Laser 8966 User guide

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Engine Timing Kit
for Ford 1.2 Petrol
Part No. 8966
Instructions
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Description
Engine timing kit designed specifically for the 3 cylinder 1.2 petrol “wet belt” engine from Ford. The kit includes all the tools required to lock the camshafts and crankshaft in their timed positions.
• Engine codes covered include: 1.2L B1KE, ENAP & ENB1.
• Equivalent to OEM: 303-1643, 303-1639 & 303-1645. Includes 4mm tensioner pin.
• Includes crankshaft oil seal fitting tool.
The information given below is for reference only. Laser Tools recommends the use of Manufacturer data or Autodata. Laser Tools cannot be held responsible for damage to engine or personnel whilst using this tool kit.
Kit List
B
C
A
D
Item Comp. No. Description OEM.
A C863 Flywheel Locking Tool B C1072 Camshaft Locking Tool 303-1639 C C178 4mm Tensioner Pin 4mm pin D C1003 Crankshaft Oil Seal Fitting Tool 303-1645
Make Model Year
Ford Ka+ 2018 to 2020
Ka+ Active 2018 to 2020
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Engine Codes
1. 2 ENAP B1K E ENB1
303-1643
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Instructions for use:
• Always refer to manufacturer specific data and instructions.
• N.B. the camshaft drive belt on the Ford 3 Cylinder 1.2L engines are “oil bathed”. The front engine casing must be removed to gain access.
• Turn engine to TDC cylinder number one before disassembly of engine.
• Remove starter motor and use the flywheel holding tool provided when undoing and torqueing the crankshaft pulley bolt.
• Remove cylinder head cover to gain access to the camshafts.
Components A: Used to lock the flywheel when loosening and tightening the crankshaft pulley bolt. Remove the starter motor, assemble components (A) as shown in figure 1* and fit (A) in the starter motor aperture so that the tooth locks the flywheel.
Remove the crankshaft pulley fixing bolt and pulley.
Note: spacers may not be required depending on spacing required.
* Image shown with gearbox
removed for clarity only.
Align timing marks/
With the pulley and engine front cover removed align the crankshaft and camshaft timing marks as shown in figure 2.
Component C/
Turn cam belt tensioner to align the holes and insert the tensioner pin as shown in figure 2.
A
FIG:1
FIG:2
C
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Component B/ is used to lock the camshafts in their timed positions.
With the timing marks correctly aligned the camshaft alignment tool (B) can be placed over the square sections on both camshafts and bolted to the engine as shown in figure 3.
With the camshaft locked the camshaft sprockets can be loosened to ensure the new belt is correctly tensioned. Fit the new belt starting at the crankshaft and working in a counter clockwise direction.
With the belt fitted, camshaft sprocket tightened, belt correctly tensioned and timing marks aligned turn the engine slowly 2 complete turns to ensure the timing marks align and the camshaft timing tool (B) can be refitted.
FIG:3
B
Component D/ is used fit
the new front crankshaft oil seal into the front cover after the front cover has been fitted to the engine. See figure 4.
N.B. Observe manufacturers tightening sequence and torques for the front cover bolts.
Our products are designed to be used correctly and with care for the purpose for which they are intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and the Tool Connection cannot be held responsible for any damage to personnel, property or equipment when using the tools. Incorrect use will also invalidate the warranty.
If applicable, the applications database and any instructional information provided has been designed to offer general guidance for a particular tool’s use and while all attention is given to the accuracy of the data no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the tools and information prior to their use.
FIG:4
8966_Instructions_V2
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