Laser Reference Pro Shot L4 Operation Manual

450 Salmar Avenue
Campbell, CA 95008
USA
PRO SHOT
Operations Guide
TM
L4 & L4
+
Toll Free (USA)
Telephone
Web
Email
+
1.800.238.0685
+
1.408.370.4929
Fax
+
1.408.866.0858
www.proshotlaser.com
sales@proshotlaser.com
Customer information
Laser Serial number _____________________________ Receiver S/N __________________________________
Date of purchase _______________________________
Version 3
Part No. 010-9060
Introduction
Thank you for purchasing a Pro ShotTM L4 or L4+ laser system. You now have superior laser accuracy and productivity available for all your projects.
Pro ShotTM laser models L4 and L4+ are rugged, reliable, high quality products, backed by the industry leading Guardian 36 month warranty. Warranty details are printed in the back of this manual.
Please take the time to thoroughly read this manual. It contains vital information on how to safely get the most from your investment in laser technology.
Contents
Warranty
Guardian 36 month warranty coverage
The L4 and L4+ laser transmitters, and the R7 receiver, are warranted for thirty-six (36) months from the date of new equipment purchase from an authorized dealer. During the warranty period, Laser Reference, or its authorized service center, will repair or replace, at Laser Reference's sole discretion, laser transmitters or receivers, free of charge, (except for transportation costs) if the products are found by Laser Reference, or its authorized service center, to be defective in either materials or workmanship. The
Guardian
mechanism and internal optics against damage from any cause. Maintaining the calibration of the product is not the responsibility of Laser Reference or its authorized service centers. If service is needed, the product(s) must be sent FREIGHT PREPAID to the nearest authorized service center or to Laser Reference.
36 month warranty also covers the internal leveling
17
Battery Installation ............................................................... 1
Controls and Displays Controls and Displays Safety • L4 and L4+
Initial Setup Guidelines ........................................................ 6
Level Setup • On Tripod ....................................................... 7
Vertical & Line Layout Setup ............................................... 8
Plumb and Layout Setups
Applications • L4 ................................................................ 10
Applications • L4+ ............................................................... 11
Accessories ....................................................................... 12
R7 Receiver ....................................................................... 13
Checking & Adjusting Calibration ...................................... 14
Maintenance and Troubleshooting .................................... 16
Guardian Warranty and Specifications ......................... 17
L4 .................................................. 2
L4+ ................................................. 3
.........
...................................................... 4
L4+ ........................................... 9
Specifications
L4 Range (with receiver) .......
L4+ Range (with receiver) .....
Rotational Coverage .............
Accuracy ...............................
Self-Leveling Range ..............
Vertical Capability .................
Power Supply ........................
Run Time on New Batteries ..
Automatic Shut-off ..............
Rechargeable Batteries .......
Environmental .......................
Rotation Speed .....................
Operating Temp. (ambient) ...
Storage Temperature ............
Safety - L4 .............................
Safety - L4+ ..........................
Height ....................................
Weight ...................................
750' rad., 1500' dia. (230m/460m) 1000' rad., 2000' dia. (305m/610m) 360 degrees ±10 arc seconds (1/16" per 100') (1.6mm per 30m) ±10 arc minutes Built-in vial, optional mount (L4+ system includes mount) Four C-Cell batteries L4: 70 hours (alkaline) L4+: 60 hours (alkaline) If off-level for more than 3 min. Available option Dust and water resistant L4: 600rpm / L4+: 0 to 450rpm
-0ºf to +122ºf (-18ºc to +50ºc)
-40ºf to +140ºf (-40ºc to +60ºc) CDRH and IEC 825-1 Class II CDRH and IEC 825-1 Class IIIa 9in (23cm)
4.1lbs (1.86kg)
Maintenance And Troubleshooting
Calibration • There is no set interval for calibrating the L4 or L4+, but
calibration should be checked from time to time in order to ensure that the highest possible quality of work is being done. Calibration should always be checked if the laser has been handled roughly or shipped.
Batteries • Occasionally remove the batteries and check the contacts for corrosion. Alkaline batteries will last far longer than carbon batteries. If you use rechargeable batteries, be careful to never charge alkaline or carbon batteries. Also, do not charge Ni-Cd batteries too often. Ni-Cd batteries should be charged after about 20 to 24 hours of operation. Never run the laser from the charger unless there are rechargeable batteries installed. Keep a spare set of batteries in the carrying case to avoid down time.
Laser output windows • Regularly check the output windows for dust and dirt. Dust can be removed with a camera brush or clean compressed air.
Control panel and exterior • Clean the control panel and the other exterior surfaces of the laser with a soft damp cloth.
Caution • Never store the laser in a carrying case that is wet inside. Moisture can get inside the laser this way. Should this happen, remove the battery cover and place the laser in a warm area until it is completely dry.
  Troubleshooting  The laser will not operate, there is no obvious damage • If the low battery
indicator is on, or you suspect the batteries may be dead, replace the batteries. Check the battery contacts to be sure that they are clean.
The receiver shows an on-grade at two different heights • Check the jobsite for windows or mirrored surfaces that might be reflecting the laser and causing the other reading. Check for others on the site using a rotary laser.
The laser was knocked over • Visually check the optics for damage. Inspect the laser for any other physical damage. Use the receiver to check that the laser is transmitting. Check the calibration and adjust as needed. Check to see that the laser displays the "limit" light when the circular level vial bubble moves approximately half way outside the circle.
The laser only works at short distances • Check the output windows for heavy dust or moisture. Remove dust with a camera brush or blow off gently with clean compressed air. Allow moisture to dry.
The receiver does not indicate "on grade" at long distance • Be sure you are within 750ft (230m) from the laser. Check the windows that surround the rotating mirror on the laser for dust or moisture. Remove dust with a camera brush or blow off gently with clean compressed air. Allow moisture to dry.
16
Battery Installation
1
Battery charging jack
For connecting battery charger when using rechargeable batteries. (see pg. 12 for accessory info.)
!
Charge only
Ni-Cad batts.
Battery door release screw
Releases with 1/4 turn counter- clockwise.
Battery installation
Install batteries as shown here.  For reference, a diagram is  molded onto the battery holder.
Controls and Displays L4
1
2
3
1
Power button • When pressed, the rotating mirror will begin to spin and
the laser beam will be projected if the circular level is centered. If the laser is not level enough to operate, the limit indicator will flash.
2
Circular level vial • The circular level indicates when the laser is rough
leveled enough to allow the automatic compensator to work.
3
Leveling knobs • Use to center the bubble in the circular level vial. The
leveling knobs are also used during vertical alignment (see page 13)
4
Leveling Limit indicator • If the L4 is powered on, but not level enough
to automatically compensate, the limit indicator will flash, the rotating mirror will not spin, and no laser beam will be projected.
5
Low battery indicator • Will flash when the batteries need to be replaced
and the beam will turn off. A spare set of batteries can be carried in the laser case to prevent downtime.
6
Vertical vial • Used to plumb the plane of laser light when the laser is in
the vertical mode (see page 7). The laser is completely manual in the vertical mode and will not shut-off if the vertical vial is not centered.
note: The leveling screws are at 90º to the leveling pivot
5
point, which is directly below the circular vial. As you face the control panel and look down at the circular vial, the
4
leveling screw on your right controls bubble movement from left to right. The leveling screw at the back, below the
6
battery door, controls bubble movement from front to back. Turning the leveling screw on your right in a clockwise motion will move the bubble to the right and turning the back leveling screw in a clockwise motion will move the bubble to the back. Turning each screw counter-clockwise will have the opposite effect.
2
Checking & Adjusting Calibration
15
7. Remove the upper black rubber plug below the control panel. Using a
3/32" hex driver, adjust the X-axis calibration. Turning the screw clockwise will raise the beam in the -X-axis (see opposite page). One full turn of the screw will make approximately a 3/4"(19mm) change at 100'(30m) turn the screw a little at a time until the beam matches the true level mark. Do not move the laser or platform during this adjustment.
8. Check the X-axis adjustment: rotate the laser back to the first direction and re-center the bubble. Check that the reading is within the needed tolerance of the true level mark.
9. Rotate the laser 90 degrees to aim the +Y-axis (control panel) at the target. Re-center the bubble. Check the reading at the target. If the reading is on, or within tolerance of the true level mark, calibration is complete. If not, continue on.
10. Remove the lower black rubber plug. Using a 3/32" hex driver, adjust the Y-axis calibration. Turning the screw clockwise will raise the beam in the +Y-axis (see opposite page). One full turn of the screw will make approximately a 3/4"(19mm) change at 100'(30m) turn the screw a little at a time until the beam matches the true level mark. Do not move the laser or platform during this adjustment. 
11. Rotate the laser 180 degrees. The -Y-axis is now aimed at the target. Re-center the bubble. 
12. Compare the elevation of this axis to the true level mark. If the difference between this reading and true level is within your working tolerance, calibration is complete. If not, use the procedure in step 10 to balance this axis with the +Y-axis.
Calibration is now complete.
Checking & Adjusting Calibration
14
Calibration is your responsibility, check it often.
Although the L4 and L4+ are exceptionally rugged lasers, it is well worth the effort to check calibration before you first use them and then at regular intervals to insure that you are doing the highest quality work possible. Always check calibration if the laser has been handled roughly.
Calibration procedure.
1. Attach the laser to a stable tripod or stand approximately 100 feet (30m)
from a wall or other stable vertical surface. We will call the vertical surface the target. Make the tripod head level enough to allow the laser to be aimed in different directions with minimal re-leveling of the circular level vial. 
2. Turn the entire laser so that either direction of the x-axis (picture below) is aimed at the target. Note: the axes are the same for both models. 
3. Center the circular level vial and turn the laser on.
-Y axis
-X axis
+X axis
+Y axis
4. Take the receiver to the
target and find the height of the laser beam. All receivers have a "deadband" at their center. The most precise way to take a reading is to make two marks. Slowly move the receiver from above until you get an on-grade display and make a mark. Next, slowly move the receiver from below until you get an on-grade
X axis
display and make a second mark. Half way between these two marks is the exact reading.
Y axis
5. Return to the laser and rotate
it 180 degrees. The opposite X­axis direction should now be aimed at the target. Re-center the bubble in the circular level. Find and mark the laser beam height at the target. 
6. The difference between the two marks (if any) is double the difference between how the laser is calibrated and true level for the X-axis. Half way between these two marks is true level. Make a long mark at true level. If the difference between either outer mark and true level is within your working tolerance, go on to step 9. If not, continue with the next step.
Controls and Displays
1
2
3
1
Power button • Press the power button to turn the laser on or off.
2
Circular level vial • Indicates when the laser is close enough to level to
L4
+
7
note: The leveling screws are
at 90º to the leveling pivot point, which is directly below
5
the circular vial. As you face the control panel and look down at the circular vial, the leveling screw on your right controls bubble movement
6
from left to right. The leveling screw at the back, below the battery door, controls bubble movement from front to back. Turning the leveling screw on
4
your right in a clockwise motion will move the bubble to the right and turning the back leveling screw in a clockwise motion will move the bubble to the back. Turning each screw
8
counter-clockwise will have the opposite effect.
allow the automatic compensator to function.
3
Leveling screws • Used to center the bubble in the circular level vial.
The knobs are also used during vertical alignment (see page 13)
4
Leveling limit indicator • If the L4+ is powered on, but not level enough
to automatically compensate, the limit indicator will flash, the rotating mirror will not spin, and no laser beam will be projected.
5
Power and low battery indicator • Displays a green light when the laser
is powered on. The light will flash red if the batteries need to be replaced.
6
Speed control buttons • The (+) and (-) buttons adjust rotation speed. A
single push will make the speed slightly faster or slower. If you push and hold the (+) button, the rotation will adjust to full speed. You will know that full speed has been reached when the green power indicator flashes. If you push and hold the (-) button, the rotation will slow and then stop.
7
Beam aiming knob • When the rotation is stopped, push and turn this
knob to aim the beam. Push the knob in and hold it in while turning. 
8
Vertical vial • The vertical vial is used to plumb the plane of laser light
when the laser is in the vertical mode (see page 13).
3
Safety • L4 and L4+
4
R7 Receiver
13
Precautions to follow when using any laser.
• Don't stare into the laser beam or view it directly with optical instruments.
• Don't disassemble the laser or attempt to service it.
• Don't use the laser until you have read the instruction manual and you are familiar with how to operate the laser properly.
U.S. OSHA requirements for operating visible lasers.
• Only qualified, trained employees may install, adjust and operate the laser.
• Laser operators must carry proof of qualification.
• The area of a job site where a laser is being used must be posted with a laser warning placard.
• The laser should be set up above eye level and never intentionally aimed at anyone.
• Turn the laser off when it is not being used, such as during lunch hour, at the end of the day, or during other long breaks in the work.
Caution and certification label locations - L4
  
CDRH / IEC
warnings
 
CAUTION
LASER LIGHT
DO NOT STARE
 
INTO BEAM
CLASS II LASER PRODUCT
    
Aperture
warning
 
Serial / CDRH / EC
 
Made in U.S.A. by: Laser Reference, Inc.
450 Salmar Ave. Campbell, CA 95008
   
This product complies with FDA  standards 21 CFR subchapter J
Serial No.
Note: The L4 transmitter is a class II laser under the 1993 IEC 825-1 laser safety standard and the revised edition of the European Norm EN60825. The L4 laser conforms to applicable EC directives regarding RFI and EMI.
The L4 complies with FDA performance standards 21 CFR sub-chapter J.
LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
Light is emitted
from this aperture
AVOID EXPOSURE
compliance
X 000000
Laser
The R7 can be attached to a grade rod, or used without the rod clamp to make reference marks on walls,
Rear height display
floors, or other surfaces. The R7 senses the laser beam and uses a five channel front LCD to display
5 channel front height display
height information. LEDs are used to display the same information on the back. When the R7 is exactly at the beam height, the on grade indication is displayed. If the R7 is high or low, either the above grade or the below grade indication will be displayed showing the direction to move the R7 in order to get on
R7
PRO SHOT
PRO SHOT
grade. The R7 has three control buttons, a power on/off button, a tone high/low/off button and a button to select on-grade accuracy. The R7 automatically turns off if no laser beam strikes are received for twelve minutes. The tone comes on high (loudest) when the R7 is powered on. Pressing the tone button once changes to low tone, twice turns the tone off. When the tone is off, there will still be a single tone the first time the R7 senses a laser signal. The R7 is powered by a 9 volt battery that lasts approximately 60 hours. When the battery is used up, the low battery indicator will be displayed. To access the battery, locate the battery door on the back of the housing and slide the door toward the bottom of the receiver. The door can stay attached to the housing when it is fully open. Remove the battery from the compartment (you may need to tap the R7 on your palm to free the battery). Replace the battery following the diagram molded on the battery door.
R7 Specifications:
Reception Height ....................
Reception Angle .....................
On-Grade Accuracy ................
 
Power Supply .........................
Battery Life ..............................
Automatic Shut Off .................
Environmental ........................
Rotation Compatibility ............
Rod Mount Clamping Range ..
2 inches (50mm) 120 degrees Standard: ±1/16in (±1.6mm) nominal Coarse: ±1/8in (± 3.2mm) nominal Ultra-fine: ±1/64in (±.4mm) nominal 9 volt battery 60 hours continuous (alkaline) After 12 min. (no laser strikes) Sealed against dust and water 250 to 850 R.P.M. 5/8in to 2-1/2in (16mm-65mm)
Accessories        
W1 Wall and Vertical mount
The W1 is part of the basic package for the L4+  and is an available option for the L4 to allow  vertical setups for layout work or plumbing walls  or posts in a plane.
       
The P1 allows quick and easy setups
for getting the L4+ over a point to transfer
points from floor to ceiling.
P1 Plumb Plate
     
B40 Rechargeable Battery Kit
The B40 kit provides four industrial grade
Nickel-Cadmium batteries and a 110v
charger that plugs into the charging jack
MT1 Magnetic Target Two Mt1 targets are included in the basic  package for the L4+. MT1 targets are available  as replacements or to allow additional workers  to use the laser on larger jobs.
at the rear of the laser.
Charge only
Ni-Cad batts.
!
12
       
Safety • L4 and L4+ 
Caution and certification label locations - L4+
 
Warning, Class IIIa label for lasers
sold in the U.S. and Canada
 
5
   
Warning, Class IIIa labels for lasers
sold where IEC standards apply
      
LASER LIGHT
DO NOT STARE INTO BEAM
OR VIEW DIRECTLY WITH 
OPTICAL INSTRUMENTS
CLASS 3A LASER PRODUCT
    
Aperture
warning
Laser
Light is emitted
from this aperture
AVOID EXPOSURE
Serial / CDRH / EC
compliance
Made in U.S.A. by: Laser Reference, Inc.
450 Salmar Ave. Campbell, CA 95008
This product complies with FDA 
standards 21 CFR subchapter J
Serial No.
X 000000
Note: The L4+ transmitter is a class IIIa laser under the 1993 IEC 825-1
laser safety standard and revised edition of the European Norm EN60825. The L4+ laser conforms to applicable EC directives regarding RFI and EMI.
The L4+ complies with FDA performance standards 21 CFR sub-chapter J. 
A laser warning placard is included with lasers shipped to the U.S. and Canada. It may be attached to the carrying case - with the case visible and placed near where the laser is being used - for meeting job site posting requirements.
CAUTION
LASER LIGHT
DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT
LASER LIGHT
DO NOT STARE
INTO BEAM
CLASS II LASER PRODUCT
L4
L4+
Initial Setup Guidelines
6
Applications • L4
+
11
Calibration is your responsibility, check it often.
Although the L4 and L4+ are exceptionally rugged lasers, it is well worth the effort to check calibration before you first use them and then at regular intervals to insure that you are doing the highest quality work possible. Always check calibration if the laser has been handled roughly. See "checking / adjusting calibration" on page 20.
 Check your setup.
Outdoors: Check your setup from time to time, using engineered benchmarks on the jobsite to assure that your work is correct and matches the design of the job. Realize that even engineered benchmarks may not be perfect and enough verification must be done to be confident you are properly set up. If there are not suitable benchmarks on the site, you should set your own by driving stakes and recording their elevations, or by marking the laser beam height on stable objects such as telephone poles, concrete walls, etc. The benchmarks should be 900 apart for greatest accuracy. Having benchmarks to check is of great value for jobs where setups need to match day after day.  Indoors: Make reference marks, preferably 900 apart, along the beam travel once you have set the laser up either horizontally or vertically. Check your setup from time to time using the marks as a guide.
Work as close to the laser as possible.
You can work up to 750 feet (230 meters) from the L4 and L4+ with the R7 receiver, or with the MC-1 machine control receiver. As with all instruments, the further away you work, the more any error can add up. Set the laser in a safe place, as close to your work as possible.
Ceilings
Walls
Layout
The W1 wall and vertical mount, provided in the system, allow the L4+ to be attached to T-bar wall angle. A "0" height mark on the W1 sets the beam at finished ceiling elevation for installing wall angle. A -2" (-50mm) mark sets the beam at the center of the system magnetic targets for installing the grid.
The W1 mount, makes vertical setups for steel wall alignment easy. Setting the W1 mount to the "vert" mark aligns the rotating beam with the edge of the mount to align top, bottom channels. The mount can then be moved to a 2" (50mm) offset to allow the magnetic targets to be used for checking stud placement.
With its 90º fixed spot, the L4+ eliminates the need to use 3-4-5 calculations or other difficult methods to align right-angle intersections. One person can easily accomplish layout tasks, even on large commercial sites.
Maintain your equipment.
Keeping tripod and mount hardware tight, and being sure grade rods are in good condition, can prevent errors and performance problems.
Plumb
Transferring points from floor to ceiling or maintaining alignment on high-rise structures can be accomplished very accurately with the L4+. The low cost accessory P1 plumb plate is used to precisely locate the L4+ over a point for this type of work.
Applications • L4
The L4 Provides a precise reference  for level alignment needs such as:
• Setting concrete forms
• Setting grout pads
• Checking grades
• Checking base material
• Digging footers and basements
• 4ft (or 1m) marks 
Vertical Alignment
Along with the ability to project a level reference plane, the L4 has a built-in manual vial for aligning the plane of light vertically using the W1 accessory mount. This plumb plane can be used for:
• Aligning bolts and wall plates
• Layout work
• Plumbing walls and panels
• Transferring lines from floor to ceiling
• Aligning and plumbing posts and tall forms
10
Level Alignment
Level Setup • On Tripod
7
                  
Be sure to read the "initial setup guidelines" section (pg 6). Using the two leveling knobs, center the bubble in the circular level vial (see
procedure on pages 2 or 3 if you have any difficulty). Facing the laser control panel and looking down at the circular level vial, when you turn either leveling screw clockwise, the bubble will move toward that leveling screw. Once the bubble is centered, start the laser by pressing the power (0/l) button .
If extreme distance is required, the L4 or L4+ can be set-up in the middle of a site, covering a total diameter of 1500 feet (460 meters) with the R7 receiver or the MC-1 receiver.
Periodically check your setup against existing benchmarks or set and check your own benchmarks.
Vertical and Layout Setup
L4
8
Attach the laser to the W1 wall/vertical mount, adjusting the flat edge of the base, where the laser mounts, to the red L4 "vert" mark. Remove the receiver from the rod clamp, turn it on and set it on a far point. With the beam window facing the laser, use the beam center notch for alignment.
Return to the laser/mount assembly and set the edge of the mount that is just below the laser's beam exit slot over a near point. Note that the surface the W1 is resting on should be reasonably level. Rough align the assembly by holding the edge on the near point and sliding the base of the assembly until the receiver's audio tone begins. Use the Y-axis leveling screw (now at the bottom of the laser) to rough center the vertical vial (visible through the small window now at the top of the laser).
The X-axis leveling knob (now near the top of the laser) is used as a fine mechanical line control to center the beam plane on the receiver. The receiver's audio tone will become constant when the beam is centered on the receiver. Make a final adjustment of the vertical axis vial after the alignment is done and re-align to the receiver if necessary. Note that the laser is completely manual when in the vertical mode and you will have to check the bubble from time to time to insure accuracy. Draw a line along the edge of the W1 to allow you to verify that the mount has not been moved.
The W1 can also be tripod mounted for vertical setups.
• Check the vertical vial and your benchmarks regularly to be sure your work will be accurate. The L4 and L4+ have been engineered to perform vertical alignment up to two stories high.
Shown on optional W1 mount.  See Page 12 for accessories.
Plumb and Layout Setups
Plumb beam
L4
+
9
To transfer a point from floor to ceiling, the accessory P1 plumb plate is used.
• Set the P1 over the point
• Set the L4+ on the P1
• Level the L4+ circular vial
• Switch the laser on
• A plumb beam is projected from the top of the L4+, directly over the point.
Hole to center  P1 over point
Point to transfer
P1 plumb plate
Fixed beam
When the L4+ is in vertical mode as shown above, it is capable of projecting a vertical plane of rotating
90º
Rotating beam
laser light and a simultaneous fixed beam at 90º to the rotating plane.
Please refer to page 13 "vertical & line layout setup" for complete instructions on aligning the vertical plane of light. The 90º beam provides a convenient way to define right angle intersections for interior layout.
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