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Volkswagen T5 & Touareg 2.5D
Water Pump Removal Tool Kit
Instruction
4639
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Water Pump Removal Tool Kit
Volkswagen T5 & Touareg 2.5D
Engine codes BAC | BLK | BPD | BPE
Before carrying out repairs release the pressure and temperature if
necessary.
Contents
8. Using suitable spanner or socket loosen the Coolant Pump nut
ITEM DESCRIPTION OEM CODE
A Special Wrench T10225
B Puller T10221A
C Adjuster Puller T10222A
Instructions
Engine Codes BAC | BLK ONLY
Loosen the exhaust pipe and starter catalytic converter from the Turbo
Charger and Gearbox. (The catalytic converter can stay in situ).
Engine Codes BPD | BPE ONLY
Remove exhaust gas recirculation cooler and particulate filter
ALL ENGINES
1.
Drain coolant
2. Remove coolant drain plugs
3. Remove coolant pump cover
4. Remove noise insulation from No 1 cylinder end of engine block
NB Early engines in this range had insufficient clearance behind
the coolant pump gear wheel to fit the puller. In this case, release
the gear wheel by tapping lightly on the sides of the gear wheel
with a hammer and copper drift.
10. Fit Puller (B) as shown and turn hexagonal nut
(with suitable spanner) clockwise until the gear wheel can be removed
from the pump
11. Unscrew coolant pump securing bolts as shown
5. Unscrew bolts and remove bracket from noise insulation cover
NB Always renew sealing cover after removal
Using Special wrench (A) bolt onto crankshaft by turning bolt through
6.
the centre of the tool and into crankshaft and tighten to 20Nm
(Only one position will allow this bolt to be fixed so correct alignment is
assured)
12. Before fitting puller (C) adjust it by turning out or in until the
hexagonal of the spindle aligns with tool surface (shadowed)
13. Fit adjuster puller (C) by turning bolt clockwise until the puller
first contacts with the cylinder block and then subsequently pulls the
coolant pump out.
7.
Ensure engine is positioned at TDC
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