1 ........................................Dual 10 A relays
2 .................Opto isolated solid state relays
Analog Output
Channel A: Dc to 1MHz, Channel B: Dc to
250kHz, 20mV to 250V, NPN, PNP, contact
closure, logic level inputs, selectable debounce
and frequency response
FR ................................. Scalable to 999,999
Analog Input
Basic: rate, square root, flow
Extended: basic plus rate and total, square
root, batching, linearize curves
Voltage to Frequency converter, single chan-
nel, displays to +/-999,999
VF1 ...............................................4 to 20mA
VF2 ................................................0 to 1 mA
VF3 ..................................................0 to 10V
6-digit display plus minus sign. Accepts RS232 or RS-485 from computer, PLC, or other
Laurel meters and displays transmitted value.
Displayed value may be retransmitted as 0 to
10V or 4 to 20mA via the analog output and
setpoints may be added to provide alarms
from displayed value or alarm data via the
serial interface. Requires RS485 or rs232
interface.
22.GLOSSARY OF TERMS ........................................................................................PAGE 51
1.INTRODUCTION
The series of panel instruments is a versatile, cost effective solution to a wide variety of
monitoring and control applications. These instruments are easily set to produce an
accurate display of frequency, rate, total, period, time interval, phase, position , flow, etc.
Front panel pushbutton or RS-232/RS-485 setup allows the user to customize the unit for
a specific application. Digital scaling of zero and span provides direct readout in
engineering units. A high stability crystal and digital calibration of all ranges eliminates
drift associated with potentiometers found in non-microcomputer-based meters. The
meter measures the period of the input signal to calculate frequency or rate. This fast
read rate provides an accurate display of peak signal input and quick response in control
applications. Selectable gate time (10ms to 99s) and adaptive filter ensure stable
displayed readings and outputs while responding rapidly to changes of the input signal.
Selective security lockout of the front panel setup protects against accidental changes to
the meter configuration and simplifies use by the operator. The series uses a lightweight,
high-efficiency switching power supply that operates from either AC or DC voltages and
complies with safety regulations. The meter can be powered worldwide without changes
to the supply. An optional low voltage supply operates on 9 to 37 Vdc from batteries or
8 to 28 Vac from sources such as 400 Hz aircraft power. Both supplies have isolated 5,
10, and 24Vdc excitation outputs to power transducers. The NEMA 4 (IP65) 1/8 DIN case
is made of high impact, 94V-0 UL-rated plastic. Mounting is from the front of the panel and
requires less than 110 mm behind the panel. All wiring is by removable plugs conforming
to IEC950 safety standards. All output options are isolated from meter and power ground
by 250 Vac minimum.
The dual setpoints have two form C ( 10 A @ 250 Vac ) relays or open collector outputs
for alarm and control capabilities. Either setpoint may be latching or nonlatching and may
be separately configured to be energized above or below the setpoint or in a fail-safe
mode. Outputs may also be selected to operate from the filtered signal to reduce relay
chatter or from the unfiltered signal for fast response. Snubber circuits and programmable relay switching time delay extend relay contact life.
Isolation of the 4 to 20 mA and 0 to +10 V analog outputs eliminates ground loop problems.
The output may be scaled by front panel pushbuttons or RS-232/RS-485. For square root
and custom curves, the output is linearized. Depending on the application, the analog
output may be selected to operate from the filtered or unfiltered signal input. The 4 to 20
mA output will drive up to an 800 Ohm load with 16 V compliance
The meter offers RS-232 or RS-485 bidirectional communications or parallel, 3-state
BCD output to interface with computers, PLC’s or other digital devices. IBM PC
compatible software is available for programming of the unit by the RS-232 and RS-485
interfaces.
-2-
2.RECEIVING AND UNPACKING
Your meter was carefully tested and inspected prior to shipment. Should the meter be damaged
in shipment, notify the freight carrier immediately. In the event the meter is not configured as
ordered or the unit is inoperable, return the unit to the place of purchase for repair or
replacement. Please include a detailed description of the problem.
3.SAFETY CONSIDERATIONS
Warning : The use of this equipment in a manner other than specified may impair the
protection of the device and subject the user to a hazard.
Visually inspect the unit for signs of damage. If the unit is damaged, do not attempt to
operate.
This unit must be powered with AC ( mains ) from 85 to 264 Vac (90 to 370 Vdc) with the high
voltage power supply option or 8 to 28 Vac (9 to 37 Vdc) with the low voltage power supply
option. Verify that the proper power option is installed for the power to be used.
This meter has no AC ( mains ) switch; it will be in operation as soon as power is connected.
Caution: The 85 to 264 Vac (90 to 370 Vdc) mains connector (J1 Pins 1-3) is color coded
Light Blue to differentiate it from other input and output connectors. The 8 to 28 Vac (9 to
37 Vdc) mains connector is not color coded because these voltages are not considered
hazardous.
Do not make signal wiring changes or connections when power is applied to the instrument.
Make signal connections before power is applied and, if reconnection is required, disconnect
the AC ( mains ) power before such wiring is attempted.
To prevent electrical or fire hazard, do not expose the instrument to excessive moisture.
Do not operate the instrument in the presence of flammable gases or fumes; such an
environment constitutes a definite safety hazard. This meter is designed to be mounted in a
metal panel.
Verify the panel cutout dimensions and mount according to instructions.
-3-
4.CONNECTOR WIRING INFORMATION
4.1CONNECTOR LOCATION
The connectors are the screw terminals that plug into the mating jack mounted on the printed
circuit board. P3 is either a 6 conductor phone plug for RS-232 and RS-485 or a 30 pin, mass
termination, edge connector for parallel BCD.
J1
1
J2J3
1
6
A
1
6
B
6
6
1
4.2J1 - POWER AND DIGITAL CONTROLS
J1
AC HI (+DC HI)
AC LO (DC RET)
EARTH GROUND
CONTROL INPUT B (+5V)*
CONTROL INPUT A*
DIGITAL GROUND*
1
2
3
4
5
6
*Note:Non-isolated external control inputs
4.3J5 - SIGNAL INPUT
VOLTAGE-TO-FREQUENCY CONVERTER
-EXCITATION
+EXCITATION
- SIGNAL INPUT
+SIGNAL INPUT
J5
1
2
3
4
Signal Source
out
in
-
in
+
-
out
+
1 2
J4
1
3
30
J5
1
6
A and B are menu selectable.
QUADRATURE INPUT (DIFFERENTIAL)
A INPUT
A INPUT
B INPUT
B INPUT
Z INPUT ( + EXCITATION)
Z INPUT (- EXCITATATION)
1
2
3
4
5
6
J5
DUAL CHANNEL PULSE INPUT
J5
-EXCITATION
+EXCITATION
SIGNAL INPUT B
GROUND
SIGNAL INPUT A
GROUND
1
2
3
4
5
6
-4-
Note: Z input or excitation is jumper
selectable
QUADRATURE INPUT (SINGLE-ENDED)
J5
+A INPUT
+EXCITATION
+B INPUT
-EXCITATION
+Z INPUT
GROUND
1
2
3
4
5
6
4.4J 2 - DUAL SETPOINT CONTROLLER
RELAY OUTPUTS
ALARM 1 - N/O CONTACT
ALARM 1 - N/C CONTACT
ALARM 1 - COMMON
ALARM 2 - N/O CONTACT
ALARM 2 - N/C CONTACT
ALARM 2 - COMMON
SOLID STATE RELAY OUTPUTS
Switching DC 125Vdc @240 ma max.
ALARM 1 - SOURCE 1
ALARM 1 - SOURCE 2
ALARM 1 - DRAIN
ALARM 2 - SOURCE 1
ALARM 2 - SOURCE 2
ALARM 2 - DRAIN
This configuration is directly compatible with the optotransistor output board.
2
8
20
80
200
800
2K
8K
20K
80K
200K
800K
DATA READY
BCD ENABLE
ISO 5 / 15VDC
1
2
3
-5-
5.MECHANICAL ASSEMBLY
5.1REMOVING THE REAR PANEL
To remove the rear panel, first remove any connectors that are installed. Press down on both
rear panel retaining tab releases (see Fig. 5.1) and pull the top of the rear panel away from the
case. The bottom of the rear panel will now lift out.
Retaining Tab
and Release
Retaining TabRetaining Tab
Figure 5.1
5.2REMOVING THE METER FROM THE CASE
After removing the rear panel, the meter can be taken out of the case by carefully grasping the
power supply board and signal conditioner board at the connectors and sliding the unit out the
back of the case. See Figure 5.2.
Retaining Tab
and Release
Figure 5.2
5.3REASSEMBLING THE METER
Reverse the preceding procedures to reinstall the meter in the case. After the meter
is in the case, insert the bottom tabs on the rear panel into the case first. Care must
be taken to ensure the printed circuit boards are properly aligned by the board
retaining pins on the inside of the rear panel.
-6-
6.PANEL MOUNTING
Ensure the O-ring is in place. Turn the two mounting screws counterclockwise until the space
between the mounting pawl and the bezel is greater than the panel thickness. Insert the meter
in the panel cutout. Turn the mounting screws clockwise until the meter is securely mounted
in the panel. Do not overtighten the mounting screws.
48mm
(1.89in)
4mm
(0.157in)
102mm
(4.02in)
96mm
(3.78in)
FRONT VIEW
TOP VIEW
J1 J2 J3 J4 J5
10mm
(0.394in)
J1 J2 J3 J4 J5
REAR VIEW
SIDE VIEW
Mounting Pawl
PANEL CUTOUT
45 +0.6/-0.0mm
(1.772 +.024/-0.0in)
92 +0.8/-0.0mm
(3.622 +.032/-0.0in)
7.CONNECTORS
The meter uses UL/VDE rated screw terminal connections that plug into the mating PC jack.
-7-
8.OPERATING THE METER
ALARM 1 STATUS
INDICATOR
MENU KEY
PEAK DISPLAY KEY
( DIGIT SELECT )
Figure 8.1
DISPLAYED ITEM /
RESET KEY
( VALUE SELECT )
ALARM 2 STATUS
INDICATOR
DISPLAYED ITEM
INDICATOR
ALARM KEY
(REVERSE MENU)
OPERATING MODE
The meter is in normal operation and the input signal value is displayed.
MENU MODE
The meter display and outputs do not respond to the input signal and alarm relays are
deenergized.
MENU KEY
The menu key changes the meter from the operating mode to the menu mode and steps
through the various meter parameters that may be selected. These menu items may be “locked
out” from front panel selection by software and hardware.
PEAK DISPLAY KEY (DIGIT SELECT)
In the Operating Mode, pressing the Peak Display Key causes the peak value of the input
signal to be displayed. Pressing the key again returns the display to the present value. In the
Menu Mode, the Digit Select Key (Peak Display Key) is used to select input type and decimal
point or to select one of the five display digits for programming. In the main menu, pressing the
Digit Select Key causes the value or code that is stored for that menu item to be displayed and
the left hand digit flashes. Each time the key is pressed, the next digit to the right will flash. The
value of the flashing digit may be changed using the Value Select Key. In the Alarm Mode,
pressing the Digit Select Key causes the most significant digit of the displayed setpoint value
to flash. Digits are then selected the same as in the Menu Mode.
RESET KEY (VALUE SELECT)
In the Operating Mode, holding the Reset Key depressed and pressing any other key causes
a reset to occur. The Menu Key resets all meter functions, the Alarm Key resets any alarm
conditions and the Peak Display Key resets the peak value to present value. If the Displayed
Item Key (Reset Key) is pushed and released without depressing another button (and if the
-8-
meter is configured to display more than 1 item), display item #2 is displayed and the displayed
item indicator lights. Repeating this selects display item #3 and displayed item indicator
flashes. In the Menu Mode or Alarm Mode, the Value Select Key ( Reset Key) sets the value
of the flashing digit. Each time the key is pressed, the value increases by one. Holding the key
down causes the digit to automatically step through the numbers.
ALARM KEY (REVERSE MENU)
In the Operating Mode, pressing the Alarm Key displays the setpoint of Alarm 1 and then Alarm
2. These values may be changed using the Digit Select Key and the Value Select Key. In the
Menu Mode, pressing the Alarm Key steps the display backward through the menu.
9. SETTING MENU LOCKOUTS
For security and ease of operation, any or all program menu items may be disabled. Each
function to be disabled is set to "1" in the menu items, " Loc 1"," Loc 2", "Loc 3" or "Loc 4". These
lockout menu items may in turn be "locked-out" by installing an internal hardware shorting
jumper. With the jumper installed, the operator has access only to enabled menu items.
9.1SETTING HARDWARE LOCKOUT JUMPER
a
Power Supply Board
Figure 9.1
Lockout Jumper
To access the jumper, remove the rear panel per Section 5.1.
Remove jumper "a" located on the lower portion of the power
supply board next to the input connectors (see figure at left) to
allow access to the software lockout menu. Replace the jumper
to remove access to lockout menu items.
Jumper Removed - Loc 1,2, 3 and 4 are displayed as menu items
and allow other menu items to be locked out or enabled.
Jumper Installed - Loc 1,2, 3 and 4 are not displayed on program
menu
-9-
10.SETUP MENU
MENU KEY
InPut
Input signal type
DIGIT SELECT KEY
DUAL CHANNEL SIGNAL CONDITIONER
rAtE
Frequency or rate
VALUE SELECT KEY
A b calculates rates for
inputs A (I1) & B (I2)
A OnLy calculates rate for
Note:
(I1), (I2), and (I3) are display
items 1, 2, and 3. The value
that is displayed may be selected via front panel
pushbutton.
input A (I1)
bAtCH calculates rate (I3),
total (I1), grand total for batching (I2), input A
A Atot calculates rate (I1)
and total for input A (I2)
A btot calculates rate for
Basic counter:
A b, A Only
Extended counter:
All items shown
input A (I1) and total for input
B (I2)
A + b calculates rate for
input A (I2), rate for input B
(I3), and sum of both inputs
(I1)
A - b calculates rate for
input A (I2), rate for input B
(I3), and difference of both
inputs (I1)
A . b calculates rate for
input A (I2), rate for input B
(I3), and product of both inputs (I1)
A / b calculates rate for
input A (I2), rate for input B
(I3), and ratio of both inputs
(I1)
A/b-1 calculates rate for
input A (I2), rate for input B
(I3), and draw of both inputs
(I1)
PEriod
Period
Basic counter:
A b, A Only
Extended counter:
All items shown
-10-
A b calculates period
for inputs A (I1) & B (I2)
A OnLy calculates period
for input A (I1)
MENU KEY
DUAL CHANNEL SIGNAL CONDITIONER (CONT'D)
DIGIT SELECT KEY
VALUE SELECT KEY
InPut
Input signal type (cont"d)
PEriod
Period (cont'd)
Note:
(I1), (I2), and (I3) are display
items 1, 2, and 3. The value
that is displayed may be selected via front panel
pushbutton.
Basic counter:
A b, A Only
Extended counter:
All items shown
totAL
Total
Note:
To count down, use negative
scale factor.
Basic counter:
A b, A Only
Extended counter:
All items shown
A + b calculates period
for input A (I2), period for
input B (I3), and sum of both
inputs (I1)
A - b calculates period
for input A (I2), period for
input B (I3), and difference of
both inputs (I1)
A . b calculates period
for input A (I2), period for
input B (I3), and product of
both inputs (I1)
A / b calculates period
for input A (I2), period for
input B (I3), and ratio of both
inputs (I1)
A b calculates totals
for inputs A (I1) & B (I2)
A OnLy calculates totals
for input A (I1)
A-BUpDn calculates difference (I1) between A total
and B total
bursT calculates total #
of bursts (I1) and burst frequency (I2), input A
b Arat calculates total for
input b (I1) and rate for input
A(I2)
A bUPd calculates total
for input A (I1) with input B
up/down control
A binH calculates total for
input A (I1) with input B as
count inhibit control
A + b calculates total for
input A (I2), total for input B
(I3), and sum of both inputs
(I1)
-11-
MENU KEY
DIGIT SELECT KEY
DUAL CHANNEL SIGNAL CONDITIONER
VALUE SELECT KEY
InPut
Input signal type (cont'd)
totAL
Total (cont'd)
Note:
Use A-B for up/down counting where input A is the up
counts and input B is the
down counts.
Basic counter:
A b, A Only
Extended counter:
All items shown
ti Int
Time interval
A - b calculates total for
input A (I2), total for input B
(I3), and difference of both
inputs (I1)
A . b calculates total for
input A (I2), total for input B
(I3), and product of both inputs (I1)
A / b calculates total for
input A (I2), total for input B
(I3), and ratio of both inputs
(I1)
A to b calculates time
from input A (leading or trailing edge of signal) to input B
(leading or trailing edge of
signal) . Display in mS or
clock format (I1).
InPut
Input signal type
StoP t
Stopwatch
Extended counter only
PHASE
Phase angle
Extended counter only
QUADRATURE INPUT
quAdr
Input from quadrature
encoder
Basic counter: total
Extended counter: total or
rate
A to A calculates time
from input A leading edge to
leading edge or trailing edge
to trailing edge.
A to b calculates time
from input A (leading or trailing edge of signal) to input B
(leading or trailing edge) .
A to b calculates phase
angle of input A to input B
totAL calculates total or
position (I1)
rAtE calculates rateand
direction(I1) or total (I1)
-12-
MENU KEY
DIGIT SELECT KEY
VOLTAGE-TO-FREQUENCY CONVERTER
VALUE SELECT KEY
InPut
Input signal type
Note:
(I1), (I2), and (I3) are display
items 1, 2, and 3. The value
that is displayed may be selected via front panel
pushbutton.
SEtuP
Meter Setup
UF4 20
4 to 20ma signal input
UF 0 1
0 to 1ma signal input
UF0 10
0 to 10V signal input
Basic counter:
A Only
Extended counter:
All items shown
00000
Display total at power on
00000
Display of leading zeros
A OnLy calculates rate for
input A (I1)
bAtCH calculates rate
(I3), total (I1), grand total for
batching (I2), input A
A Atot calculates rate (I1)
and total for input A (I2)
Atot A calculates rate for
input A (I2) and total for input
A (I1)
1 / A calculates the
inverse of rate for input A (I1)
0 Reset total
1 Display stored total
0 Blank leading zeros1 Display leading zeros
00000
Method of scaling (Scale1)
00000
Method of scaling (Scale2)
00000
Rear connector inputs A & B
Low input = true
0 Scale1 using scale and
offset
1 Scale1 using coordinates
of 2 points
0 Scale2 using scale and
offset
1 Scale2 using coordinates
of 2 points
0 A: Meter reset
B: Function reset
1 A: Meter reset B: Hold
2 A: Meter reset
If deviation > 0, then:
active high = energizes outside deviation band
active low = energizes inside
deviation band
0 AL1 active high
AL2 active high
1 AL1 active low
AL2 active high
2AL1 disabled
AL2 active high
3 AL1 active high
AL2 active low
4 AL1 active low
AL2 active low
5 AL1 disabled
AL2 active low
6AL1 active high
AL2 disabled
7 AL1 active low
AL2 disabled
8AL1 disabled
AL2 disabled
-18-
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
ALSEt
Alarm Operation Setup
(cont'd)
dEUtn1
Amount of deviation or
hysteresis - Alarm 1
(only enabled if relay or open
collector output installed)
00000
Select to operate as band
deviation alarms or as hysteresis around the setpoint
(if deviation set to > 0)
00000
Number of consecutive readings in the alarm zone to
cause an alarm
000000 000000 000000
000000 000000 000000
When deviation value is >
0, alarms operate above
and below setpoint by the
value entered.
0 AL1: Dev AL2: Dev
1 AL1: Hys AL2: Dev
2 AL1: Dev AL2: Hys
3 AL1: Hys AL2: Hys
4 No Hys or Dev in menu
0 After 1 reading
1 After 2 readings
2 After 4 readings
3 After 8 readings
4 After 16 readings
5 After 32 readings
6 After 64 readings
7 After 128 readings
Select 0 through 9 for
flashing digit.
dEUtn2
Amount of deviation or
hysteresis - Alarm 2
(only enabled if relay or open
collector output installed)
An Set
Setup of analog output
(only enabled if analog output
installed)
An Lo
Display value for 0 voltage or
current output
000000 000000 000000
000000 000000 000000
When deviation value is >
0, alarms operate above
and below setpoint by the
value entered.
00
Calibrated output is current
or voltage
00
Analog output source
0000.00 0000.00 0000.00
0000.00 0000.00 0000.0 0
Select 0 through 9 for
flashing digit.
0 Current output
1 Voltage output
0 Filtered item
1 Item #1
2 Item #2
3 Item #3
Select 0 through 9 for
flashing digit. Decimal point
location fixed by dEC.Pt
selection.
-19-
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
An Hi
Display value for 10 volts or
20 ma output
Ser 1
Serial interface setup
(only enabled if communications board installed)
0000.00 0000.00 0000.00
0000.00 0000.00 0000.0 0
000
Output filtering
000
Baud rate
000
Digital output rate
rr = reading rate (rate dependent on gate time and input
frequency)
Select 0 through 9 for
flashing digit. Decimal point
location fixed by dEC.Pt
selection.
0Output at reading rate
1Output at rr/2
2Output at rr/4
3Output at rr/8
4Output at rr/16
5Output at rr/32
6Output at rr/64
7 Output at rr/128
8 Output at rr/256
Ser 2
Serial interface setup
(only enabled if communications board installed)
0000
Line Feed
0000
Alarm data transmitted with
meter readings
0000
Control of digital output
0000
Meter address for RS-232/
RS-485 communication
-20-
0 None after carriage rtn
1 LF after carriage return
0 No alarm data
1 Alarm data with reading
0 Continuous output
1 Output on RS-232 /
RS-485 command only
Addresses 1 thru 15 are
denoted by 1 thru 9 and A
thru F. Addresses 16 thru 31
use the same character followed by a decimal point
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
Ser 3
Serial interface setup
(only enabled if communications board installed)
00000
RS485 full or half duplex
00000
Meter recognition character
00000
RS232 RTS type
00000
Carriage return (and LF, if
selected)
00000
Data sent via communications (if BCD, only 1 item
allowed
0 Full duplex1Half duplex
0" * " character
1Custom character
0Nonlatching RTS1Latching RTS
0Only at end of all items
1At end of each item
(If alarm, only at end)
0All active items sent
1Item #1 only
2Item #2 only (if active)
3Item #3 only (if active)
4Peak value
5All active items + peak
CALib
Calibration
Loc 1
Lockout of Menu Items
(Lockout jumper must be removed to access Loc 1, 2, 3,
4. See Figure 9.1)
000000
Calibration of crystal in parts
per million
0000
Input type selection
0000
Meter setup and configuration
0000
Pulses, gate time, time out,
and batch setup
0000
Filter set up
Select 0 through 9 for
flashing digit.
0 Enabled1Disabled
0 Enabled1 Disabled
0 Enabled1 Disabled
0 Enabled1 Disabled
-21-
MENU KEY
DIGIT SELECT KEY
VALUE SELECT KEY
Loc 2
Lockout of Menu Items
(Lockout jumper must be removed to access Loc 1, 2, 3,
4. See Figure 9.1)
Loc 3
Lockout of Menu Items
(Lockout jumper must be removed to access Loc 1, 2, 3,
4. See Figure 9.1)
0000
Slope and decimal points
0000
Scale and offset, coordinates
of 2 points, resolution
0000
Alarm setup and deviation
0000
Allow alarm setpoint changes
0000
Analog out setup & scaling
0000
Serial communications setup
0 Enabled1 Disabled
0 Enabled1 Disabled
0 Enabled1 Disabled
0 Enabled
(if view setpoints enabled)
1 Disabled0 Enabled
1 Disabled
0Enabled
1 Disabled
Loc 4
Lockout of Menu Items
(Lockout jumper must be removed to access Loc 1, 2, 3,
4. See Figure 9.1)
0000
Calibration
0000
Change displayed item
0000
View peak display
0000
View setpoints
0000
Front panel auxiliary resets
(Peak and latched alarm)
0000
Front panel counter reset
0Enabled
1 Disabled
0Enabled
1 Disabled
0Enabled
1 Disabled
0Enabled
1 Disabled
0Enabled
1 Disabled
0Enabled
1 Disabled
-22-
11. DUAL CHANNEL SIGNAL CONDITIONER
11.1SETTING JUMPERS FOR INPUT SIGNAL LEVELS
a
b
c
B4
B3
a
b
a
Channel B
a
c
b
A4
B2
A3
b
a
b
a
A2
Channel A
Minimum High and Low Input Signal Levels
The jumper settings for Channel A (A2 & A3) and Channel B (B2 & B3) are selected depending on the
input amplitude. The input signal voltage must exceed the high and low threshold per the following table
or the meter will not operate properly. The larger the difference between the high and low thresholds,
the more immune the meter is to input signal noise.
A2LowHigh
B2 Threshold Threshold
a -12mV +12mV
b -150mV +150mV
- -1.15V +1.15V
A3 A2LowHigh
B3 B2 Threshold Threshold
a a +30mV +60mV
a b +350mV +600mv
a - +1.25V +2.1V
b
A3 A2Low High
B3 B2 Threshold Threshold
b a -60mV -30mV
b b -600mv -350mV
b - -2.1V -1.25V
B1
B0
A1
A0
a
b
a
b
a
b
a
b
Jumper Definition and Debounce Circuit
Pullup or pulldown resistors are used with open collector devices and dry contact closures to provide
input signal bias and should not be connected for other inputs. The debounce circuit keeps the meter
from counting extra pulses due to contact bounce.
Logic Levels
Open Collector
Npn Transistor
Pnp Transistor
Contact closures
Line Frequency
Turbine Flow
Vmax
250
NA
NA
NA
250
250
A0 & B0A1 & B1A2 & B2A3 & B3A4 & B4
-
b
b
a or b
b
b
Channel A and B Jumpers
-
a
b
a
-
-
A4 & B4Time Constant
(Debounce)
bNone
a, c3 mSec
c50 mSec
-
-
-
-
-
a
a
a
b
a
-
-
b
b
b
a, c
a, c
b
Note: All Channel A and Channel B settings may be different based on input signal type.
-23-
11.3MODES OF OPERATION
Input
Arm Signal
Gate
Internal Clk
The measurement starts with an input signal transition in one direction and ends, after the
expiration of the selected gate time, with the next input signal transition in the same direction
such that the conversion time or period is measured over an integral number of input cycles.
The internal Start signal ARMS the gate circuit so that the next input signal transition actually
OPENS the gate. When the gate is detected to be open, the gate time begins. At the end of
the gate time, the gate circuit is DISARMED, and the next input signal transition CLOSES the
gate. When both inputs A & B are active with separate gates, such as measuring Rate on both
channels, the gate time begins when both gates are detected to be open. The program
calculations begin when both gates are detected to be closed.
11.4RATE
A ONLY, RATE A B Either one or two channels of rate may be displayed. If one channel
is displayed the input is on channel A and decimal point1, scale1 and offset1 apply to
the input. If two channels are displayed decimal point1, scale1 and offset1 apply to
channel A and decimal point2, scale2 and offset2 apply channel B. Either channel may
be displayed by pressing and releasing the reset key . Gate time setting selects the
update rate of meter. The longer the gate time, the more cycles of the input signal
averaged. If the period of the input signal is longer than the gate time, only 1 period of
the input is calculated and determines the conversion time. Time out is the length of time
the meter waits for a signal to start a conversion or end a conversion. If pulses are not
received before the time out ends, the meter reads zero. The longer the time out, the
lower the minimum frequency the meter can display
Frequency displayed in Hz with scale factor of 1 and multiplier of 1. Increasing the
multiplier increases resolution (.1 to .00001Hz). Decreasing the multiplier allows display
in kHz or MHz.
Rate displayed in engineering units by scale factor and multiplier. Using coordinates
of 2 points to scale meter, low input and high input are entered in Hz.
BATCH displays total of channel A as item 1, grand total or number of batches as item
2 and rate as item 3. Batch requires a Batch Relay board that plugs into the Analog
Output Slot. It contains Relay #3 for use as the Batch Controller. This leaves Relay #1
and Relay #2 for use as either Pre-warn, End-of-process or Rate alarms. When Reset
in the BATCH mode, the counter resets and then displays "rEAdy". It waits until the
Reset button is pushed and then immediately energizes Relay #3 and starts displaying
the Batch Total. When the preset value is reached, Relay #3 de-energizes for a period
of time equal to the GATETIME setting. At the end of GATETIME, the Batch Total resets,
-24-
Relay #3 energizes and the cycle repeats.
As an option, the cycle can be reset from an external signal FUNCTION RESET. The
GATETIME is not used and Relay #1 remains de-energized until the FUNCTION RESET
external input is grounded for a minimum of 3.33 mS. Sometime during that period, the
Batch Total is reset and Relay #1 is energized.
The Batch Total is displayed as Item #1 and may be configured to count up from 0 to
the preset value, or to count down from the preset value to 0. The preset value is placed
in OFFST1 and the Batch Total is the total input pulses with SCALE1 and DECPT1
applied. In the BATCH mode, SCALE1 is always set to a positive value whether counting
up or counting down.
The Grand Total is kept as Item #2. SCALE1 and DECPT1 also apply to the Grand Total
except the absolute value is used so that the Grand Total always increases from an initial
value of zero when the counter is initially Reset. It is calculated as the sum of the
previous Batch Totals + the current Batch Total. The Grand Total can overflow to the
exponential format.
As an alternative, Item #2 can be configured to be the Number of Batches instead of the
Grand Total. If it is, SCALE1 does not apply to it and the Decimal Point is always 1.
Item #3 is the Rate calculated with a fixed 20 mS (or 1 cycle min) gatetime. SCALE2,
OFFSET2 and DECPT2 apply to the Rate.
Relay #1 is activated by SETPT#1 and Relay #2 is activated by SETPT#2, and each may
be configured for either
Item#1 - Batch Total (Pre-warn),
Item #2 - Grand Total or # Batches, or
Item #3 - Rate.
It is possible to configure both for the same Item. An example would be two Pre-warns.
RATE A , TOTAL A displays total of channel A as item 2, and rate as item 1. Total is
a sample time total determined the rate multiplied by the time between conversions. This
input is used if square root or custom curve is selected. Decimal point2, scale2 and
offset2 apply to total and is calculated from the displayed valued of rate and decimal
point1, scale1 and offset1 apply to rate. Total may count down from an offset value
by entering a negative scale factor. Use Rate A, Total B to display the rate and total of
a single linear input by tying channel A and B inputs together.
RATE A AND TOTAL B displays total of channel B as item 2, and rate of channel A as
item 1. Decimal point2, scale2 and offset2 apply to total and decimal point1, scale1 and
offset1 apply to rate. Total may count down from an offset value by entering a negative
scale factor. Rate and total of a single input may be displayed by tying channel A and
B inputs together
RATE A+B is the same as Rate A, Rate B except that Rate A is displayed as item 2, Rate
B is displayed as item 3 and the sum of A and B is displayed as item 1. Decimal point
1 applies to both A and B and decimal point 2 applies to the sum of A and B. The
resolution of the sum is determined by setting the multiplier (Resolution) from .00001 to
100000.
RATE A-B is the same as Rate A+B except that B is subtracted from A
-25-
RATE AxB is the same as Rate A+B except that A is multiplied by B.
RATE A/B (Ratio) is the same as Rate A+B except that A is divided by B. Rate A and
B may be scaled such that the ratio of A/B is 1. When the value of B increases the ratio
is a number less than 1 and when it decreases the number is greater than 1.
RATE A/B-1(Draw) is the same as Rate A/B (Ratio) except that 1 is subtracted from the
ratio to give a zero value when the ratio of the 2 inputs is 1. This is used in applications
where two rollers, etc. should be rotating at the same speed and displays the amount
of tension between the two rollers.
11.5PERIOD
A ONLY, PERIOD A B Period of either channel A input or both A and B may be displayed.
If one channel is displayed the input is on channel A and decimal point1, scale1 and
offset1 apply to the input. If two channels are displayed decimal point1, scale1 and
offset1 apply to channel A and decimal point2, scale2 and offset2 apply channel B.
Either channel may be displayed by pressing and releasing the reset key . The displayed
period of the input signal is not affected by the gate time but the longer the gate time the
more periods of the input signal that are averaged. The shorter the gate time, the faster
the meter outputs and alarms are updated.
PERIOD A+B is the same as Period A, Period B except that Period A is displayed as item
2, Period B is displayed as item 3 and the sum of A and B is displayed as item 1. Decimal
point 1 applies to both A and B and decimal point 2 applies to the sum of A and B. The
resolution of the sum is determined by setting the multiplier (Resolution) from .00001 to
100000.
PERIOD A-B is the same as Period A+B except that B is subtracted from A
PERIOD Ax/B is the same as Period A+B except that A is multiplied by B.
PERIOD A/B (Ratio) is the same as Period A+B except that A is divided by B. Period
A and B may be scaled such that the ratio of A/B is 1. When the value of B increases
the ratio is a number less than 1 and when it decreases the number is greater than 1.
11.6TOTAL
A ONLY, TOTAL A B Total of the number of pulses of either channel A or both A and
B may be displayed. If one channel is displayed the input is on channel A and decimal
point1, scale1 and offset1 apply to the input. If two channels are displayed decimal
point1, scale1 and offset1 apply to channel A and decimal point2, scale2 and offset2
apply channel B. Either channel may be displayed by pressing and releasing the reset
key or both channels may be reset using the external input "Function Reset". By setting
an offset in the meter and a negative scale factor, the meter counts down from a preset
value to zero.
-26-
TOTAL A-B UPDN is the same as Total A, Total B except that Total A is displayed as
item 2, Total B is displayed as item 3 and the difference of A minus B is displayed as
item 1. Decimal point 1 applies to both A and B and decimal point 2 applies to the sum
of A and B. The resolution of the sum is determined by setting the multiplier (Resolution)
from .00001 to 100000.
BURST measures the frequency of a burst of pulses from channel A as item 2, and total
number of bursts as item 1. Decimal point2, scale2 and offset2 apply to total and
decimal point1, scale1 and offset1 apply to rate. Gate time must be set greater than
the minimum frequency of the burst frequency and less than the minimum time between
bursts. Time out is set to the maximum value.
TOTAL A AND RATE B displays total of channel A as item 1, and rate of channel B as
item 1. Decimal point2, scale2 and offset2 apply to total and decimal point1, scale1 and
offset1 apply to rate. Total may count down from an offset value by entering a negative
scale factor. Rate and total of a single input may be displayed by tying channel A and
B inputs together.
TOTAL A AND B UP/DOWN CONTROL displays total of channel A as item 1. Decimal
point1, scale1 and offset1 apply to total. Up/down counting is controlled by the input
level of channel B. The maximum input frequency on A that can be counted is 250 kHz,
or a minimum of 4 uS between pulses. If the menu item SLOPE is set to 0 for Channel
B (Digit 6) then a low level on the B input causes Channel A to count Up and a high level
on the B input causes Channel A to count Down. If the SLOPE of Channel B is set to
1, the opposite occurs.
TOTAL A AND B INHIBIT displays total of channel A as item 1. Decimal point1, scale1
and offset1 apply to total. The input signal to be counted is applied to Channel A and
the Inhibit control signal to Channel B. The maximum input frequency that can be
counted is 2 MHz or a minimum of 0.5 uS between pulses. If the menu item SLOPE is
set to 0 for channel B (Digit 6) then a low level on the B input allows counting of the
Channel A input signal and a high level on the B input inhibits counting. If the SLOPE
of Channel B is set to 1, the opposite occurs.
TOTAL A+B is the same as Total A, Total B except that Total A is displayed as item 2,
Total B is displayed as item 3 and the sum of A and B is displayed as item 1. Decimal
point 1 applies to both A and B and decimal point 2 applies to the sum of A and B. The
resolution of the sum is determined by setting the multiplier (Resolution) from .00001 to
100000.
TOTAL A-B is the same as Total A+B except that B is subtracted from A
TOTAL AxB is the same as Total A+B except that A is multiplied by B.
TOTAL A/B (Ratio) is the same as Total A+B except that A is divided by B. Total A and
B may be scaled such that the ratio of A/B is 1. When the value of B increases the ratio
-27-
is a number less than 1 and when it decreases the number is greater than 1.
11.7TIME INTERVAL
TIME INTERVAL A TO B measures time between an input on channel A and an input
on channel B. Time measurement starts when a pulse is applied to channel A (positive
edge if slope A is 0, negative edge if slope A is 1) and the measurement ends when a
pulse is received on channel B (positive edge if slope B is 0, negative edge if slope B
is 1). A single pulse may be measured by tying input A and B together and selecting a
positive or negative edge to start (Slope A) and the opposite polarity edge to stop (Slope
B). If a number of start and stop pulses occur during the gate time, the value displayed
is the average of the pulse widths. The value is updated at the end of each gate.
11.8STOPWATCH
STOPWATCH A TO A measures time between an start pulse on channel A and a
second pulse on A to stop timing. Timing may be set to start and stop on either the
positive or negative edges of the pulses (Slope A). The time (item #1) may be displayed
in seconds, minutes or hours (with decimal point) using scale and multiplier with the
clock time display (hr, min, or sec)selected. Clock time (fixed format) displays
HH:MM:SS. Time is reset to 0 when a new start pulse occurs. Item #2 displays the
accumulated total time of Item #1.
STOPWATCH A TO B measures time between an start pulse on channel A and a stop
pulse on B. to stop timing. Timing is the same as A to A except in addition to separate
start and stop pulses, by tying input A and B together, a single contact closure may start
and stop timing by selecting the opposite Slope for A and B.
11.9PHASE ANGLE
PHASE ANGLE A TO B measures the phase relationship between a signal on input A
and input B. The displayed value is 0 to 360 degrees. Resolution is determined by Scale
1.
-28-
12. V - TO - F SIGNAL CONDITIONER
12.1SETTING JUMPERS FOR INPUT SIGNAL LEVELS
A1
a
Input Jumper Position
Range A1
0 to 10VNone
0 to 1mA a
4 to 20mA b
b
12.2RATE
Rate A is the voltage or current input converted to a frequency output of 0 to 100kHz.
The period of the frequency is measured and converted to a rate by 1/period and
applying Scale1 and Offset1. Scaling may also be set by using coordinates of 2 points
where low and high input signals and the corresponding low and high displayed values
are entered.
12.3BATCH
Batch displays total of voltage or current input as item 1, grand total or number of
batches as item 2 and rate as item 3. Relay #1 is used as the Batch Controller. This
leaves Relay #2 for use as either Pre-warn, End-of-process or Rate alarm. When reset
in the batch mode, the counter resets and then displays "rEAdy". It waits until the reset
button is pushed and then immediately energizes Relay #1 and starts displaying the
batch total. When the preset value is reached, Relay #1 de-energizes for a period of time
equal to the Time out setting. At the end of time out, the Batch Total resets, Relay #1
energizes and the cycle repeats.
As an option, the cycle can be reset from an external signal Function Reset. The Time
Out is not used and Relay #1 remains de-energized until the Function Reset external
input is grounded for a minimum of 3.33 mS. Sometime during that period, the Batch
Total is reset and Relay #1 is energized.
The Batch Total is displayed as Item #1 and may be configured to count up from 0 to
-29-
the preset value, or to count down from the preset value to 0. The preset value is placed
in Setpoint 1 and the Batch Total is the total with Scale1 and decimal point1 applied. In
the Batch mode, Scale1 is set to a positive value to count up and a negative value to
count down. Offset1 is set to zero when counting up and to the preset value when
counting down.
The Grand Total is kept as Item #2. Scale1 and decimal point1also apply to the Grand
Total except the absolute value is used so that the Grand Total always increases from
an initial value of zero when the counter is initially Reset. It is calculated as the sum of
the previous Batch Totals + the current Batch Total. The Grand Total can overflow to
the exponential format.
As an alternative, Item #2 can be configured to be the Number of Batches instead of the
Grand Total. If it is, Scale2 does not apply to it and the Decimal Point is always 1.
Item #3 is the Rate calculated with a selectable gatetime. Scale2, Offset2 and decimal
point 2 apply to the Rate.
Relay #2 is activated by Setpoint#2, and may be configured for either
Item#1 - Batch Total (Pre-warn),
Item #2 - Grand Total or # Batches, or
Item #3 - Rate.
12.4RATE AND TOTAL
Rate A, Total A rate is calculated the same as Rate A above and displayed as Item1
and total is calculated based on the rate versus time between conversions. Scale2 and
Offset2 are calculated from the displayed rate and apply to total. The rate may be
displayed as units per second, per min, or per hour but the total is always incremented
by the displayed value of the rate every second when the scale factor is set to 1. If the
rate is per minute, the rate must be multiplied by 1/60 , so that the total will equal the
displayed rate at the end of 1 min. To totalize units per hour , the rate must be multiplied
by 1/3600. The scale and multiplier for Scale 2 is set to 1.66667 and .01 for units per
minute and 2.77778 and .0001 for units per hour. Total is displayed as Item 2.
Total A, Rate A same as above except total is displayed as Item1 and rate as Item2
12.51/RATE
1/Rate A is the voltage or current input converted to a frequency output of 0 to 100kHz.
The period of the frequency is measured and converted to time by applying Scale1 and
Offset1. Scaling may also be set by using coordinates of 2 points where low and high
input signals and the corresponding low and high displayed values are entered. An
example is converting speed to time and displaying the time an item takes to travel
through an oven.
-30-
13. QUADRATURE SIGNAL CONDITIONER
13.1SETTING JUMPERS FOR INPUT SIGNAL LEVELS
1
E9
E8
a
a
b
b
E2
E7
a
a
c
b
E1
a
E3
a
c
a
b
E5
c
d
a
c
b
c
b
a
12
E10
b
E4
a
c
Input TypeJumper Position
E2 E4E6E5
Single-ended (signal & return)a, c a, ca, c c
Complementary (differential) b b b c
Complementary (with excitation b b -b, d
and no zero index)
Input TerminationJumper Position
(for differential inputs only)E1 E3E5
For long input cable runs a a a
For short input cable runs None None None
E6
Note: Do not install E5-a if E5-b and d are installed
Input Phase Jumper Position
E7
Up count, negative transition of B,
A positive ( A leads B ) None
Up count, positive transition of B,
A positive ( B leads A ) a
Count by options Jumper Position
E9
X1 = positive edge of A input None
X2 = positive and negative edges of A input a
X4 = positive & negative edges of both A & B inputs b
See "ZERO INDEX SETUP" for jumper locations for zero index signal (Page 35).
-31-
13.2QUADRATURE DECODING
The quadrature decoder board generates up(+) and down(-) counts that are arithmetically
totalized on the main counter board and then displayed. The decoder board has input circuitry
that may be jumpered for either single-ended input signals or balanced line driver signals. It
will accept the normal A & B quadrature signals and, if present, a zero index signal. The A &
B signals are 90 deg out of phase and the phase relationship of A & B determine whether up
counts or down counts are produced. Up counts add to the total and down counts subtract from
the total.
Since incremental optical encoders may have a different A & B phase relationship to indicate
up and down, the board has a jumper E7 (BPOL) on the B signal to allow selection of the desired
phase. Without the jumper, Up output pulses are created when the B signal has a positive
transition while the A signal is at a positive level (A leads B). With the jumper installed, Up output
pulses are created when the B signal has a negative transition while
the A signal is at a positive level (B leads A).
A With the phase shown
E7 open - Counts up
B E7 jumpered - Counts down
With the opposite phase shown, the effect of E7 reverses.
The board has jumpers that allow counting by 1, 2 or 4 counts per cycle of the A or B signals.
The edges that are counted are:
X1 = positive transitions of the A signal.
X2 = positive and negative transitions of the A signal.
X4 = positive and negative transitions of both the A and the B signals.
Digital filtering is provided for the A & B signals to reduce the probability of noise providing false
counts.
Some optical encoders create a zero index signal once per revolution that indicates when the
encoding wheel is at its zero position. Each time this signal is created, the total count should
be a multiple of the number of counts per revolution of the coding wheel. If this feature is
enabled in the counter, the counter checks to see if the total counts is an exact multiple of the
counts per revolution. If so, it does nothing, and if not, it changes the total to the closest exact
multiple. The counts per revolution are entered into the counter via the menu item Pulses. From
0 to 59,999 pulses may be entered. If X2 or X4 counting is enabled on the board, then the value
entered into Pulses should be the counts (or pulses) per revolution of the encoder multiplied
by this factor of X2 or X4. Also, if Scale is a factor other than 1, include it as a multiplying factor
when determining the value of Pulses to enter.. Do NOT include the value of Offset1.
For example:
If the encoder produces 256 cycles per revolution and X2 counting is selected by a jumper
on the board, and from the front panel Menu of the counter, SCALE1 is set to 3 and OFFSET1
is set to 100, then from the front panel menu set PULSES = 256 * 2 * 3 = 1536.
-32-
The zero index channel contains the same digital filtering that is provided for the A & B channels.
It contains a Polarity jumper that allows selection of either a positive or negative zero index
signal. It also contains two Control inputs, C1 and C2 that control the ANDing of the zero index
signal with the Channel A and Channel B signals. See “Zero Index Setup” below.
The Item indicator light (center right) may be used to determine the location of the Zero Index.
This indicator is lighted while the zero index signal is being received. The zero index signal must
be jumpered for the correct polarity. If, during encoder motion, the indicator is on more than
it is off, it is likely that the zero index signal is jumpered for the wrong polarity.. If so, add a Polarity
jumper to switch E8, position C. If it already has a jumper, remove it.
From the menu, a value may be entered for Offset1. As explained below under “Mechanical
Zero”, Offset1 allows a mechanical zero position different from the zero index position. The
displayed value is the sum of the following:
1.The total bidirectional counts from the optical encoder since the last counter reset or
function reset.
2.The correction factor from the last zero index correction calculation.
3.Offset 1
For example:
Suppose that the encoder contains 30 pulses per revolution and X1 counting is used. Further
suppose that when the mechanics are at 0 position, the zero index is at 10 and the OFFSET
1 = 10 and the counter is reset when the encoder is at the 5 position.
Reset
v
Position 051020304050
Index^^
Internal Total 0515253545
Correction0-5-5-5-5-5
OFFSET101010101010
Display101020304050
Internal Total -50 515253545
Correction-5-5-5-5-5-5-5
OFFSET10101010101010
Display 051020304050
Once the index point has been passed, the display matches the position. Prior to that, the
display is in error.
When the counter is displaying Quadrature Total and the Total is reset using the Reset & Peak
buttons (Function Reset), the internal Total is set to zero, but the zero index correction is not
affected. This results in a display of the correction value plus Offset 1. To zero the internal Total
and the correction value, the counter must be reset using the Reset & Menu buttons (Meter
Reset). This results in a display of OFFSET 1.
-33-
13.3ZERO INDEX SETUP
The relationship between the zero index correction signal and the Channels A & B signals varies
with different encoder model numbers and different manufacturers. To accommodate this
variation, the Quadrature board has control jumpers and selectable outputs that provide
ANDing of the zero index signal with all possible combinations of the Channel A & B signals.
Consider a typical encoder model that produces the waveforms shown below. Assume X4
counting is selected. The count increases and decreases on each A & B transition and remains
steady between transitions. The counts shown below the waveforms represent the effect of
the zero index correction ZI if no ANDing is used. Note the difference in count in the regions
between transitions when counting up and then counting down. The zero index correction is
made on the leading edge transition of the zero index signal. When counting down, the leading
edge is the trailing edge of the signal shown below because time is increasing from right to left.
A Channel
B Channel
Zero Index
Up -3 -2 -1 0 1 2 3 4 5
ZI
Down -6 -5 -4 -3 -2 -1 0 3 4
ZI
| | | | | | | |
Up Region -3 -2 -1 0 1 2 3 4 5
Down Region -5 -4 -3 -2 -1 0 3 4 5
It follows that a wide zero index signal causes a discrepancy in the count in the regions between
transitions when counting up and counting down. To correct this situation, AND the zero index
signal with the A & B channel signals. Assume for this example the zero index is ANDed with
the inverse of A (/A) and the inverse of B (/B) to produce ZIY as shown below.
A Channel
B Channel
ZIY
Zero index AND ZIY = ZIR
Up -3 -2 -1 0 1 2 3 4
ZIR
Down -4 -3 -2 -1 0 1 2 3
ZIR
| | | | | | | |
Up Region -3 -2 -1 0 1 2 3 4
Down Region -3 -2 -1 0 1 2 3 4
By ANDing the zero index signal with the A & B channels, there is no regional discrepancy
-34-
between counting up and counting down.
There are 2 control signals, C1 and C2, and 3 outputs, ZI, ZIX and ZIY that may be jumpered
to provide 8 selections of ANDed signals or the zero index signal without ANDing.
Zero Index PolarityJumper Position
E7
Positive a
NegativeNone
Zero Index ANDingJumper Position
E10 E8
Zero Index (no ANDing) c Zero Index AND /A a Zero Index AND /B a a
Zero Index AND A a b
Zero Index AND B aa, b
Zero Index AND /A AND /B b Zero Index AND /A AND B b a
Zero Index AND A AND /B b b
Zero Index AND A AND B ba, b
The manufacture's data sheet for the optical encoder will show the position and width of the zero
index signal with respect to the A channel and B channel signals. Selection of one of the above
combinations depends on that relationship and the polarity of the channel A & B signals when
the mechanical position is zero. Be sure to take into account the selected phase relationship
determined by the presence of or absence of jumper E7-a (BPOL). Jumper E7-a is selected
to cause the display to count in the proper direction. If jumper E7 is in place, the channel B signal
will have the opposite polarity from the channel B output of the encoder.
13.4MECHANICAL ZERO
By using the Counter’s OFFSET1 value, it is possible to place the mechanical
zero (zero counter reading) at some point other than the location of the zero
index. The following technique describes how to accomplish this.
1. Set the E8 & E10 jumpers as described above to produce the desired Zero Index signal.
2. Set OFFSET1 = 0.
3. Reset the counter (counter reset).
4. Rotate the optical encoder in the positive direction until the reading jumps to zero at the
zero index point (Item indicator lights).
5. Reverse the direction of rotation until the desired zero mechanical position is reached.
6. Note the reading and enter that reading into OFFSET1 using the opposite polarity of the
display.
7. Reset the counter and it will display the OFFSET1 value because the internal total
-35-
counter=0 and the correction=0. The position of the encoder when the counter is reset
is not critical.
8. Rotate the optical encoder past the zero index point to set the internal correction.
9. Return to the desired zero mechanical position and verify a zero
reading.
This completes the procedure. If the encoder is rotated back to mechanical zero, it should read
zero.
Note: Any time the counter is powered up or reset, the optical encoder should be rotated past
the zero index point one time to set the internal correction
If no zero index signal is available from the optical encoder, perform the following procedure.
1.Remove any E10 jumpers to eliminate the Zero Index signal.
2.Set OFFSET1 = 0.
3.Adjust the optical encoder to the mechanical zero position and with it in this position,
reset the counter.
13.5SETUP SUMMARY
Summarizing the complete setup procedure:
1.Set the input signal jumpers.
A. For single-ended signals such as TTL or CMOS, use jumpers c of E2, E4 and E6 and
jumper a of E6. Input signals are applied as follows:
Channel A, P5-1X (AH)
Channel B, P5-3Y (BH)
Channel Z, P5-5Z (ZH) Zero Index
Ground, P5-6Z
If an excitation voltage is required, use jumper a of E2 and jumper a of E4
B. For differential line driver or balanced input signals, use jumper b for E2, E4 and E6. If
120 ohm line termination resistors are desired, place jumpers E1, E3 and E5.
2.Set the correct counting direction by placing or omitting the Channel B polarity jumper
E7.
3.Choose X1, X2 or X4 counting and omit a and b of E9 for X1, place a of E9 for X2 or
place b of E9 for X4. Determine the scale factor to be used by the counter and set
SCALE1 to this value using the counter Menu. Most often it will be set to 1.00000 with
a multiplier of 1.
4.If the Zero Index is to be used, do the following:
A.Temporarily place jumper c of E10 and rotate the encoder while watching the Item
indicator of the display. If it is OFF most of the time, the Z polarity is correct. If it is ON
most of the time, the Z polarity is incorrect, so add jumper c of E8 if it is missing, or
remove jumper c of E8 if it is in place.
B.From the manufacturer's specifications for the encoder showing the relationship of the
Zero Index signal to the Channel A and Channel B signals, determine from the table
above the desired positions of jumpers a and b of E8 and a, b or c of E10. If not
-36-
used here, remove jumper c of E10 that was placed for the test in A. above.
C. From the manufacture's specifications for the encoder, determine the number of cycles
per revolution. Multiply this by 1, 2, or 4 depending on the selection of X1, X2 or X4
counting and multiply that result by the counter scale factor. Put the final result in the
counter Menu item, PULSES.
5.Finally, follow the procedure outlined above under the heading titled, MECHANICAL
ZERO.
13.6 MANUFACTURER'S OF OPTICAL ENCODERS
ALLEN BRADLEY
Current Sink, Open Collector and Line Driver CCW rotation
A Channel
B Channel
Zero Index
Current Source CCW rotation
A Channel
B Channel
Zero Index
BEI
Models H25, L25, E25, MOD5500, MOD5600 CCW rotation viewing shaft end
B Channel
No zero index
OAK-GRIGSBY CW rotation
A Channel
B Channel
No zero index
13.7QUADRATURE RATE
Rate and direction may also be displayed using an extended version of the counter. Using
quadrature to determine rate not only has the advantage of displaying direction but also
eliminates errors due to vibration and jitter that cause erroneous readings in standard rate
meters. The meter uses A-B to display quadrature rate. Scale 1 is used to set A to the proper
value and scale 2 is set to identical values. Rate (I1) is the difference between Channel A and
Channel B.
-39-
14. DUAL ALARM OUTPUTS
14. 1 OPERATING MODE MENU SELECTION
When setting up the meter, it may be necessary to enable some of the menu items. See Section
10 for further information.
Press the key until
SourcE (Source of Alarm signal) is displayed. See Section 10, ALSEt for detailed
selection information for Digits 1 through 6.
DIGIT SELECT KEYVALUE SELECT KEYMENU KEY
Press to display status.
Press again to select
digit. Selected digit will flash.
1 2 3 4 5 6
Press to select value for
flashing digit
Digit 5: Source for comparison of Alarm 1
Digit 6: Source for comparison of Alarm 2
Press the
key until ALSEt
(Alarm setup) is displayed.
See Section 9, ALSEt for detailed selection information
for Digits 1 through 6.
Press the
key until Deviation 1 or 2 (Band deviation
or Hysteresis) is displayed.
Press to display status.
Press again to select
digit. Selected digit will flash.
Press to display status.
Press again to select
digit. Selected digit will flash.
1 2 3 4 5 6
Press to select value for
flashing digit
Digit 2: Relay out status
when Alarm active
Digit 3: Latching or
nonlatching alarm
Digit 4: Alarm status
Digit 5: Deviation or Hyster-
esis
Digit 6: Time delay
1 2 3 4 5 6
Press to select value for
flashing digit
14. 2 DEVIATION AND HYSTERESIS MODE
In the deviation and hysteresis mode of operation, if the value of Deviation 1 (controls Alarm
1) and Deviation 2 (controls Alarm 2) are set to zero, the alarms operate in the normal on/off
mode. When a value other than zero is entered, if band deviation is selected in Alarm setup,
then the alarm energizes when the displayed value exceeds the setpoint by the amount entered
-40-
in Deviation. In the Hysteresis mode, the Alarm energizes above (or below) the setpoint by the
amount entered in deviation and deenergizes below (or above) the setpoint by the same
amount
14. 3 VIEWING AND CHANGING SETPOINTS
When viewing or changing the setpoint values, it is not necessary to enter the setup menu. This
allows the meter to continue conversions and provide outputs when the setpoints are
displayed.
ALARM KEYDIGIT SELECT KEY
Press the key to
ALARMS
display Alarm 1 value.
ALARMS
Alarm value blinks and Alarm
1 LED indicator lights. Press
to select digit.
Press key again to
display Alarm 2 value
ALARMS
Alarm value blinks and Alarm
2 LED indicator lights. Press
to select digit.
Press key again. The meter resets and then displays the present reading.
ALARMS
VALUE SELECT KEY
Using to select digit and
to set digit value, enter
setpoint 1 value.
Using to select digit and
to set digit value, enter
setpoint 2 value.
-41-
15. RS-232 AND RS-485 INTERFACE
15. 1 JUMPER SELECTIONS
RS232 Interface
Jumper g - installed for normal operation
Jumper h - installed when used as a slave display
with the RS232 output of another Laureate meter.
Jumper j - provides a pull-up resistor on the RTS
line.
Note: The board is shipped standard with jumpers g
and j installed
RS485 Interface
Note: Bias jumpers b and e must be
installed on board for proper operation. If
the outputs of more than 1 RS485 are
connected together, then 1 (AND ONLY 1)
RS485 board must have the jumpers
installed.
Full Duplex
g
h
j
RS232
a
dcb
fe
Jumpers b and e - bias jumpers installed on
1 board
Jumpers a and d - are installed with long cable
runs and add 121 ohm load resistors. If multiple meters are on same line, only the last
meter in the line should be jumpered.
Half Duplex
Jumpers b and e - bias jumpers installed on 1 board
Jumpers c and f - installed for half duplex operation
Jumper a - is installed with long cable runs and adds a 121
ohm load resistor. If multiple meters are on same line, only
the last meter in the line should be jumpered.
-42-
RS485
15. 2 OPERATING MODE MENU SELECTION
The following menu items are accessible only with an RS-232 or RS-485 option installed and
appropriate lockouts enabled. See Section 9 for further information.
MENU KEY
Press the
key until SEr 1
(Serial interface setup 1) is
displayed.
Press the
key until SEr
2 (Serial interface setup 2) is
displayed.
DIGIT SELECT KEYVALUE SELECT KEY
1 2 3 4 5
Press to display status.
Press again to select digit.
Digit 3: Output filtering
Press to select value for
flashing digit
3: "0"- Send unfiltered signal
1 2 3 4 5
"1"- Send filtered signal
Digit 4: Baud rate
Digit 5: Output update rate
4: "0" to "6" - 300 to 19.2k
5: "0" to "8" 60Hz to rate/256
1 2 3 4 5 6
Press to display status.
Press again to select digit.
Digit 2: Line feed
Press to select value for
flashing digit
2: "0"-no line feed
"1"-<LF> after <CR>
Digit 3: Alarm data sent with
meter readings
Digit 4: Control of output
3: "0"-no alarm data
"1"-alarm data sent
4: "0"-continuous output
"1"-output on command
Digit 5: Meter address
5: "1" to "F" = 1 to 15
"0." to "F." = 16 to 31
Meter #16 to Meter #31
Press the
key until SEr
3 (Serial interface setup 3) is
displayed.
Press to display status.
Press again to select digit.
Digit 2: RS485 full or half
duplex
Digit 3: Meter recognition
character
Digit 4: RS232 RTS type
Digit 5: Carriage return (and
LF if selected
Digit 6: Data sent via communications (only 1 item allowed
if BCD)
-43-
1 2 3 4 5 6
Press to select value for
flashing digit
2: "0"-Full duplex
"1"-Half duplex
3: "0"-"*" character
"1"-Custom character
4: "0"-Nonlatching RTS
"1"-Latching RTS
5: "0" - End of all items
"1" - At end of each item
6: "0" - All active items sent
"1" - Item 1 only
"2" - Item 2 only (if active)
"3" - Item 3 only (if active)
"4" - Peak value
"5" - Active items +Peak
16. ANALOG OUTPUT
The analog output option provides a 0 to 20mA and a 0 to 10Vdc linear signal derived from the
displayed reading. The low signal output and high signal output may be set to equal any
displayed value. Although both outputs are available, only one is calibrated to specifications.
The other output is accurate to +/-1% of the displayed value typical (2%max). To select which
output is calibrated, install jumpers per Section 19. 1.
16.14 TO 20MA OUTPUT SCALING
The output is scaled by selecting a displayed value for the low signal output and a displayed
value for the high signal output. For a current output, the low value is 0mA and the high output
is 20mA. To scale a signal for 4 to 20 mA, the following procedure must be used:
1.Desired display value for 20mA - Desired display value for 4mA = Display span
2.Display span / 4 = Offset value
3.Desired display value for 4mA - Offset value = An Lo
4.An Hi = Desired display value for 20mA
16.2 ANALOG OUTPUT SETUP SOFTWARE
The following menu items are accessible only with an Analog Output option installed and
appropriate lockouts enabled. See Section 10 for further information. Setup Example: 4mA
to 20mA out = 5000 counts to 15000 counts (See Section 19.2).
Press the
key until An
Set (Setup of analog output)
is displayed. See Section 9,
An Set for detailed selection
information for Digits 1
through 6.
Press the
key until An Lo
(Displayed value at 0mA or
0V) is displayed.
Press the
key until An Hi
(Displayed value at 20mA or
10V) is displayed.
DIGIT SELECT KEY
Press to display status.
Press again to select
digit. Selected digit will flash.
Press to display value.
Press again to select
digit. Selected digit will flash.
Press to display value.
Press again to select
digit. Selected digit will flash.
VALUE SELECT KEYMENU KEY
1 2 3 4 5 6
Press to select value for
flashing digit
Digit 5: Current or Voltage
Digit 6: Source for analog
output.
Press to select value for
flashing digit
Press to select value for
flashing digit
-44-
17. PARALLEL BCD OUTPUT
17. 1 OPERATING MODE MENU SELECTION
The following menu items are accessible only with a BCD option installed and appropriate
lockouts enabled. See Section 10 for further information.
MENU KEY
Press the key until SEr
1 (Serial interface setup 1) is
displayed.
DIGIT SELECT KEY
1 2 3 4 5
Press to display status.
Press again to select
digit. Selected digit will flash.
Digit 3: Output filtering
VALUE SELECT KEY
1 2 3 4 5
Press to select value for
flashing digit
3: "0"-Send unfiltered signal
"1"-Send filtered signal
Digit 5: Output update rate
5: "0"-Line frequency
"1" to "9"
- Batch display rate (3.5/
sec) to Batch display rate
/ 256 (1 every 15 min.)
17. 2 BCD OUTPUT LEVELS
The BCD option provides isolated, buffered, stored, 3-state parallel outputs that are selectable
for either 0 to 5V logic levels (LSTTL, CMOS compatible) or 0 to 15Vdc. Selection jumpers are
located on the BCD board. BCD outputs are positive true. Polarity bit is positive true for +sign.
LOGIC LEVELJUMPER REQUIRED
0 to 5Vdcb
0 to 15Vdca
17. 3 BCD CONTROL SIGNALS
EnableLogical 0 - All outputs go to the high impedance state
Logical 1 - BCD information is available at outputs.
BCD HoldLogical 0 - BCD from last update prior to BCD Hold going low is stored
Logical 1- BCD information updates at selected rate.
Data Ready Logical 0 - BCD outputs are valid
Logical 1 - BCD outputs are not valid
-45-
18.5, 10 AND 24 VDC EXCITATION OUTPUTS
cbde f
g
h
a
Figure 18. 1 - Power Supply
Jumper ' a ' - Front panel menu lockout (see Section 9.1)
Jumper ' h ' - External Input B at output connector P1 - 4
Jumper ' g ' - +5V at output connector P1 - 4
18. 1 SELECTION OF 5, 10 OR 24VDC OUTPUT
Voltage Output Jumper Locations
5 Vdc b, d and e
10 Vdc b, d and f
24 Vdc c
5 Vdc
b
d
e
bfd
10 Vdc
c
24 Vdc
Note: The excitation power supply is floating with respect to meter ground. When power-
ing transducers that have a common signal low and power supply return lead,
jumper minus excitation to signal ground.
-46-
19.DIGITAL INPUTS
19.1FUNCTION OF DIGITAL INPUTS
Meter ResetLogical 0 -The microcomputer reads and resets the meter to the values
stored in nonvolatile memory. If totals are saved on power down,
totals are reset to the saved value, otherwise totals are set to zero
or to the offset value if offset is not zero.
Function Reset Logical 0 -All totals are reset to zero or to the offset value if offset is not zero,
alarms are reset and peak display resets to minus overload
Peak DisplayLogical 0 - The peak value of the filterable item is displayed
Logical 1 - The present value the selected item is displayed.
HoldLogical 0 - The meter display and outputs are held at the last reading prior to
the hold going low. Meter continues to totalize while meter is in
hold
Logical 1 -The display and outputs are updated normally
External GateLogical 0 -The gate time starts when input goes low and ends when gate
time goes high
Logical 1 -When external gate is selected, it overrides the internal gate. At
power on, the meter displays reset until the external gate input
goes low and then high to complete a conversion. The new value
will then be displayed until a new external gate occurs.
Display BlankLogical 0 - The display and indicator lights are blanked
Logical 1 - The display and indicator lights are lit.
External GateLogical 0 - Gate Time is closed
Logical 1 - Gate time is open and remains open until logical 0 applied
Display Item 2 & Display Item 3
Inputs A & B Logical 0 or 1 - Item 1 displayed
Input A Logical 0 and Input B Logical 1 - Item 2 displayed
Input B Logical 0 and Input A Logical 1 - Item 3 displayed
-47-
20.CALIBRATION
All ranges of the meter have been digitally calibrated at the factory prior to shipment. The
calibration equipment is certified to NIST standards. Calibration constants are stored in
nonvolatile memory in EEPROM on the main board , the V-to-Fsignal conditioner and on the
analog output board. The crystal on the main board is calibrated via the menu item "calib".
Using an accurate, known frequency, the meter is calibrated by entering the error of the in parts
per million. If the frequency reading is high, the value entered is negative and if the reading is
low, the value is positive.
For the customer requiring on site calibration, an RS-232 or RS-485 option must be installed
to perform the calibration. The interface card may be temporarily installed and then removed
upon completion of calibration. Software for calibration of the V-to-F and analog output boards
is available from the factory.
21.SPECIFICATIONS
BASIC METER
Display
Type......................................6 LED, 7-segment, 14.2mm (.56") high digits & 4 LED indicators
Color................................................................................................................................Red or green
Range ................................................................................................................ -999999 to +999999
Signal Levels ..........................................................................................LSTTL, CMOS compatible
Controls ..........................................................................................BCD Enable, Hold, Data Ready
ENVIRONMENTAL
Operating Temperature .................................................................................................0°C to 55°C
Storage Temperature ..................................................................................................-40°C to 85°C
Relative Humidity ..........................................................................................90% from 0°C to 40°C
22.GLOSSARY OF TERMS
CalibrationA menu item that compensates for any error in the crystal oscillator in the
meter. With an accurate, known frequency input, a value in parts per
million is entered equivalent the error in parts per million of the input signal.
If the displayed reading is lower than the actual signal input, a positive
value is entered. If the displayed reading is higher, a negative value is
entered.
Calculated TotalIn most cases, total is calculated by directly counting the number of pulses
of the input signal and applying a scale factor to read in engineering units.
Some totals (Total A, Rate A) are calculated totals. In these cases, the
meter determines the rate of the input signal and multiplies by the time
between rate conversions to calculate total. The scale factor for total is
based on the displayed value of rate. A scale of 1 always produces a total
at the end of 1 second equal to the displayed rate. For a display of 300
where the rate is equivalent to gallons per second, a scale factor of 1
produces a total that at the end of 1 second is 300, 2 seconds 600, etc.
However, if the displayed rate is 300 gallons per minute, then the scale
factor must be 1.66667 with a multiplier of .01 ( a multiplier of 1/60 since
the rate value is in minutes) to produce a total a the end of 1 minute of 300,
at 2 minutes 600 etc.
Coordinates of 2 Points Instead of using scale and offset to display in engineering units, the
coordinates of 2 points may be used. The low input is entered as
frequency in Hertz for the lowest frequency input to the meter and low
reading is entered as the value to be displayed at that frequency. High
input is entered as frequency in Hertz for the highest frequency input to the
meter and high reading as the value to be displayed at that frequency.
Custom CurveIn the extended version of the counter, the unit is capable of linearizing the
input signal by using the software provided and loading the values into
-51-
EEPROM via the serial communications. Up to 240 data points may be
entered into a test file with one set of values equivalent to input signal and
the second set of values the desired display at that input.
DeviationEither alarm may operate in the deviation mode. In the menu item
"deviation", a value is entered equivalent to the amount above and below
the setpoint at which the alarm operates. For example, if the value entered
is 100, and the setpoint value is 1000, the alarm would energize above
1100 and below 900.
FrequencyThe meter is calibrated such that a scale factor of 1 and offset of 0 causes
the input to the meter to display directly in Hertz with a resolution of 1 Hz.
To increase or decrease the resolution, the scale factor multiplier may be
increased or decreased.
Gate TimeThe Gate Time determines the update time of the display. The longer the
time, the slower the outputs and display are updated, but in most modes,
the longer the Gate Time, the more cycles of the input signal that are
averaged to produce the reading. In the total mode, the gate is always
open, but the gate time setting still determines the update rate of the
meter. The actual conversion rate of the meter is the Gate Time + 1 period
of the input signal. At very low frequencies, the update rate of the meter
becomes slow due to the period of the input exceeding the Gate Time.
HysteresisEither alarm may operate in the hysteresis mode. In the menu item
"deviation", a value is entered equivalent to the amount above and below
the setpoint at which the alarm operates. For example, if the value entered
is 10, and the setpoint value is 1000, if the alarm is set to energize above
the setpoint, the alarm would energize above 1010 would not deenergize
until the displayed value goes below 990. This mode reduces relay chatter
and excessive cycling of the load.
ItemItem refers to the display Item number. For example, in Total A+B, the
sum of A + B is Item #1, Total A is Item #2 and Total B is Item #3. When
the meter is reset, Item #1 is always displayed, to view another Item,
depress and release the reset button. When Item 1 is displayed, the
yellow view (V) LED is out item 2 the LED is lit, and item 3 the LED flashes.
OffsetAn offset value from -999,999 to 999,99 may be entered in the offset menu
item. The offset may be used in the totalize mode as a preset value and
the total is counted down from the preset to zero.
PeriodPeriod is the time of one complete cycle of the input frequency. A scale
factor of 1 and multiplier of 1 produce a display in microseconds.
QuadratureA quadrature encoder generates 2 signals 90 degrees out of phase. The
phase relationship depends on the direction of rotation of the encoder.
The meter counts up or down depending on the phase. Quadrature is
used to determine length or position.
-52-
Phase AngleIn this mode, the meter determines the phase angle between the signals
on Channel A and Channel B. The phase angle is measured from 0 to 360
degrees
PulsesThe menu item pulses is used to set the number of pulses generated by
a quadrature encoder for each zero index pulse. The setting is equal to
the number of pulses per revolution of the encoder (times 2 or 4 if the count
by 2 or 4 is selected on the signal conditioner) times the scale factor.
RateThis is the same as frequency except that a scale factor is applied to the
input signal to display in engineering units such as RPM, gallons per hour,
etc.
ResolutionThis is a menu item that controls the resolution of the arithmetic functions
(A+B, A-B, AxB, A/B, A/B-1). The displayed value may be multiplied by
0.00001 to 100,000 in decade steps.
ScaleScale is the menu item that allows an input to be scaled in engineering
units. The scale factor consists of two parts; the scale factor is a multiplier
that may be set from 0.00001 to 9.99999 and a multiplier from 0.00001 to
100,000 in decade steps. When scale is selected, the most significant
digit flashes allowing the value of that digit to change, pushing the digit
select key moves the flashing digit to the right. When the right hand digit
is flashing, pushing the digit select key again causes the multiplier to be
displayed. Pushing the value select key changes the value of the
multiplier. The next time the digit select key is depressed, the display goes
back to the scale factor.
Time IntervalTime interval is the measure of time between the occurrence of a pulse on
Channel A and Channel B. The time may be measured from the leading
or trailing edge of the pulse on A to the leading or trailing edge of the pulse
on B.
Time OutWhen making conversions, the gate time is started on an edge of the input
signal and ended on the same edge. If no input is received, the meter will
never update. The time out setting allows a wait time from .01 seconds
to 199.99 seconds for the meter to receive a signal. At the end of time out,
the meter updates and displays 0. The longer the time out, the lower the
displayed value of the input frequency. A shorter time out allows the meter
to update at a higher rate.
V-to-F ConverterThe voltage to frequency converter takes voltage or current inputs (0 to
1mA, 4 to 20mA, 0 to 10V) and converts them to a frequency. This allows
the meter to totalize an analog input as well as displaying rate. In addition,
for differential pressure transducers, the meter can calculate the square
root of the rate input and display total. Nonlinear analog inputs may be
linearized using the custom curve function.
-53-
WARRANTY
Laurel Electronics Inc. warrants its products against defects in materials or workmanship for
a period of one year from the date of purchase.
In the event of a defect during the warranty period, the unit should be returned, freight prepaid
(and all duties and taxes) by the Buyer, to the authorized Laurel distributor where the unit was
purchased. The distributor, at its option, will repair or replace the defective unit. The unit will
be returned to the buyer with freight charges prepaid by the distributor.
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from:
1.Improper or inadequate maintenance by Buyer.
2.Unauthorized modification or misuse.
3.Operation outside the environmental specifications of the product.
4.Mishandling or abuse.
The warranty set forth above is exclusive and no other warranty, whether written or oral, is
expressed or implied. Laurel specifically disclaims the implied warranties of merchantability
and fitness for a particular purpose.
EXCLUSIVE REMEDIES
The remedies provided herein are Buyer’s sole and exclusive remedies. In no event shall
Laurel be liable for direct, indirect, incidental or consequential damages (including loss of
profits) whether based on contract, tort, or any other legal theory.
Copyright 1993-2004 Laurel Electronics, Inc.
Rev E 04/04
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