Laser 8956 User guide

Page 1
Part No. 8956
Water Pump Drive Sprocket Removal & Fitting Kit
VW Group 1.5 TSI
Instructions
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1
Page 2
Introduction
Removal and fitting of the sprocket must be done in a controlled manner that does not pull or push on the internal camshaft components and the sprocket must also be correctly aligned when being fitted. The Laser 8956 kit has been designed to allow removal, fitting and alignment of the sprocket using force screws to ensure the camshaft is not pulled or pushed within the cam cover.
• Applications include Audi (from 2017), Seat (from 2017), Skoda (from 2017) & Volkswagen (from 2017).
• Engine Applications include: 1.5L TSi petrol engines – DACA, DACB, DADA, DFYA, DHFA, DPBA, DPCA & DPBE.
• Engine variants include: EA211, EVO 4 cylinder TSi ACT. Equivalent to OEM T10221-A.
• Recommended for use when performing timing checks and belt replacement – use with Laser 8824 engine timing kit.
Supplied with water pump sprocket alignment pin to ensure correct alignment – use in accordance with OEM instructions. Do not use power tools with this product.
The information given below is for reference only. Laser Tools recommends the use of Manufacturer data or Autodata. Laser Tools cannot be held responsible for damage to engine or personnel whilst using this tool kit.
Applications
Make Model Year
A1 FROM 2018
AUDI
SEAT
SKODA
VOLKSWAGEN
2
A3 FROM 2017 Q2 FROM 2018 Q3 FROM 2018 ARONA 2017 TO 2021 ATECA FROM 2018 IBIZA 2017 TO 2021 LEON FROM 2018 TARRACO FROM 2019 KAMIQ FROM 2019 KAROQ FROM 2017 KODIAQ FROM 2019 OCTAVIA III/IV FROM 2017 SCALA FROM 2019 SUPERB III 2017 TO 2020 ARTEON 2018 TO 2020 GOLF VII/VIII FROM 2017 PASSAT FROM 2018 POLO 2017 TO 2021 T-CROSS FROM 2019 TIGUAN/ALLSPACE FROM 2018 TOURAN FROM 2019 T-ROC 2017 TO 2022
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Engine Codes
1.5LT
DADA
DFYA
DHFA
DPCA
DACA
DPBA
DACB
DPBE
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Kit List
Item Comp. No. Description OEM.
A C736
B N/A M8 Reaction bolt
C C1071
Instructions for use:
• Always refer to manufacturer specific data and instructions.
• Ensure the engine is set to TDC on cylinder number 1.
Component A, Alignment pin:
Used to check the alignment of the water pump sprocket before sprocket removal and also when refitting the sprocket. Check the alignment of the sprocket before removing the sprocket fixing; see figures 1 and 2.
Water Pump Alignment Pin
Water Pump Sprocket Puller
T10504/2
T10221A
A
B
C
FIG:1
FIG:2
Remove the pin A; using a suitable sprocket holding
tool as shown in figure 3 (Laser tools recommend 4237 or similar) undo the sprocket fixing bolt:
With the sprocket fixing bolt removed, recheck the sprocket alignment using pin A.
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FIG:3
3
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Component B, Reaction bolt: Used to allow the puller to push against the camshaft and refit the sprocket.
Component C, Sprocket remover:
Screw component B in to the camshaft as far as it will go by hand (see figure 4). Mount the sprocket puller C so the force screw pushes on the head of bolt B and the legs hook into the sprocket, as shown infigure 5:
While holding the cross beam of the puller so the leg remain in contact with the sprocket, turn the force screw with a 17mm spanner to pull off the sprocket to touch the head of B. Slacken the puller, back off the reaction bolt B and repeat the above process.
Fitting the sprocket: Place the sprocket on the end of the camshaft by hand and align the sprocket using alignment pin A. With the reaction bolt B and a suitable 13mm spanner press the sprocket back on to the camshaft. Hold the sprocket from turning using a suitable holding tool; where possible keep the alignment pin in place to help ensure the sprocket does not turn on the camshaft. (see figure 6). Once the reaction bolt B bottoms out in the camshaft remove it and complete the fitment using the OEM fixing bolt.
C
B
FIG:4
A
B
FIG:5
FIG:6
HOLD
Safety Warnings - please read
Our products are designed to be used correctly and with care for the purpose for which they are intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and the Tool Connection cannot be held responsible for any damage to personnel, property or equipment when using the tools. Incorrect use will also invalidate the warranty.
If applicable, the applications database and any instructional information provided has been designed to offer general guidance for a particular tool’s use and while all attention is given to the accuracy of the data no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the tools and information prior to their use.
8956_Instructions_V1
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