Lattner Boiler Company HW, LW Installation Maintenance And Service Manual

INSTALLATION, MAINTENANCE,
1
AND SERVICE MANUAL
INDEX
General Information Page 1 Installation Page 2 Typical Piping Diagram Page 2 Operation & Controls Page 3 Construction Page 3 Start Up Page 4 Maintenance Page 4 Element Replacement Page 5 Troubleshooting Literature Index
Page 6 Page 7
ELECTRIC HOT WATER BOILERS
(LW, HW)
Vessel Construction – All vessels registered with the National Board of Boiler and Pressure Vessel Inspectors; Data reports are furnished. Comply with Section IV, ASME Code, stamped with “H”. Maximum design temperature and pressure is 250 degrees F and 160 psi if model “LW” boiler. Vessels above 250 degrees F and/or above 160 psi are designed to ASME Section I or Section VII and are stamped “S” or “U”; model number designation is “HW”.
Heating Elements – Removable, incoloy sheathed electric heating elements are mounted in 150 lb. ASME blind flanges with plated steel compression fittings. Complete flange assembly is inserted horizontally into vessel and bolted in place.
GENERAL INFORMATION
UL Listing – Under file No. E30432 up to 600 volts. Enclosure – Heavy gauge steel control panel and steel
vessel enclosure are attached to a steel frame, mounted on a 4” channel base. All surfaces are protected against corrosion with durable baked finish.
Insulation – Minimum 4” fiberglass on all sides. Minimizes heat loss from vessel and keeps enclosure temperature cooler.
INSTALLATION
2
1. Before installing unit, refer to job plans and specifications for complete description of service and accessories to be included.
2. If unit is not to be placed in immediate service, protect from job site dust and debris with drop cloth or other means. Do not cover ventilation louvers while unit is in operation.
3. Unit should be installed in accordance with ASME standards, NEC, and local codes.
4. Be certain unit is installed on a level, noncombustible surface. Lifting lugs, welded directly to the pressure vessel are provided.
TYPICAL PIPING DIAGRAM
5. Required access (see certified print for exact dimensions):
Front – 36” minimum Rear – 12” minimum Top – 36” minimum Element removal – 64” minimum Side opposite element flange – 12” minimum
6. Install drain and relief valves.
7. Make water inlet and outlet piping connections.
8. Wire supply conductors to main supply terminal lugs in control panel. The unit has been prewired internally at the factory. Refer to wiring diagram furnished with boiler for complete details. Check all terminations for tightness.
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