LASIAN BIOSELF User And Installation Manual

COD. 79101EN.00
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BIOSELF
MULTIFUEL BOILER
USER AND INSTALLATION MANUAL
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LASIAN Tecnología del Calor, S.L.
g
ives thanks for trust in us
¡THANKS FOR PURCHASING THIS PRODUCT!
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DECLARATION OF CONFORMITY
In compliance with the requirements of the COUNCIL OF THE EUROPEAN UNION
The Company LASIAN Tecnología del Calor, S.L.
with C.I.F. B50141894, and registered address at: Políg. Ind. Las Norias, parcela nº 7 - 50450 MUEL (Zaragoza) - SPAIN
Manufacturer of boilers for production of heating and A.C.S,
brand: LASIAN
In its different models:
BIOSELF 18 kW BIOSELF 24 kW
WE HEREBY DECLARE, under our sole responsibility, that the above mentioned products are
manufactured in accordance with the following directives and standards:
98/37 CE 2006/95 CE 89/336/ CEE Real Decreto 1027/2007
UNE - EN 303-5
Muel, 20th March 2013
The characteristics and manufacture date on each unit are indicated in the technical documentation that accompanies each boiler.
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Users of this boiler must read and understand this entire manual. The manual and all the documentation provided must be kept during all the life-cycle of the boiler in an easily accessible place.
Care of the manual and how to consult it
Take care of this manual and keep it in an easily accessible place.
Should the manual be misplaced or ruined, request a copy from your installer or directly from the manufacturer giving the identification details of the product.
“Bold text” requires particular attention.
Text in “italics” is used to draw your attention to other paragraphs in this manual or any additional explanation.
SYMBOLS USED IN THE MANUAL
SYMBOL MEANING: EXPLANATION, ADVICE, NOTES
ATTENTION!
Carefully read and understand the relative message. Failure to comply with what is written can cause serious damage to the boiler and put the user’s safety at risk.
OPERATING SEQUENCES
Sequence of buttons to be pressed to access the menus or make adjustments.
INFORMATION
Important information for a good performance of the boiler. Failure to comply with these provisions will compromise the use and performance of the boiler.
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INDEX
1. IMPORTANT INSTRUCTIONS ................................................................................................................................9
2. TECHNICAL DATA.................................................................................................................................................10
3. FUEL.......................................................................................................................................................................12
4. INSTALLATION ......................................................................................................................................................13
4.1 GENERAL NOTES...........................................................................................................................................13
4.2 UNPACKING ....................................................................................................................................................13
4.3 DOMESTIC FIRE PREVENTION.....................................................................................................................13
4.4 MINIMUM SAFETY DISTANCE.......................................................................................................................14
4.5 FLOOR PROTECTION ....................................................................................................................................15
4.6 DUCT OR CHIMNEY .......................................................................................................................................16
4.7 FLUE DUCT OUTLET ......................................................................................................................................17
4.7.1 GENERAL NOTES ...................................................................................................................................17
4.7.2 PIPES AND MAXIMUM USABLE LENGTHS ...........................................................................................17
4.7.3 HOLE IN FLUE DUCT PIPE .....................................................................................................................18
4.7.4 USE OF A TRADITIONAL TYPE CHIMNEY ............................................................................................18
4.8. USE OF EXTERNAL CHIMNEY .....................................................................................................................19
4.9 EXTERNAL CHIMNEY.....................................................................................................................................19
4.10 FRESH AIR INTAKE ......................................................................................................................................21
4.11 MINIMUM DISTANCES FRESH AIR INTAKE ...............................................................................................21
5. CONNECTIONS .....................................................................................................................................................22
5.1 ELECTRICAL CONNECTION..........................................................................................................................22
5.2 HYDRAULIC CONNECTION ...........................................................................................................................22
6. USE ........................................................................................................................................................................23
6.1 WARNINGS......................................................................................................................................................23
6.2 CONTROL BEFORE IGNITION.......................................................................................................................23
6.3 LOADING THE PELLETS ................................................................................................................................24
6.4 IGNITION OF THE BOILER.............................................................................................................................24
6.5 CLEANING .......................................................................................................................................................24
6.6 LOAD................................................................................................................................................................24
6.7 PAUSE .............................................................................................................................................................24
6.8 WAITING FOR THE FLAME ............................................................................................................................24
6.9 FLAME STABILIZATION..................................................................................................................................24
6.10 IN OPERATION..............................................................................................................................................24
6.11 SHUTDOWN ..................................................................................................................................................25
6.12 NOT WORKING .............................................................................................................................................25
6.13 STANDBY ......................................................................................................................................................25
6.14 PROTECTION CONTROL OF THE BOILER OFF OR IN STANDBY............................................................25
6.15 WATER PUMP CONTROL.............................................................................................................................25
7. CONTROL PANEL INSTRUCTIONS .....................................................................................................................26
7.1 START-UP SCREEN .......................................................................................................................................26
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7.2 PROGRAMS MENU.........................................................................................................................................27
7.3 BOILER TEMPERATURE PROGRAMMING...................................................................................................27
7.4 DATE AND TIME ADJUSTMENT ....................................................................................................................27
7.5 PROGRAMMED START-UP AND SHUTDOWN.............................................................................................28
7.6 FUEL ................................................................................................................................................................32
7.7 PRESSURE H
2
O..............................................................................................................................................32
7.8 ALARM DESCRIPTIONS.................................................................................................................................33
7.9 SAFETY TEMPERATURE LIMITER AND ROOM THERMOSTAT.................................................................34
8. WARNINGS AND MAINTENANCE ........................................................................................................................35
8.1 DOOR OPENING .............................................................................................................................................35
8.2 DISPOSAL OF ASHES ....................................................................................................................................35
8.3 BRAZIER CLEANING ......................................................................................................................................35
8.4 ASH PAN CLEANING ......................................................................................................................................35
8.5 COMBUSTION CHAMBER CLEANING ..........................................................................................................36
8.6 HEAT EXCHANGER CLEANING ....................................................................................................................36
8.7 SMOKE CHAMBER CLEANING......................................................................................................................37
8.8 UNLOAD INSTALLATION CLEANING ............................................................................................................37
8.9 PEEPHOLE GLASS BREAKAGE ....................................................................................................................37
8.10 ORDINARY AND EXTRAORDINARY MAINTENANCE ................................................................................37
* WARRANTY CONDITIONS
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1. IMPORTANT INSTRUCTIONS
This instruction manual has been prepared by the manufacturer and it is an essential part of the product. Should the boiler be sold or transferred, it should always be accompanied by the manual as it contains information that is necessary for the buyer and all persons involved in the installation, maintenance and use of the product.
Carefully read and understand the instructions and technical information contained in this manual before proceeding with the installation, use and maintenance of the product. Familiarization of the instructions in this manual ensures the safety of people and a longer life performance of the product. The manufacturer disclaims any liability for damage caused by failure to read the rules and instructions for installation, use and maintenance listed in the book of instructions, unauthorized product modification or use of non-original spares.
Installation and use of the product should be in accordance with the manufacturer's instructions, obeying European, national and local regulations. Installation, electrical connection, maintenance and repairs must be performed only by a qualified, authorized person and with a proper knowledge of the product. The product should not be installed near wooden walls or combustible material. For a proper installation it is necessary to consult the chapter "Safety distance". Check the flatness of the floor where the product will be installed. Use of appropriate gloves is advised when handling coated parts to avoid leaving traces that are difficult to remove in the first cleaning. The assembly of the boiler should be carried by at least two people. Connect the boiler to the mains only after connecting the chimney. The power cable must be accessible after the installation of the boiler. To start the boiler refer to chapter "FUEL". Never use liquid fuels to start the boiler. Provide sufficient ventilation during the installation. In case of malfunction, the fuel supply will be interrupted. Restart the product only after having the cause of the problem solved. Stop using the product in case of failure or malfunction. Do not lift the grating which lies inside the fuel hopper. Any accumulation of unburned fuel in the burner resulting from misfire must be removed before ignition. While the boiler is working, it is recommended not to touch the hottest parts like handle, door and chimney. Pay attention to keep anyone not involved in the installation away from the boiler. Inform persons in the vicinity of the boiler of the necessary precautions while the product and possible products are working. In case of problems or misunderstandings of the instructions, contact the installer. Do not place non heat-resistant objects on the boiler or within the prescribed minimum safety radius of the boiler.
Do not open the door during operation, or start the boiler if the peephole glass is broken. For terms, limits and exclusions refer to the warranty certificate supplied with the product. The manufacturer may make changes deemed appropriate to the boiler documentation without notice, to pursue a policy of constant development and constant renewal of the product. This document is property of the manufacturer and can not be transferred in whole or in part to any third party without the written consent of the company. All rights
reserved.
DIRECTIVES AND STANDARDS
All our products are manufactured according to the following directives:
89/366 CEE 2004/108 CE 2006/95 CE 89/106 CEE
All our products are manufactured according to the following standards:
EN 60335-1; EN 60335-2-102; EN 61000-3-2; EN 61000-3-3; EN 50366; EN 55014-1; 55014-2 EN 303-5
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2. TECHNICAL DATA
The technical label indicates data and performance of the appliance.
The handling, removal or lack of technical label hinders any installation and maintenance, since it is not possible to identify the product. In case of damage, request a duplicate of it to the service center. Given the importance of the label, we recommend installing the boiler respecting the distances so that it is always visible.
MODEL
BIOSELF 18 kW BIOSELF 24 kW
Nominal thermal output
min./max.
kW
6,2 - 18
8,5 - 24
Nominal thermal output to
water
kW
16
20
Efficiency %
>92 >89
Consumption hourly
min./max.
kg/h
1,3 – 3,7
1,9 - 5,1
Tank capacity
kg
95 95
Electric absorment in work
W
50 - 150
50 - 150
Flue duct Ø
80 mm 80 mm
Weight
kg
177 182
Dimensions
LxBxH 550x700x1450 550x700x1450
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DIMENSIONS AND COMPONENTS MODELS BIOSELF 18 / 24 kW
BIOSELF 18 / 24 kW
2
1
7
6
4
5
3
9
8
COMPONENTS
1 Control panel 2 Ø 80 Flue duct 3 Safety valve 4 ¾ male discharge 5 ¾ male return 6 Air intake 7 Electrical outlet 8 Hopper lid 9 Room thermostat connection
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3. FUEL
The multi-fuel boiler is designed to burn fuels derived from solid biomass: Wood pellet: is a fuel made from compacted sawdust extracted from the remains of the production and processing
of dried natural wood; the compactness of the product is guaranteed over time by a natural substance contained in the wood: the lignin. The typical form resembling small cylinders is achieved by wire drawing. On the market there are various types of pellet with quality and features that change depending on the kind of production and type of wood materials used.
Solid biomass: biomass is a type of fuel recovered and produced directly or indirectly from the disposal of industrial processing, from substances such as olive, almond, hazelnut, rape or pruning cuts, or from the disposal during wood processing or the remains. These fuels are materials such as shredded vegetables including olive pits, almonds or hazelnut shells; other types are the pellet boiler and pellet olive of a diameter of 6 or 8 mm. etc. This LASIAN boiler has an ash cleaning system that allows these fuels to be used in the devices, choosing the specific program that is already recorded for the fuel we use:
FUEL PROGRAMS:
Combustible 1 DIN PLUS Combustible 2 PELLET QUALITY MEDIUM Combustible 3 PELLET QUALITY LOW Combustible 4 OLIVE PITS Combustible 5 SHREDDED ALMOND SHELL
The importation of these programs can be found in chapter 8 Operation of the control panel, in the
paragraph 8.6.
ATTENTION!
The boiler is provided with two burners, one for the pellets and shredded almond shell combustion (which is factory assembled) and another specific burner for olive pits combustion. When you select the program “Combustible 4” for burning olive pits, the pellet burner must be replaced by the olive pits burner, which has smaller holes.
The following types of fuel are excluded for its use; splinters - wood chunks - branches in general.
Because the characteristics and fuel quality influence significantly in the autonomy, performance and proper operation of the boiler, it is advised to:
AVOID the use of fuel containing powder of mixed sawdust, resins or chemical, additional or binder substances. AVOID the use of wet fuel.
The choice of unsuitable fuel causes:
- brazier and smoke exhaust dust jam,
- increase in fuel consumption,
- decrease in performance,
- does not guarantee the normal operation of the boiler,
- glass dirt,
- production of unburned granules.
The presence of moisture in the fuel increases the volume of the capsules and breaks them causing:
- malfunctions of the load system,
- bad combustion.
Fuel must be stored in a dry place and special attention must be paid to the handling of the sacks in order to avoid grinding them and form sawdust. In order to use a fuel with size and calorific characteristics calorific different to the ones specified, it could be necessary to modify the operating parameters of the boiler. Should that be your case, contact an authorized service center.
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The use of fuel not according to the manufacturer's instructions can damage the boiler and compromise its performance, resulting in the invalidation of the warranty and in the end of the liability of the manufacturer on the product.
4. INSTALLATION
4.1 GENERAL NOTES
Do not install the boiler in bedrooms, locations with bath or shower and in places where there is another heating unit devoid of an adequate airflow (chimney, stove, etc.), outside exposed to the atmospheric agents or in wet areas. The installation of the boiler must be in a location that allows a safe and easy use and a simple maintenance. This place must also be equipped with an electrical outlet with a regulatory earth connection.
The external air intake must meet the requirements of paragraphs 4.10 and 4.11.
ATTENTION!
Ensure that the plug for the electrical connection is accessible after the boiler installation.
4.2 UNPACKING
Unpack the product carefully so it does not get damaged or scratched. Remove from the tank of the boiler, the accessory and home box possible pieces of polystyrene or cardboard used to block the removable parts, etc.
Also keep out of reach of children parts of the packaging (plastic bags, polystyrene, etc.) that could be potentially dangerous and dispose according to the existing laws.
4.3 DOMESTIC FIRE PREVENTION
- The installation and use of the boiler must comply with the manufacturer's instructions and local siting regulations.
- Always consult the instructions given in this manual for a correct use of the boiler and the electronic devices connected to it.
- When a chimney crosses a wall or ceiling it is necessary to perform particular operations (protection, thermal insulation, distance of heat sensitive materials, etc.)
- The chimney connection pipe should never cross a combustible surface.
- Do not connect this boiler to another smoke duct already used by another device.
- It is recommended to keep out of the heat source area and at least at one meter all flammable or combustible items such as wooden beams, furniture, curtains, flammable liquids, etc...
- In the event that there are flammable or heat sensitive coatings in the surrounding space, a protective layer of insulating and not combustible material must be placed. If the floor is made of combustible material, fireproof material protections projected 15 cm laterally and 30 cm from the front must be placed.
- For further information refer to local regulations.
- If the flue should catch fire, be equiped with a suitable systems for suffocating the flames or request help from the fire service.
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4.4 MINIMUM SAFETY DISTANCE
The following figures show the minimum safety distance that must always be guaranteed.
INSTALLATION IN ANGLE (mm)
INSTALLATION TO WALL (mm)
Safety distance of the flammable material mm
minimum distance air from flammable posterior wall P = 400
minimum distance air from flammable side wall L = 400
front distance of flammable material R = 1000
Chimmey
Passing pipe insulation
Walls
Boiler
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