Larzep CK0216 Instruction Manual

HYDRAULIC CUTTER

“CK0216”

LARZEP, S.A. LARZEP AUSTRALIA PTY. LTD. LARZEP AUSTRALIA PTY. LTD.

Avenida Urtiaga, 6 139 Wedgewood Road, 49A Sustainable Avenue
48269 MALLABIA, SPAIN HALLAM, VIC. 3803 AUSTRALIA BIBRA LAKE, WA 6163 AUSTRALIA
Tel. [phone] Tel. [phone] Tel. [phone]
Fax. [phone] Fax. [phone] Fax. [phone]
e-mail: [e-mail] e-mail: [e-mail] e-mail: [e-mail]

www.larzep.com www.larzep.com.au www.larzep.com.au

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Instruction Manual

Hydraulic Cutter “CK0216”

INDEX

1. SAFETY ESSENTIAL REQUIREMENTS ..................................... 2

2. TECHNICAL FEATURES............................................................. 2-3

3. START UP .......................................................................................... 3

4. MAINTENANCE ............................................................................... 3

5. WARRANTY ...................................................................................... 3

6. DECLARATION OF CONFORMITY ............................................ 4

ANNEX

 GENERAL DRAWING

1. SAFETY ESSENTIAL REQUIREMENTS.

The LARZEP hydraulic cutters have been designed in accordance with our Quality Standards and under the control described by the ISO 9001 rules.

The tool is only designed for the operations described in this. No other uses are foreseen and therefore the manufacturer will not feel responsible for any damages
caused by a wrong operation of the tool.
Hydraulic equipment can be used with such little effort that it is often easy to forget the magnitudes of force involved. As a complement to the instruction manual,
the user should be trained as far as the machine operation and the corresponding safety and technical rules are concerned, such as those about prevention of accidents
and protection of environment. The operators must wear protective clothes like helmet, glasses, gloves, boots and others.

Helmet Glasses Gloves Boots
In order to prevent any personal or material damage, the operator should be duly trained in the working operation and apply the relevant safety actions.
Whenever the tool is operated, the steps described in the paragraph “START UP” of this manual should be followed.
Any modification on the tool or replacement of components affecting the general safety should be avoided without the previous authorisation by the manufacturer.
Any repairing and maintaining operation, etc. should be done only by specialised staff and with original spare parts LARZEP.
If it is used, replace the hydraulic hoses periodically even if at first sight that don’t show any damage or fault.
Effect the suggested maintenance operations periodically as per this manual
After operation, the tool should be clean and store fully retracted in a safe and clean place.

Operate the tool in properly light powered areas.

Effect the maintenance operations at no pressure and disconnected.
Do not overpass the nominal capacity of the machine. Use indicators and devices to be aware of the working pressure.
All commands should be operated by hand. Do not use any tools or levers for that purpose.
After operation, clean and store them in the box.

For kits, cutter + pump

Make sure about the perfect cleaning of coupling and accessories. Dirty couplings are difficult to connect and might cause dust and other dirty materials to penetrate
into the hydraulic circuit
When using electric pump, make sure that the distributor valve is in neutral position when plugging the pump.
Ensure that heavy or sharp objects do not fall or are placed on the hose.
Do not pressurize the hose by pumping against the coupling, before connecting pump and tool.
The choice of pumping system (hand, air-driven, petrol powered or electric) depends upon the application; ensure that the reservoir contains at least 25% more oil
than required to fill both the cutter and connected hoses.

2. TECHNICAL SPECIFICATIONS.

Model: CK 0216

MODEL

CK0216

Push capacity (700 kg/cm)

135 kN

Stroke

19 mm

Effective area

19,63 cm²

Oil capacity

38 cm³

Weight

8,4 kg

Bearing the above in mind, obviously the use of the cutter must be done as per the relevant instructions described in the manual. The user must
be aware of the inherent risks when handling high pressure hydraulic devices, command properly the working operation and instruct
accordingly the staff staying in the nearby area to the tool.

Check that both the tool and the accessories have not experienced any damage during transportation, handling or installation. Ensure that all the
components of the hydraulic system can support the maximum pressure.

Limit a maximum value of 80% of nominal capacity in continuous operation.

Do not expose the tool to intense heat, such as when welding.

 Double acting
 Balls half-quick male coupler
 Handle
 Interchangeable blade

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Instruction Manual

Hydraulic Cutter “CK0216”

PERFORMANCE

Minimum diameter: 5 mm

CHAIN

3. START UP.

1. Assemble the complete system, and make sure about the perfect fitting of pump, hose, coupler and tool. This is a double acting tool, so both couplers must

be connected.

2. Make sure about the knowledge of pump chosen and who it work.

3. Test the circuit, pumping oil into the tool. Check the tool at maximum pressure, working the piston against the limit of stroke and return the blade. Repeat

this operation to get used to the circuit. The maximum operating pressure of the tool is 700 bar. Do never exceed under any circumstance this limit.

4. Insert the chain link or bar in the gap between blades (max. 30 mm.).

5. Centre the material to be cut in the gap and look for the alignment with the tool.

6. Actuate the pump until the material is broken. Return the movable blade by switching the valve to return position.

4. MAINTENANCE.

REPLACEMENT OF BLADES

Fixed blade:

Loosen the screw (10), and push the blade with a nail through the head hole. Remove the damaged blade, put a new one and tighten the screw (10).

Movable blade:

Dismantle the screws (8), at the both side, and unscrew the body from the head.
Next step, dismantle the piston, and unscrew the bolt (9), to get the blade free.
Put a new one and proceed opposite way to mount back again, controlling the position of the flat side of the piston.
The screws (8) work like the piston guide. Lock the screws leaving an enough gap for a well work of the spring.

REPLACEMENT OF SEALS
After dismantle the piston, unscrew the stop ring (14), and pull out the piston from the body. Replace the seal and segment for the new ones. Do not use sharp edged
tools. Use spare parts from LARZEP.
Take this opportunity to change all the seals in case they look damaged.
To mount back again, proceed opposite way.

5. WARRANTY.

LARZEP, S.A. guarantees its products against all design and manufacturing defects for the durations of two years from the date of purchase. This guarantee does not

include the ordinary wear of both metal and non-metal parts, abuse, using the equipment beyond its rated capacity and any wear or damage incurred as a result of
using a hydraulic fluid which is not recommended by LARZEP, S.A.

Please note that if the equipment is disassembled or serviced by anyone other than an authorized service dealer or by LARZEP, S.A., this guarantee is rendered null
and void.

In the event of a warranty claim, return the equipment, to LARZEP, S.A. or the authorized dealer which sold you the hydraulic equipment, LARZEP, S.A. will
repair or replace the faulty equipment, whichever is deemed most appropriate. LARZEP, S.A. shall not be held liable for any consequential damages or losses,
which may occur as a result of faulty equipment

MODEL

CK0216

Strength kg/mm

Diameter mm

70

19

100

15

140

13

160

11

MODEL CK0216

Strength

Standard

Chain Diameter max. mm

28-43-50

ASTM 413 - DIN 5684

19

60-80

DIN 5685 - DIN 764

14

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Instruction Manual

Hydraulic Cutter “CK0216”

6. DECLARATION OF CONFORMITY.

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Instruction Manual

Hydraulic Cutter “CK0216”