCH air. Slide the air shutter FORWARD slightly to CLOSE the opening and reduce the air flow. Your goal is to create the most efficient, quiet, soft blue flame.
After adjusting each burner, tighten up the Phillips head screw which secures the air shutter.
Replace the drip pan. NEVER operate the appliance without the drip pan installed, as this can cause a potentially dangerous condition.
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OPERATION OF YOUR GRILL
INTRODUCTION
Outdoor burner appliances create more heat than interior kitchen cooking ranges, as the high-performance burner(s) creates a much hotter flame. The burner(s) contained in this appliance requires a constant, steady supply of fresh air to mix with the fuel. Using the burner in windy conditions may disrupt the proper air flow. Wind can be particularly disruptive (and damaging) if you are cooking on HIGH. Excessive winds can
trap the hot air and gasses inside the appliance and cause an overheating condition. An early warning sign of this
condition can be seen by the lack of apparent heat reaching the pot or pan. If this is the case, turn down the heat.
Any damage caused by this overheating condition is NOT COVERED by warranty.
PRE-COOKING CHECKLIST BEFORE YOUR FIRST USE:
1. Make sure ALL packing materials have been removed from the interior and the exterior of the appliance. This includes the removal of all protective vinyl coating found on the appliance.
2. Make sure the fuel lines have been connected per instructions in the installation section of this manual.
AT EACH NEW SEASON:
At the start of each new grilling season, the grill should be inspected. Remove the weather cover and the top finger grate pan from the unit. Remove the burner(s) by sliding it toward the rear and off of the
valve orifice. Check the burner for any apparent obstructions. Also check the orifices at the tip of each valve. Look especially for cotton-like or mud-like formations. Spiders, wasps, and other insects nest in these areas and can disrupt air and gas flow, and can cause damage to the grill or personal injury.
A wire brush can be used on the outside of the burner(s) to remove any scale or foreign matter. The inside of the burners can be cleaned and flushed out with a garden hose. Make sure burners are completely dry before re-inserting into the grill. Obstructions found in the orifice at the tip of the valves can be cleared using a paper clip or a small wire. Never use a wooden toothpick as it can break off and clog the hole.
As a final check, inspect all hoses and gas lines for any evidence of damage.
By following these procedures, you can keep your outdoor burner operating like new for years to come. If you have any questions, you can always call the factory at
(800) 475-1950
CHECKLIST BEFORE EACH USE:
Always make sure that:
1. You DO NOT smell gas BEFORE you light
the appliance. If you smell gas, shut everything OFF and call a qualified plumber to check for leaks. See also section in this manual entitled FINAL CHECKS’ in the ‘GAS CONNECTIONS’ portion of this manual.
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OPERATION OF YOUR GRILL
2. The cooking area is free from
combustibles that could ignite.
3. All control knobs turn freely.
4. All burners are seated properly.
5. Connections to any Propane cylinder, if
being used, have been leak tested.
6. If you are using a Propane (LP) cylinder,
be sure the valve has been turned ON before attempting to light the grill.
7. If you are using Natural Gas (NG), be sure
that the main gas valve has been turned ON before attempting to light the grill.
WARNING
3. DO NOT release fuel into a closed grill before lighting. This will increase the risk of explosion, property damage, personal injury, or death.
4. When lighting, keep your face and body as far from the appliance as possible. If a burner does not light within 5 seconds, turn the control OFF, and wait 5 minutes for the gas to dissipate, before attempting to reignite.
5. NEVER LEAVE THE APPLIANCE UNATTENDED WHILE COOKING.
MANUAL LIGHTING OF YOUR GRILL:
Please become familiar with the following
section (next page) called “Lighting Your Grill” before attempting to manually light
this appliance.
8. Wind is not blowing too strongly around
the sides or rear of the appliance.
WARNING
1. Never attempt to light the appliance if you smell gas.
2. Never light the appliance before removing the Stainless Steel Weather Cover.
MANUAL LIGHTING
Manual lighting is used when the AAA battery used to power your ignition is discharged and there is no replacement battery immediately available. Use either a long wooden match or a long-tipped lighter and insert between the large hole in the finger grate pan and the edge of the burner directly below. Turn the control knob to ‘HIGH’ to light the burner. Remove the match or lighter.
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LM210-20 AND LM210-30 SERIES BURNER CONTROLS
CONTROL
KNOB
IGNITION SWITCH
15-7/8”
12”
LEFT BURNER CONTROL
IGNITION
SWITCH
RIGHT BURNER CONTROL KNOB
28
LM210-20
LM210-30
LIGHTING YOUR GRILL
For Propane (LP) grills, turn the propane cylinder valve at least one full turn in the counterclockwise direction.
LIGHTING PROCEDURE
Remove the weather cover from your grill. Assure that the main gas source is turned
on, as shown above. Rotate the control knob in a COUNTERCLOCKWISE direction until the knob pointer is facing UP (HIGH position).
AT THE SAME TIME, depress the
IGNITION switch on the front panel to ignite the burner. The electronic igniter will continue to spark as long as you depress the switch. Once the burner is lit, you can remove your finger from the switch.
Repeat the process for the second burner (if
you are lighting the LM210-30 model).
If, at any time, the burner does NOT light
after 5 seconds, then turn the burner control knob to OFF and wait 5 minutes to allow unburned gas to dissipate. After 5 minutes, it will be safe to start the procedure again.
Make sure control knobs are in the ‘OFF’ position. For Natural Gas (NG) grills, turn the main gas
control to ON. The valve is ON when the valve lever is in line and parallel to the gas piping and gas flow.
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CLEANING YOUR GRILL
Drip Pan
CLEANING YOUR GRILL
The LazyMan LM210 Series grill products have been built with the finest grade of 304 stainless steel available. All exterior surfaces feature a #4 brushed finish. With proper maintenance, this finish will last for many years. Here are a few pointers to keep your appliance looking and functioning like new:
After each use, wipe down the complete exterior of your grill using a soft cloth and a commercially available stainless steel cleaner. It is important to remove the grease splatters and food debris at this time, rather than allowing it to become ‘cooked on’. It will be much harder to remove the next time.
Always wipe in the direction of the grain finish. The front surfaces, the drip pan front, and the weather cover have the grain running in a horizontal direction.
GRAIN DIRECTION
DO NOT use metallic abrasives (like steel wool) to clean your grill’s front surfaces.
DO NOT use solvents on the grill label.
CLEANING THE DRIP PAN
Similar to cleaning the main grill components, the longer you wait to clean the Drip Pan, the harder it will be to remove the grease and food debris. The drip pan can be removed completely from the grill for easier cleaning.
Start by draining any free flowing grease by tilting the pan over a waste container (an empty coffee can is perfect). Scoop up the food debris with a dust pan or similar device. Wipe the remaining grease with paper towels, and then finish by using a mild solution of dish soap and a kitchen sponge backed by a Scotch-Bright® pad. A commercially available stainless steel cleaner can also be used.
When trying to remove a heavier grease and dirt build-up, a mild mixture of dish soap and warm water can be used for cleaning. To remove the most stubborn stains, a non- metallic, medium grit abrasive like Scotch-Brite® can be used, but ALWAYS remember to work in the direction of the grain.
WARNING It is critical to keep the drip pan free from food build-up, as this debris can still cause flare-ups and create a fire hazard. Always
remember to replace the drip pan into the grill after cleaning. DO NOT USE THIS APPLIANCE WITHOUT THE DRIP PAN IN PLACE.
It is also good practice to check the contents of the drip pan after a heavy rain.
13
CLEANING YOUR GRILL
Pan Support
Finger Grate Pan
Burner
If the appliance is not covered, the drip pan can collect water and prevent it from doing its job.
CLEANING THE FINGER GRATE PAN
It is best to clean the Finger Grate Pan after each use, but after the appliance has cooled. It is important to remove the grease splatters and food debris at this time rather than allowing it to be ‘baked-on’ at the next cook-out.
CLEANING THE BURNER(S)
Once the Finger Grate Pan has been removed from the appliance (see above), you will have access to the burner(s). Make sure the
appliance is cool and that all control knobs and main gas supply lines are turned OFF.
Clean the pan as you would clean your interior cook-top by using a warm, damp sponge with a small amount of dish soap. For the more stubborn stains, use a sponge backed with Scotch-Brite® and carefully apply pressure to the stain. Remember to always rub in the horizontal direction.
Periodically you should do a more thorough cleaning by completely REMOVING the Finger Grate Pan from the appliance. Then separate the Pan Support from the Finger Grate Pan and clean these supports as well.
Carefully tilt the burner UP at the rear (off of its supports) and slide it TOWARD the rear and off of the brass valve orifice at the front. Then lift the burner straight up. Working over a trash can, turn the burner over to allow the loose debris to fall. Use a brass or steel brush to remove as much debris as possible. For any stubborn stains or debris spots, use a metal scraper (putty knife or equivalent) to remove. Inspect all burner ports (holes) to assure that they are not clogged. Clear any clogged ports with a paper clip. DO NOT use a wooden tooth pick as it can break off inside the port. Finish the cleaning process by tilting the burner upright, with the venturi opening facing down, and over the trash can. Shake the burner and allow all remaining INSIDE debris to fall out from the venturi opening. Be careful not to disrupt or change the air flow setting created by the air shutter.
They can be placed in a pan of dish soap water
(similar to cleaning a kitchen pot or pan) and then scrubbing them with a non-metallic medium grit abrasive (like a sponge backed with Scotch-Brite® or equivalent). Using metallic abrasives (like steel wool) is NOT recommended since portions of the steel fibers can remain on the supports.
The INSIDE of the burner can be cleaned by flushing it out with a garden hose. Be sure the burner is completely dry before re-installing.
WARNING
Proper placement of ALL burners, after cleaning, is CRITICAL. They must be centered over the brass orifices and resting on their rear supports.
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TROUBLESHOOTING
Please check the more common and more obvious functions before further attempting to troubleshoot your LazyMan LM210 Series appliance, and before you call for service. Sometimes great aggravations can result from simple oversights.
For Natural Gas (NG)- is the main
shut-off valve turned on? The valve will be ON when the valve lever is parallel to the gas line.
In most cases, the following trouble-
For Liquid Propane Gas (LP)- is the valve knob turned at least one complete turn in the COUNTERCLOCKWISE direction?
shooting tips can be performed by the grill owner and can be performed relatively safely. Please read and follow the steps carefully to assure that there have not been oversights in troubleshooting your LazyMan product. If you have exhausted the troubleshooting steps, OR if you are simply not comfortable working on your grill, you can contact the LazyMan Customer Service team and they will be glad to assist you.
on the label at the right rear of the appliance.
Is the ignition operating properly,
i.e., do you hear clicking when the ignition button is pushed ? If not, replace the AAA battery found inside the ignition button assembly. See also the following section
entitled ‘GRILL DOESN’T LIGHT’ for
instructions on replacing the battery.
Does the Liquid Propane (LP) gas
cylinder have fuel? Is the hose connection tight? These cylinders have a built-in safety valve that prevents the fuel from being supplied (or may reduce the gas flow) if the tank has recently been tilted or jarred. This will make the cylinder appear to be empty. If so, wait 5 minutes for the valve to reset and try again. This time, open the valve very SLOWLY to help allow the valve to reset.
Is the correct type of fuel being
supplied? The type of fuel your grill was built for (NG or LP) can be found
CONTACT: LazyMan Inc. CUSTOMER SERVICE: (908) 475-5315 (800) 475-1950
Customer Service Dept. 560 Independence Street, Belvidere, NJ 07823
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GRILL DOESN’T LIGHT
WIRE AND
ELECTRODE
IGNITION
SWITCH ASSY
TROUBLESHOOTING
Igniter IS Sparking:
Igniter IS NOT Sparking:
1. Remove the AAA battery found inside the ignition switch assembly by turning the outer button assembly counterclockwise to remove cap. Replace the battery with a new battery, replace the cap, and try the ignition again.
2. If you still do hot hear the spark (rapid ‘clicking sound), then remove the Finger Grate Pan and check the wire that leads from the back of the ignition switch to the
‘ignition electrode’. Remove the lead from the electrode and hold it 1/4” away from
any portion of the chassis. Depress the ignition button and look for the spark. If the wire creates a spark to the chassis, then the fault is in the electrode itself. Make sure the electrode and its connector is clean and free from any dirt, grease, or debris. Reconnect the wire to the electrode. Replace all components before attempting to light the grill.
3. If all attempts fail to activate the spark in your ignition system, then refer to portion
of this manual entitled ‘REPLACING THE ELECTRONIC IGNITER’ at the end of this ‘Trouble Shooting’ Section.
1. Confirm that the gas is turned ON. Push in on the ignition switch, located near the center of the front of the grill, and confirm
that you hear a ‘clicking’ sound coming
from the electronic igniter. If you hear the
‘clicking’ sound, proceed by
SIMULTANEOUSLY pushing in on the burner control knob. If when pressing both the ignition switch and the control knob you cannot get the starter burner to light, than you have a gas blockage. Follow the steps in
the ‘Cleaning the Burners’ section of the ‘Cleaning Your Grill’ section. The blockage
will probably be in or around the burner or around the valve orifice.
LOW OR INSUFFICIENT HEAT
If you suspect that your appliance is NOT providing the amount of heat that you expect, there may be several things to look at.
1. First, assure that you provide adequate time for the food being prepared to heat up. This process should be similar to and exceed that amount of time you might expect from your kitchen range.
2. Do not line ANY portion for the appliance with aluminum foil. This will disrupt air flow and cause the unit to burn unevenly.
3. Ensure that the appliance is level. This will also disrupt air flow and cause uneven cooking.
4. Make sure that the gas type being used (NG or LP) is the gas type that the grill was set for at the factory. The label with this
16
TROUBLESHOOTING
information can be found on the right rear of the appliance. If the gas type has been converted (either at installation or at the place of purchase) then check for the following:
The Natural Gas (NG) unit has been equipped with a gas regulator installed at the rear. If this appliance has been converted to Liquid Propane (LP), then ensure that the original NG regulator has been removed from the rear of the grill before the LP hose connection was added. Never use more than one gas regulator to control gas flow. This will substantially REDUCE cooking efficiency.
5. If a low heat condition still persists, check that the gas line (for NG applications) is of adequate size for the length of run for all of the equipment being used. The minimum size is 1/2"(I.D.), but the larger 3/4"(I.D.) size is recommended for optimum performance. See section entitled
‘NATURAL GAS’ under the ‘GAS CONNECTIONS’ portion of this manual.
6. If the gas used is Liquid Propane (LP), check that the gas hose is not being ‘crimped’ and is connected to the tank properly. The hose and regulator assembly MUST be the hose that has been supplied with your LazyMan appliance.
7. Low or insufficient heat can also be caused by burner obstructions. Follow the burner removal instructions found in the section entitled ‘CLEANING THE BURNERS’. With the burners out of the grill, look inside each burner for obstructions that may interrupt gas flow. Follow the remainder of that section.
8. Windy conditions can greatly interrupt air flow and cause insufficient heat conditions. If heavy winds are prevailing and are coming from any direction, it is better to turn DOWN the heat on the burner. Cooking may take a little longer, but the smaller flames will not be as disrupted from the wind as the larger flames.
YELLOW BURNER FLAMES
1. A yellow flame from the burners indicates a lack of air entering the burner. This can also contribute to low or insufficient heat. Note that as the appliance interior becomes dusty or greasy, a yellow tip may appear at the tip of a blue flame. This is normal. The full yellow flame can be adjusted by opening up the air shutter found on the front intake (venturi) of the burner. Please follow the burner removal instructions found in the section of this
manual entitled ‘CLEANING THE BURNERS’.
With the burner in your hand, face the venturi and air shutter toward you. The air shutter has been factory tested and set so the air shutter is opened HALF way.
2. Loosen the screw found on the side of the air shutter. The shutter can now be slid forward or backward to reach the desired opening. Slide the shutter BACK to fully open the air opening, as shown in the above diagram, and use this as starting point. Retighten the screw.
17
TROUBLESHOOTING
3. Reinsert the burner and test. If the flames are BLUE but are noisy (like a torch)
and appear to ‘lift’ off the burner, then
repeat the process by sliding the shutter FORWARD slightly, to modify the adjustment, until the flames are blue, stable, and quiet.
IF YOU SMELL OF GAS
1. If you smell gas while the appliance is lit, IMMEDIATELY TURN OFF ALL BURNERS AND SHUT OFF THE MAIN FUEL SUPPLY
2. Perform a leak test per the instructions
under the ‘GAS CONNECTIONS’ section of this manual entitled ‘LEAK TEST PROCEEDURE’. If no leaks are found, check
for blockages in the burner inlets (venturis). Refer to the section of this manual entitled
‘CLEANING THE BURNERS’. If you are
uncomfortable with performing these tests yourself, then call your local gas company.
OFF the burner(s) and try relighting again using the electronic igniters.
2. If your attempt to relight the burner(s) fails using the electronic igniter, try replacing the AAA battery in the ignition button assembly. Saturated batteries take a long time to dry out and sometimes never
recover. See section titled ‘Igniter is Not Sparking’ for battery replacement.
VALVE DOES NOT TURN FREELY
Never attempt to lubricate valves. They are sealed and lubricated at the time of manufacture. They do not require further maintenance. If your valves are hard to turn, then they need to be replaced. Refer to the parts lists at the end of this manual or contact your dealer where the grill was purchased.
APPLIANCE DOES NOT LIGHT AFTER A LONG PERIOD OF TIME
Insects are attracted to the smell of gas. Check the burner(s) and valve orifices to be sure they are clear of any spider webs or nests. The burner(s) should be cleaned at least once a year for optimum performance.
APPLIANCE DOES NOT LIGHT AFTER RAIN STORM OR WET CONDITIONS
The electronic ignition has most likely become wet or saturated.
1. Manually light your grill using a long wooden match or stick lighter. Follow the
instructions in this manual entitled ‘Manual Lighting of Your Grill’. After the burner(s)
has been running for a few minutes, shut
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REPLACING THE ELECTRONIC IGNITER
Pan Support
Finger Grate Pan
Cast Iron Burner
Igniter Location
WARNING
Always make sure that the appliance is COLD before attempting to replace the electronic igniter. Handling hot parts can result in severe burns to the hands and fingers.
To replace the electronic igniter on models LM210-20 and LM210-30, use the following procedures:
REMOVAL
the bottom of the igniter. Remove the complete Igniter/Holding Bracket Assembly from the burner support bracing (Cross Brace) by using a right-angle Philips screw driver. A straight Philips screw driver
can also be used by ‘angling’ the screw
driver into the head of the screw.
1. Remove Finger Grate Pan and Pan Support from the appliance by simply lifting up on the assembly and setting it aside.
Igniter/Holding Bracket Assembly
REPLACEMENT
1. Place the new Igniter/ Holding Bracket Assembly back into the original position. Take special note that the igniter electrode is positioned directly above one of the burner ports. Secure using the original Philips head screw.
2. Re-attach the lead wire to the bottom of the igniter.
3. Test the igniter by depressing the Ignition Switch and holding in. You should hear a rapid ‘clicking’ sound.
4. Reinstall the Finger Grate Pan.
2. You will now see the igniter mounted on a holding bracket to the rear side of the burner. Use a pair of needle-nose pliers and carefully disconnect the lead wire from
If you need further assistance, call the
LazyMan Customer Service team at:
(908) 475-5315 (800) 475-1950
They will be glad to help you!
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2202
2214CBN
2208-C
2209B
2201
2206
2207
2205-C
2208 WEATHER COVER
2214 CBN BURNER SUPPORT
2205-C CAST IRON BURNER
2207 GRATE SET OF 4 2206 GRATE SUPPORT PAN
2119 COPPER TUBE GAS SUPPLY 2209B FRONT LABEL
2203E ELECTRONIC IGNITION 2208-C SPARK PLUG
2204 MANIFOLD 2204V VAVE 2202 CHASSIS 2201 DRIP PAN 2204B KNOB
2204V
2203E
210-20 PARTS LIST
2204
2208
WITH ELECTRONIC IGNITION
L
A
Z
Y
-
M
A
N
I
N
C
.
2119
2204B
20
3002
3004
3004V
2104B
2208-C
2205-C BURNER EA.
3005-C BURNER SET OF 2
3006 GRATE SUPPORT PANS
3007 GRATE SET OF 8
2207 GRATE SET OF 4
3003E ELECTRONIC IGNITION
3016-C FRONT LABEL
2119 COPPER TUBE GAS SUPPLY
3008 SPARK PLUG SET OF 2
2208-C SPARK PLUG EA.
3012
2207
3007
3006
2205-C
3005-C
3014
2119
3016-C
3003E
3012 WEATHER COVER
3014 CBN BURNER SUPPORT
3004 MANIFOLD 3004V VALVE 3002 CHASSIS 3001 DRIP PAN 2104B KNOBS
WITH ELECTRONIC IGNITION
210-30 PARTS LIST
3008
3001
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LIMITED LIFETIME WARRANTY
LIMITED LIFETIME WARRANTY: LazyMan Manufacturing, Inc. warrants fabricated stainless steel components (excluding batteries, ignitor, collector box, burners, cooking grates, flash tubes, and flavor enhancers), to be free from defects in materials and workmanship under normal residential use for the lifetime of the original owner starting with 2014 model year grills. Previous models are covered by our ten (10) year warranty. This warranty covers the listed parts against defects or failure under normal usage. LazyMan Manufacturing, Inc. will repair or replace, at its discretion, any part which fails or is found to be defective during the warranty. They warranty excludes surface corrosion, scratches, and discoloration which may occur during regular use. This warranty is limited to the replacement of the defective part(s), with the owner paying all other costs including labor and freight. In limited situations, and only at the discretion of LazyMan Manufacturing, Inc., repair labor or grill replacement may be included under warranty.
FIVE YEAR LIMITED WARRANTY: LazyMan Manufacturing, Inc. warrants the burners, cooking grates, flash tubes and flavor enhancers (excluding ignitor and collector box), to be free from defects in materials and workmanship under normal residential use for a period of five (5) years from the original date of purchase. LazyMan Manufacturing, Inc. will repair or replace, at its discretion, any part which fails or is found to be defective during the warranty. They warranty excludes surface corrosion, scratches and discoloration which may occur during regular use. This warranty is limited to the replacement of the defective part(s), with the owner paying all other costs including labor and freight.
ONE-YEAR FULL WARRANTY: LazyMan Manufacturing, Inc. warrants the all of their component parts, to be free from defects in materials and workmanship under normal residential use for a period of one year from the original date of purchase. LazyMan Manufacturing, Inc. will repair or replace, at its discretion, any part which fails or is found to be defective during the warranty period, at no cost to the original purchaser. Warranty service must be performed by a LazyMan Manufacturing, Inc. authorized representative during normal business hours.
NINETY (90) DAY RESIDENTIAL PLUS WARRANTY: This warranty applies to applications where use of the product extends beyond normal residential use such as bed and breakfasts, inns, and private clubs. The actual part will be repaired or replaced, free of charge, with the owner paying for all other costs including labor and freight. This warranty excludes all commercial locations such as restaurants and food service locations.
WARRANTY LIMITATIONS & EXCLUSIONS: This warranty shall apply only to the products purchased and located in the continental United States and Canada. This warranty applies to the original purchaser with invoice or proof of purchase. The warranty coverage begins on the original date of purchase and proof of date of purchase is required. In order to activate the warranty, we require that you send in the warranty registration card. This warranty applies only to the original owner and may not be transferred. This warranty does not apply to damages resulting from negligence, alteration, misuse, abuse, accident, natural disaster, loss of electrical power to the product for any reason, improper installation or improper operation, unauthorized adjustments or calibrations, dings, dents, scratches, or damages due to harsh cleaning chemicals. This warranty excludes units purchased for use in all types of commercial and or community use locations such as restaurants, hotels, catering operations food service establishments, condominium/apartment complexes, rental properties, and to products with altered or removed serial numbers. LazyMan Manufacturing, Inc. shall not be liable for incidental, consequential, special, or contingent damages resulting from its breach of this written warranty or any implied warranty. WARRANTY SERVICE & REPLACEMENT PARTS: Call your authorized selling dealer or call LazyMan Manufacturing, Inc. directly at (800) 475-1950. Be prepared to furnish the following information:
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Purchaser’s name, model and serial number of the grill, date of purchase, and the accurate description of the problem. LazyMan Manufacturing Inc. will not pay for service calls for correcting an installation problem. Owner shall be responsible for proper installation, providing normal care and maintenance, providing proof of purchase upon request, and making the grill accessible for service. In the event of any warranty replacement, all removal, replacement, installation, and shipping costs are the responsibility of the grill owner.
It specifically excludes liability for indirect or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives you specified legal rights and you may have other rights which may vary from state to state.
DISCLAIMER OF IMPLIED WARRANTIES AND LIMITATION OF REMEDIES
CUSTOMER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR
REPLACEMENT AS PROVIDED HEREIN. IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED OR LIMITED TO ONE YEAR OR THE SHORTEST PERIOD ALLOWED BY LAW. LAZYMAN MANUFACTURING INC. SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES OR PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUETIAL DAMAGES, OR LIMITATIONS ON THE DURATION OF IMPLIED WARRANTY OF MERCHANTIBILITY OR FITNESS, SO THESE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH CAN VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.
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