Lawn-boy 10607, 10627 User Manual

Page 1
20inMulching/RearBaggingLawn Mower
ModelNo.10607—SerialNo.312000001andUp
ModelNo.10627—SerialNo.312000001andUp
FormNo.3371-753RevA
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmoweris intendedtobeusedbyresidentialhomeowners. Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialproperties.It isnotdesignedforcuttingbrushorforagricultural uses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactLawn-Boydirectlyat www.Lawn-Boy.comforproductandaccessory information,helpndingadealer,ortoregisteryour product.
Wheneveryouneedservice,genuineLawn-Boyparts, oradditionalinformation,contactanAuthorized ServiceDealerorLawn-BoyCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualusestwowordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
1.Modelandserialnumberplate
ModelNo.
SerialNo.
©201 1—Lawn-Boy®Inc. 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Registeratwww.LawnBoy .com.
Engine Owner's Man ual
issupplied
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Page 2
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety ,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Donottamperwiththeenginecontrolsoralterthe governorspeed;doingsomaycreateanunsafecondition resultinginpersonalinjury.
Safety
ThislawnmowermeetsorexceedstheCPSCblade safetyrequirementsforwalk-behindrotarylawnmowers andtheB71.1specicationsoftheAmericanNational StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thesafetyalertsymbol( topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.Improperlyusingormaintainingthismower couldresultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachineiscapableofamputating handsandfeetandofthrowingobjects.Failure toobservethefollowingsafetyinstructionscould resultinseriousinjuryordeath.
GeneralOperation
Figure2)isusedtoalertyou
•Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor obstruction.Materialmayricochetbacktoward theoperator.Stopthebladewhencrossinggravel surfaces.
•Donotoperatemachinewithouttheentiregrass catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladecomes toacompletestopbeforecleaningthemachine, removinggrasscatcher,oruncloggingthedischarge guard.
•Operatemachineonlyindaylightorgoodarticial light.
•Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
•Neveroperatemowerinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
•Disengagethedrivesystem,ifsoequipped,before startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingmachine.
•Lightningcancausesevereinjuryordeath.Ifyousee lightningorhearthunderinthearea,donotoperate themachine;seekshelter.
•Seemanufacturer'sinstructionsforproperoperation andinstallationofaccessories.Onlyuseaccessories approvedbythemanufacturer.
•Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine. Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadults,whoarefamiliarwith theinstructions,tooperatethismachine.
•Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheblade.Staybehind thehandlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing sandals.Alwayswearsubstantialfootwear.
•Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
•Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
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Children
WARNING
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe watchfulcareofaresponsibleadultotherthanthe operator.
•Bealertandturnmoweroffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheir properoperationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove anyfuel-soakeddebris.Allowmachinetocool beforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthespark-plugwireand groundagainstenginetopreventunintendedstarting.
•Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
•Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingor overspeedtheengine.
•Maintainorreplacesafetyandinstructionlabels,as necessary.
•Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
•Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing immediately.
•Neveroverllfueltank.Replacegascapandtighten securely.
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SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-8072
117-4143
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—disconnectthespark-plugwireandreadthe instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingpartsandkeepallguards andshieldsinplace.
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotmowupanddownslopes,onlymowacross; stopthemowerandengine,pickupdebrisbeforeoperating; lookbehindanddownwhenreversing.
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Setup
1
g017343
Important:Removeanddiscardtheprotective plasticsheetthatcoverstheengine.
1
AttachingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
•Donotdamagethecableswhenfoldingor unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Removethehandleknobsfromthemachinehousing (Figure3).
Important:Routethecablestotheoutsideof thehandleasyouinstallthehandle.
Figure4
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmowerdoesnotcomewithoilintheengine.
1.Removethedipstick(
Figure5).
Figure3
1.Handleknob(2)
2.Aligntheholesintheendsofthehandlewiththose inthemachinehousingandlooselyscrewthehandle knobsbackin.
3.Movethehandletotheoperatingpositionand tightenthehandleknobsastightlyasyoucan.
Figure5
2.Slowlypouroilintotheoillltubeuntiltheoil levelreachestheFulllineonthedipstick(Figure5). Donotoverll.(Max.ll:22oz.(0.65l),type: 10W-30orSAE30detergentoilwithanAPIservice classicationofSJorhigher.)
Note:Eachtimeyouchecktheoillevel,removethe dipstickandwipeitclean,insertitintotheoilller neck(butdonotscrewitin),thenremoveitagain andcheckthelevel(Figure5).
Note:Ifyouoverlltheengine,poursomeoilout ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
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Important:
g017292
10
5
6
7
8
1
2
9
4
11
3
5 operating hour s
Change the engine oil after the r st
;changeityearlythereafter.
RefertoChangingtheEngineOil.
ProductOverview
Figure6
1.Sparkplug
2.Airlter7.Self-propeldrivebar
3.Oilll/Dipstick
4.Fueltankcap
5.Recoilstarthandle
6.Bladecontrolbar
8.Handleheightadjustment knob
9.Grassbag
10.Cuttingheightlever(4)
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Operation
Attachments/Accessories
AselectionofLawn-Boyapprovedattachmentsand accessoriesareavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorDistributoror gotowww .Lawn-Boy .comforalistofallapproved attachmentsandaccessories.
FillingtheFuelTank
DANGER
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andinsertitinto theoilllerneck,butdonotscrewitin(Figure8).
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
•Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormower directlyonthegroundbeforelling,notina vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
•Donothandlegasolinewhensmokingoraround anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure7).
Important:Toreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
Figure8
2.Removethedipstickandchecktheoillevel (Figure8).IftheoillevelisbelowtheAddmarkon thedipstick,slowlypouroilintotheoillltubeto raisetheoilleveltotheFullmarkonthedipstick. Donotoverll.(Max.ll:22oz.(0.65l),type: 10W-30orSAE30detergentoilwithanAPIservice classicationofSJorhigher.)
Note:Ifyouoverlltheengine,poursomeoilout ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
•Stoptheengineandwaitforallmovingparts tostop.
•Donotputyourngersunderthehousingwhen adjustingthecuttingheight.
Figure7
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels tothesameheight.
Note:Toraisethemower,moveallthecuttingheight leversforward;tolowerthemower,movetheallthe cuttingheightleversrearward(Figure9).
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Figure9
1.Raisethemower2.Lowerthemower
Figure12
StartingtheEngine
Note:Thecuttingheightsettingsare1inch(25mm);
1-1/2inch(38mm);2inches(51mm);2-1/2inches (64mm);3inches(76mm);3-1/2inches(89mm);and 4inches(102mm).
AdjustingtheUpperHandle Height
Youmayraiseorlowertheupperhandletoaposition comfortableforyou.
Note:Youcannotraisetheupperhandlehigherthan theangleofthelowerhandle.
1.Loosentheupperhandleknob(Figure10).
Figure10
Holdthebladecontrolbaragainstthehandleandpull therecoilstarter(Figure13).
Figure13
1.Bladecontrolbar
Note:Ifthemowerdoesnotstartafterseveralattempts, contactanAuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemowerwillautomaticallykeeppacewith you(Figure14).
2.Movetheupperhandletothedesiredposition (Figure11).
Figure11
3.Tightentheupperhandleknobastightasyoucan (Figure12).
Figure14
1.Nudgehere
Note:If,whenbackingupafterself-propelling,the mowerdoesnotrollbackwardfreely,nudgethemower forwardaboutaninchortwowithoutengagingthe self-propeldrive(Figure14),thenpullthemower backward.
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StoppingtheEngine
WARNING
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar (Figure15).
Important:Whenyoureleasethebladecontrol bar,boththeengineandbladeshouldstopwithin 3seconds.Iftheydonotstopproperly,stopusing yourmowerimmediatelyandcontactanAuthorized ServiceDealer.
Figure15
MulchingtheClippings
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Liftupthereardeector(Figure16).
Figure16
1.Reardeector
2.Insertthegrassbaghandleontothenotchesonthe handlebrackets(Figure16).
RemovingtheGrassBag
1.Liftupthereardeector(Figure16).
2.Liftthegrassbaghandleoutfromthenotchesonthe handlebracketsandremovethebagfromthemower.
3.Closethereardeector.
Yourmowercomesfromthefactoryreadytomulchthe grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto RemovingtheGrassBag)beforemulchingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand leafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand othersimilardebristobethrownintheoperator'sor bystander'sdirectionandresultinseriouspersonal injuryordeathtotheoperatororbystanders.
Checkthegrassbagfrequently.Ifitisdamaged, installanewLawn-Boyreplacementbag.
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,and otherdebristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never deliberatelymowoveranyobject.
•Ifthemowerstrikesanobjectorstartstovibrate, immediatelystoptheengine,disconnectthewire fromthesparkplug,andexaminethemowerfor damage.
•Forbestperformance,installanewbladebeforethe cuttingseasonbegins.
•ReplacethebladewhennecessarywithaLawn-Boy replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime. Donotcutbelowthe2inch(51mm)settingunless thegrassissparseoritislatefallwhengrassgrowth beginstoslowdown.RefertoAdjustingtheCutting Height.
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•Whencuttinggrassover6inches(15cm)tall,mow atthehighestcuttingheightsettingandwalkslower; thenmowagainatalowersettingforthebestlawn appearance.Ifthegrassistoolong,themowermay plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleaves tendtoclumpontheyardandcancausethemower toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
•Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample, setthefrontwheelsat2inches(51mm)andthe rearwheelsat2-1/2inches(64mm).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
•Iftherearemorethan5inches(13cm)ofleaves onthelawn,setthefrontcuttingheightoneortwo notcheshigherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemowerdoes notcuttheleavesnelyenough.
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Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Beforestorage
Yearly
Important:Refertoyour
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Checktheairlterelementsandcleanorreplaceifneeded.
•Cleangrassclippingsanddirtfromunderthemower.
•Checktheairlterfordirty,loose,ordamagedparts,andcleanorreplacethem ifnecessary .
•Changetheengineoil.
•Replacetheairlterelement(morefrequentlywhenoperatingthemowerindusty ordirtyoperatingconditions).
•Cleanthecoolingsystem(refertoyourengineowner'smanual).
•Replacethesparkplug.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Lubricatetheupperhandle.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•RefertoyourEngineOperator'sManualforanyadditionalyearlymaintenance procedures.
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug (Figure17)beforeperforminganymaintenance procedure.
Figure17
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemowertochange theoilorreplacetheblade,allowthefueltank torundrythroughnormalusage.Ifyoumust tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip themowerontoitssidewiththedipstickdown.
WARNING
Tippingthemowermaycausethefueltoleak. Gasolineisammable,explosiveandcancause personalinjury.
Runtheenginedryorremovethegasolinewith ahandpump;neversiphon.
ServicingtheAirFilter
ServiceInterval:Every25hours/Yearly(whichever
comesrst)—Checktheairlterfor dirty,loose,ordamagedparts,and cleanorreplacethemifnecessary.
Every100hours/Yearly(whichever comesrst)—Replacetheairlter element(morefrequentlywhen operatingthemowerindustyordirty operatingconditions).
Beforeeachuseordaily
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1.Performthepre-maintenanceprocedures;referto PreparingforMaintenance.
2.Unscrewandopentheairltercover(
Figure18
1.Screw3.Airlterelement
2.Airltercover
Figure18).
3.Replacetheairlterelement.
4.Installtheairltercover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours/Yearly(whichever comesrst)
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
Figure20
4.Slowlypouroilintotheoillltubeuntiltheoil levelreachestheFulllineonthedipstick(Figure19). Donotoverll.(Max.ll:22oz.(0.65l),type: 10W-30orSAE30detergentoilwithanAPIservice classicationofSJorhigher.)
Note:Eachtimeyouchecktheoillevel,removethe dipstickandwipeitclean,insertitintotheoilller neck(butdonotscrewitin),thenremoveitagain andcheckthelevel(
Figure19).
Note:Ifyouoverlltheengine,poursomeoilout ofitasdirectedinChangingtheEngineOil.
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling center.
LubricatingtheUpperHandle
1.Performthepre-maintenanceprocedures;referto PreparingforMaintenance.
2.Removethedipstick(
Figure19).
Figure19
3.Tipthemowerontoitsside,withtheairlterup, todraintheusedoiloutthroughtheoillltube (
Figure20).
ServiceInterval:Yearly
Lubricatetheleftandrightsidesoftheupperhandle withalow-viscositysiliconespraylubricantyearlyoras needed.
1.Spraytheouterplasticendoftheinnerhandle Figure21).
(
Figure21
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Note:Usethestrawthatcomeswiththespraycan todirectthespray .
2.Pushtheupperhandlefullydownandspraythe innerplasticsurfaceoftheouterhandle(
Figure22).
Figure24
1.Exposedcable
Figure22
AdjustingtheSelf-propelDrive
Ifyourmowerdoesnotself-propelproperly,adjustthe self-propeldrivecable.
1.Loosenthenutonthecablemount(Figure23).
4.Pushthecablejacketupward1/8inch(3mm).
Note:Youcanplacearuleragainsttheupperside oftheblackcablemountandmeasurehowfarthe upperendofthecablejacketmoves(Figure25).
Figure25
1.Cablemount2.Cablejacket
Note:Movingthecablejacketupwarddecreases thegroundspeed;movingthejacketdownward increasesthegroundspeed.
Figure23
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,refer toLubricatingtheUpperHandle.
3.Pullthecablejacketdownwarduntilyouremovethe slackintheexposedcable(
Figure24).
5.Tightenthenutrmly.
6.Startthemowerandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperly adjusted,repeatthisprocedure.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
the blade pr oper l y
wrenchorareuncomfortableperformingthis procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If thebladeisdamagedorcracked,replaceitimmediately.
13
Y ou will need a torque wr ench to install
.Ifyoudonothaveatorque
Page 14
Ifthebladeedgeisdullornicked,haveitsharpenedor replaceit.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
•Disconnectthewirefromthesparkplug .
•Weargloveswhenservicingtheblade.
1.Disconnectthespark-plugwirefromthesparkplug. RefertoPreparingforMaintenance.
2.Tipthemowerontoitsside,withtheairlterup.
3.Useablockofwoodtoholdthebladesteady .
4.Removetheblade(turnthebladebolt counterclockwise),savingallthemountinghardware.
5.Installthenewblade(turnthebladeboltclockwise) andallmountinghardware(
Figure26).
WARNING
Themowermaydislodgematerialfromunderthe mowerhousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe handle).
•Donotallowbystandersinthearea.
1.Withtheenginerunningonaatpavedsurface, sprayastreamofwaterinfrontoftherightrear wheel(
Thewaterwillsplashintothepathoftheblade, cleaningouttheclippings.
Figure27).
Figure27
Figure26
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto 60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m) isverytight.Whileholdingthebladewitha blockofwood,putyourweightbehindthe ratchetorwrenchandtightentheboltsecurely. Thisboltisverydifculttoovertighten.
2.Whennomoreclippingscomeout,stopthewater andmovethemowertoadryarea.
3.Runtheengineforafewminutestodrythehousing topreventitfromrusting.
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemowerinanenclosurenearan opename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning outoffuel.
3.Starttheengineagain.
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4.Allowtheenginetorununtilitstops.Whenyoucan
g017345
1
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add1oz.(30ml)ofoil throughthesparkplughole,andpullthestarterrope slowlyseveraltimestodistributeoilthroughoutthe cylindertopreventcylindercorrosionduringthe off-season.
7.Installthesparkplugandtightenitwithatorque wrenchto15ft-lb(20N-m).
8.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
•Donotdamagethecableswhenfoldingor unfoldingthehandle.
5.Installthesparkplugandtightenittothe recommendedtorque;seetheEngineOperator’ s
Manual.
6.Performanyneededmaintenanceprocedures;see Maintenance(page11).
7.Checktheengineoillevel;see CheckingtheEngineOilLevel(page7)
8.Fillthefuelinthefueltankwithfreshgasoline;see FillingtheFuelTank(page7)
9.Connectthewiretothesparkplug.
•Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Loosenthehandleknobsuntilyoucanmovethe handlefreely(
1.Handleknob(2)
2.MovethehandleforwardasshowninFigure28.
Figure28).
Figure28
RemovingtheMachinefrom Storage
1.Unfoldthehandle;refertoUnfoldingtheHandle.
2.Checkandtightenallfasteners.
3.Removethesparkplugandspintheenginerapidly usingthestartertoblowexcessoilfromthecylinder.
4.Inspectthesparkplugandreplaceitifitisdirty, worn,orcracked;seetheEngineOperator’sManual.
15
Page 16
TheLawn-BoyNo-WorryWarranty
ATwo-YearFullWarranty(45dayLimitedWarrantyforCommercialUse)
TheLawn-BoyTru-StartCommitment
AThree-YearFullWarranty(NotapplicableforCommercialUse)
20in.Mulching/ RearBagging LawnMower
ConditionsandProductsCovered
undertheNo-WorryWarranty
Lawn-Boyanditsafliate,Lawn-BoyW arrantyCompany,pursuanttoan agreementbetweenthem,jointlypromisetorepairanyLawn-BoyProduct usedforresidentialpurposes*,ifdefectiveinmaterialsorworkmanship orifitstopsfunctioningduetothefailureofacomponentfortheperiods listedbelow.
ProductsWarrantyPeriod
ProductandAttachments2yearwarranty Engines3yearwarranty Batteries1year WearItems(Belts,blades, bladeadaptors, grassbags,cables,andwheels)
90days
LimitedWarranty
undertheNo-WorryWarrantyforCommercialUse
Gas-poweredLawn-BoyProductsusedatmorethanonelocation,orused forinstitutionalorrentaluse,arewarrantedfor45daysagainstdefects inmaterialsorworkmanship.Componentsfailingduetonormalwear arenotcoveredbythiswarranty .
CoverageundertheTru-StartCommitment
Lawn-Boy®Inc.anditsafliate,Lawn-BoyWarrantyCompany,pursuant toanagreementbetweenthem,jointlypromisethatyourTru-Startengine, whenusedforresidentialpurposes*,willstartontherstorsecondpull forthree(3)yearsfromthedateofpurchase,ifyouprovidetheroutine maintenanceitrequires,orwewillxitfreeofcharge.
ThisLawn-BoyCommitmentdoesnotapplywhentheproductisused commercially.*
Thefollowingappliestoboth
theNo-WorryWarrantyandtheTru-StartCommitment
OwnerResponsibilities
YoumustmaintainyourLawn-BoyProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageonsomeproducts.Thisexpresswarrantydoesnotcoverthe following:
•Anyproductorpartwhichhasbeenalteredormisusedand
requiresreplacementorrepairduetoanaccidentorlackofproper maintenance
•Pickupanddeliverycharges
•Operationalmisuse,neglect,oraccidents
•RepairsorattemptedrepairsbyanyoneotherthananAuthorized
Lawn-BoyServiceDealer
•Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
–Failuretofollowpropermaintenanceprocedures
–Contaminantsinthefuelsystem
–Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
–Firsttimestartsafterextendedperiodofnon-useoveronemonth
orseasonalstorage
–Improperstartingprocedure
InstructionsforObtainingWarrantyService
IfyouthinkthatyourLawn-BoyProductcontainsadefectinmaterialsor workmanship,orifanormal,able-bodiedadultcannolongerstartyour product’sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedLawn-BoyServiceDealertoarrangeservice attheirdealership.T olocateadealerconvenienttoyou,referto theYellowPagesofyourtelephonedirectory(lookunder“Lawn Mowers”)oraccessourwebsiteatwww.Lawn-Boy .com.Youmay alsocallthenumberslistedinitem#3tousethe24-hourLawn-Boy Dealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty .
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:Customer CareDepartment,ConsumerDivision,Lawn-BoyWarrantyCompany, 811 1LyndaleAvenueSouth,Bloomington,MN55420-1196;orcall ustollfreeat866-216-6032(U.S.customers)or866-216-6031 (Canadiancustomers).
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedLawn-BoyServiceDealerusingLawn-Boyapproved replacementparts.
NeitherLawn-Boy®Inc.norLawn-BoyWarrantyCompanyisliable forindirect,incidental,orconsequentialdamagesinconnectionwith theuseoftheLawn-BoyProductscoveredbythesewarranties, includinganycostorexpenseofprovidingsubstituteequipment orserviceduringreasonableperiodsofmalfunctionornon-use pendingcompletionofrepairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedLawn-BoyproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirLawn-BoyDistributor(Dealer) toobtainguaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifculty obtainingguaranteeinformation,contacttheLawn-Boyimporter.Ifallotherremediesfail,youmaycontactusatLawn-BoyW arrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuseandthecommercialusewarrantywouldapply .
374-0256RevD
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