Launch BST-460 User Manual

Version: V1.01.000
Revised date: 2013-04-16
NOTES
Carefully read the user manual before using, and keep it well for future
reference.
Carefully check the device parts list before using. For any doubt, contact
Due to the product upgrade, tiny difference between the user manual and
the device will not be further noticed. Take the device as standard.
LAUNCH BST-460 Battery System Tester User Manual
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This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
LAUNCH BST-460 Battery System Tester User Manual
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Copyright Information
Copyright © 2013 by LAUNCH TECH. CO., LTD. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of LAUNCH. The information contained herein is designed only for the use of this unit. LAUNCH is not responsible for any use of this information as applied to other units.
Neither LAUNCH nor its affiliates shall be liable to the purchaser of this unit or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure to strictly comply with LAUNCH operating and maintenance instructions. LAUNCH shall not be liable for any damages or problems arising from the use of any options or any consumable products other than those designated as Original LAUNCH Products or LAUNCH Approved Products by LAUNCH.
Trademark Information
LAUNCH is a registered trademark of LAUNCH TECH CO., LTD. (also called LAUNCH for short) in China and other countries. All other LAUNCH trademarks, service marks, domain names, logos, and company names referred to in this manual are either trademarks, registered trademarks, service marks, domain names, logos, company names of or are otherwise the property of LAUNCH or its affiliates. In countries where any of the LAUNCH trademarks, service marks, domain names, logos and company names are not registered, LAUNCH claims other rights associated with unregistered trademarks, service marks, domain names, logos, and company names. Other products or company names referred to in this manual may be trademarks of their respective owners. You may not use any trademark, service mark, domain name, logo, or company name of LAUNCH or any third party without permission from the owner of the applicable trademark, service mark, domain name, logo, or company name. You may contact LAUNCH by visiting the website at www.cnlaunch.com, or writing to LAUNCH TECH. CO., LTD. Launch Industrial Park, North of Wuhe Avenue, Banxuegang, Bantian, Longgang, Shenzhen, Guangdong, P.R.China, to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual.
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Table of Contents
Chapter 1 Product Summary .................................................................... 1
1.1 Product Profile .............................................................................. 1
1.2 Product Function ........................................................................... 1
1.3 Technical Parameters ................................................................... 2
1.4 Working Environment Requirement .............................................. 3
Chapter 2 Tester Structure ....................................................................... 4
Chapter 3 Operation .................................................................................. 5
3.1 Pre-Test ........................................................................................ 5
3.1.1 Connect Tester .................................................................. 5
3.1.2 Key Description ................................................................. 5
3.2 Tester Startup ................................................................................ 6
3.3 Battery Test ................................................................................... 7
3.3.1 IN-VEHICLE or OUT-OF-VEHICLE ................................... 7
3.3.2 Select Battery Charge State .............................................. 8
3.3.3 Select Battery Type............................................................ 9
3.3.4 Battery System Standard and Rating ............................... 10
3.3.5 Battery Test Result........................................................... 12
3.4 Cranking Test .............................................................................. 14
3.5 Charging System and Rectifier Diode Test.................................. 15
3.6 24V System Test ......................................................................... 18
3.7 Additional Functions .................................................................... 19
3.7.1 Select Language .............................................................. 19
3.7.2 Voltmeter ......................................................................... 19
3.7.3 Screen Light Adjustment .................................................. 20
Chapter 4 Daily Maintenance ................................................................. 21
4.1 Troubleshooting .......................................................................... 21
4.1.1 Screen Not Light ...................................................................... 21
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Chapter 1 Product Summary
1.1 Product Profile
BST -460 Battery Tester adopts the state-of-the-art conductance testing technology in the world to easily, quickly and accurately measure the actual cold cranking amps capability of the vehicle starting battery, healthy state of the battery itself, and common fault of the vehicle starting system and charging system, which can help maintenance personnel to find the problem quickly and accurately, thus to achieve quick vehicle repair.
1. Test all automotive cranking lead acid battery, including ordinary lead acid battery, AGM flat plate battery, AGM spiral battery, and Gel battery, etc.
2. Directly detect bad cell battery.
3. Feature reverse polarity protection: reverse connection may not damage
the tester or affect the vehicle and battery.
4. Directly test the battery with loss of electricity, full charge is not required before testing.
5. Testing standards cover the majority of world's battery standards, such as CCA, BCI, CA, MCA, JIS, DIN, IEC, EN, SAE and GB.
6. Support multi-languages, customer can select different language package, which includes: Chinese Simple, Chinese Traditional, English, Japanese, Russian, Spanish, French, Italian, German, etc. Other languages can also be customized according to user's need.
1.2 Product Function
BST -760 battery tester features the following functions: battery test, cranking test, charging test and other additional functions.
Battery test mainly aims to analyze the battery healthy status to calculate the actual cold cranking capability of the battery and the aging extent, which provide reliable analysis evidence for the test and maintenance of the battery. It may notify the user to replace battery in advance when the battery gets aged.
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Cranking test is used to test and analyze the starting motor. Testing the actual required cranking current and cranking voltage of the starting motor is helpful to determine whether the starting motor works properly or not. If the starting motor runs improperly, find the possible reasons: lubricating system malfunction may cause an increased starting loaded torque; or rotor friction of the starting motor generates an increasing friction of the starting motor itself.
Charging test is to check and analyze the charging system, including generator, rectifier, rectifier diode, etc., thus to find out whether the output voltage of the generator is normal, the rectifier diode works properly and the charging current is normal. In case one of the above mentioned parts is abnormal, it will lead to over charge or incomplete charge of the battery, thus cause quick damage to the battery and greatly shorten the life of other loaded appliance.
Additional functions include: Set language, Set voltmeter and screen brightness adjustment.
1.3 Technical Parameters
1. Cold Cranking Amps Measurement Range:
Measurement Standard
Measurement Range
CCA
100-2000
BCI
100-2000
CA
100-2000
MCA
100-2000
JIS
26A17--245H52
DIN
100-1400
IEC
100-1400
EN
100-2000
SAE
100-2000
GB
100-1400
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2. Voltage Measurement Range: 8-30VDC
1.4 Working Environment Requirement
Working Environment Temp.: -20°C-55°C /-4°F-131°F It is applicable for automotive manufacturers, automotive maintenance and repair workshops, automotive battery factories, automotive battery distributors, and educational organizations, etc.
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Chapter 2 Tester Structure
BST -460 mainly consists of battery tester main unit and testing cables. BST -460 Battery Tester main unit cover is made of ABS acid-resistant plastic.
Removable testing cables
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Chapter 3 Operation
3.1 Pre-Test
3.1.1 Connect Tester
Before test, clean battery poles with metal wire brush and
alkaline detergent to avoid the tolerance caused by oil and dust to the test result.
For Group31 or side-installed battery, install and fix the terminal
wiring connector. Otherwise, inaccurate test result will be caused due to wrong installation or dirty or bad wiring connectors.
While testing, ensure none of the in-vehicle electrical appliance
is on, doors are closed and the ignition key is in OFF status.
Connect the red test clamp with battery anode and the black one
with cathode.
Shake the clamps back and forth to make sure they are well
connected.
The tester requires the two clamps are well connected with the battery poles. Otherwise, the tester cannot power on. In this case, clean the poles and re-connect it properly.
Tester has reverse connection protection function. When clamps are reversely connected, tester screen will not light, but it damages neither the tester nor the automotive load.
NOTE: For parallel connected batteries, break off the cathode connection first, then do single test to each battery. Suppose cathode connection is not cut off, there will be error in test result.
3.1.2 Key Description
Up / Down keys Select upwards or downwards via white UP and DOWN keys.
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