Laser 8417 User guide

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Engine Timing Tool Kit
for Ford 1.5L 3 Cylinder EcoBoost Petrol
Part No. 8417
Instructions
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Introduction
Applications
• Applications include: Ford Fiesta (from 2018), Focus (from 2018), Focus Active (from 2019), Kuga (from 2019).
• Engine applications include: 1.5L EcoBoost Petrol YZJA, Y2DA, Y1DA, YZDA.
• Equivalent to OEM 303-1643, 303-1649 & 303-1645.
• Used for timing chain replacement and engine rebuilds.
• Use in accordance with OEM instructions.
Components
B
B
Make, Model, Year Engine Codes
Ford
Fiesta From 2018
Focus From 2018
Focus Active From 2019
Kuga From 2019
Always refer to the website for most up to date applications:
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1,5L
YZJA Y2DA Y1DA YZDA
Instructions
The following instructions are for guidance only. Please refer to OEM derived data such as the vehicle manufacturers’ own data or Autodata.
The use of this engine timing tool kit is purely down to the user’s discretion and The Tool Connection Ltd. cannot be held responsible for any damage caused whatsoever.
A
D
Ref. Code OEM Ref. Description
A C863 303-1643 Flywheel Locking & Holding Tool
B C1002 303-1649 Camshaft Locking & Holding Tool
C C026 2mm Tensioner Pin
D C1003 303-1645 Crankshaft Oil Seal Installation Tool
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B
C
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InstructionsInstructions
NOTE:
• Access to the timing chains requires removal of the engine front cover and
replacement of the front crankshaft oil seal.
• Ensure the engine timing marks on the chain and sprockets are aligned as per OEM
instructions.
• With the timing chain in place, alignment of the timing marks on the camshaft,
crankshaft and chain may take several turns of the crankshaft. The marks should be aligned as shown in figure 1.
Fig 1:
Component (B): CAMSHAFT LOCKING & HOLDING TOOL
The camshaft locking and holding tool (B) has 2 purposes:
1. Locking and holding the camshaft when removing and fitting the camshaft sprockets. (see figure 3).
NOTE: For tightening torques please refer to OEM instructions.
Fig 3:
2. Locking and holding the inlet cam shaft when refitting the timing chain; with the camshaft sprockets fitted and tightened, align the crankshaft and camshaft sprockets in accordance with the manufacturer’s instructions (see figure 1). Fit the camshaft locking tool (B) to the inlet camshaft as shown in figures 3 and proceed to fit the chain guides and tensioner as described by the OEM instructions.
Component (A): FLYWHEEL LOCKING & HOLDING TOOL
Component A is used to lock the crankshaft via the starter ring gear and requires the removal of the starter motor as shown in figure 2. With the flywheel locked the crankshaft pulley bolt can be undone to allow the front pulley to be removed.
Component (C):
Fig 3:
2mm TENSIONER PIN
Fig 2:
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Timing chain tensioner locking pin (see figure 4).
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Instructions
Safety Warnings - please read
Component (D): CRANKSHAFT OIL SEAL INSTALLATION TOOL
The crankshaft seal fitting tool is used to squarely fit the crankshaft seal in a controlled manner to ensure there is no damage to the seal (See figure 5).
1. Fit the seal to the tool.
2. Align the tool to the seal housing.
3. Press the seal into the housing using the old crankshaft pulley bolt.
Fig 5:
• If the engine has been identified as an Interference engine, damage to the engine will occur if the timing belt has been damaged. A compression check of all the cylinders should be taken before the cylinder head (s) are removed.
• Do not turn crankshaft or camshaft when the timing belt/chain has been removed.
• To make turning the engine easier, remove the spark plugs/glow plugs or injectors.
• Observe all tightening torques.
• Do not turn the engine using the camshaft or any other sprocket.
• Disconnect the battery earth lead (check Radio code is available).
• Do not use cleaning fluids on belts, sprockets or rollers.
• Some toothed timing belts are not interchangeable. Check the replacement belt has the correct tooth profile.
• Always mark the belt with the direction of running before removal.
• Do not lever or force the belt onto its sprockets.
• Do not use timing pins to lock the engine when slackening or tightening the crankshaft pulley bolts.
• ALWAYS REFER TO A REPUTABLE MANUFACTURERS WORKSHOP MANUAL.
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Our products are designed to be used correctly and with care for the purpose for which they are intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and the Tool Connection cannot be held responsible for any damage to personnel, property or equipment when using the tools. Incorrect use will also invalidate the warranty.
If applicable, the applications database and any instructional information provided has been designed to offer general guidance for a particular tool’s use and while all attention is given to the accuracy of the data no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the tools and information prior to their use.
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8417_Instructions_V1
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