Larzep CC0018 User Manual
HYDRAULIC TOOLS:
CABLE AND BAR CUTTER
“CC0018”
LARZEP, S.A. LARZEP AUSTRALIA PTY. LTD. LARZEP AUSTRALIA PTY. LTD.
Avenida Urtiaga, 6 139 Wedgewood Road, 49A Sustainable Avenue
48269 MALLABIA, SPAIN HALLAM, VIC. 3803 AUSTRALIA BIBRA LAKE, WA 6163 AUSTRALIA
Tel. +34 943 171200 Tel. +61 (3) 9796 3744 Tel. +61 (8) 9418 4988
Fax. +34 943 174166 Fax. +61 (3) 9796 5964 Fax. +61 (8) 9418 2644
e-mail: sales@larzep.com e-mail: sales@larzep.com.au e-mail: sales@larzep.com.au
www.larzep.com www.larzep.com.au www.larzep.com.au
2
Instruction Manual
Cable and Bar Cutter “CC0018”
INDEX
1. BEFORE USING THE EQUIPMENT --------------------------- 2
2. TECHNICAL FEATURES --------------------------------------- 2-3
3. ESSENTIAL SAFETY REQUIREMENTS --------------------- 3
4. START-UP ------------------------------------------------------------- 4
5. MAINTENANCE ----------------------------------------------------- 4
6. WARRANTY ---------------------------------------------------------- 4
7. DECLARATION OF CONFORMITY --------------------------- 5
ANNEX
GENERAL DRAWING
1. BEFORE USING THE EQUIPMENT.
Remove the tool from its packaging and check for external damage, such as:
o Broken cutting blade.
o Damaged levers.
o Loosed/unscrewed parts.
LARZEP hydraulic tools are designed in accordance with internal quality standards, in compliance with the ISO 9001 regulation.
The tools are designed for the applications described in this manual. Any other use may pose a risk to the equipment and result in hazardous situations for the
operator. Always use the tools in well-lit areas.
The manufacturer accepts no responsibility for damage resulting from the improper use of the tool.
The operator should be fully aware of the risks inherent in the use of high-pressure hydraulic tools, and should act responsibility in accordance with that described in
this manual, ensuring both his/her own safety as well as the safety of others located in the vicinity of the working zone.
The working instructions should be available for the operator at all times. In addition to reading and understanding the instructions manual, the operator should be
trained in the use of the machine and in the standards and regulations governing operations of this kind, such as those pertaining to accident prevention and
environmental protection, for example. All exposed personnel should use appropriate personal protection equipment: boots, helmet, goggles, gloves and protective
clothing.
Boots Helmet Goggles Gloves Clothes
2. TECHNICAL FEATURES.
The tools in the CC cable cutter range are designed to cut cables and bars in accordance with the specifications contained in the table below. Any other use not
included in the said specifications may cause irreparable damage to the cutter and render it unable to carry out the task for which it was designed.
When using the cable cutter, the operator should take steps to prevent the cable from fraying. We recommend that, before commencing the cutting operation, the
cable be attached to either end of the cutting zone, using tape, wire or another similar means.
The operator should take appropriate steps at all times to prevent exposure to flying particles of cable or bar generated during the cutting process (personal
protection equipment, protection screens, etc.).
MODEL
CC0018
CC0040
CC0075
CAPACITY
kN
54 kN
135 kN
70 kN
PRESSURE
bar
550 bar
700 bar
700 bar
WIRE ROPE
STEEL Ext. mm
ALUMMINIUM Ext. mm
18 mm
18 mm
40 mm
40 mm
40 mm
-
CABLE
TELÉPHONE Ext. mm.
LEAD Ext. mm
UNDERGROUND Ext. mm.
18 mm
18 mm
40 mm
40 mm
75 mm
75 mm
75 mm
STEEL ROPE MAX.R = 1800 N/mm
Ext. mm.
WIRE min.mm.
18 mm
1 mm
32 mm
2 mm - -
BAR MAX.R= 400 N/mm
STEEL Ext. mm
COPPER Ext. mm
ALUMMINIUM Ext. mm
12 mm
15 mm
15 mm
20 mm
30 mm
30 mm
-
-
-
BLADE
CRC 18
CRC-35-40
CRC75
DIMENSIONS
A mm
B mm
C mm
385 mm
60 mm
18 mm
490 mm
92 mm
41,5 mm
650 mm
126 mm
77 mm
WEIGHT
kg
2,8 kg
5,6 kg
6,8 kg
Do not loose instruction manual.
Never use hydraulic equipment that is damaged or suspected to be in poor condition.
3
Instruction Manual
Cable and Bar Cutter “CC0018”
MODELS
CC0118
CC0140
CC0175
CC0190
CC01120
CC0160
CAPACITY
kN
54 kN
135 kN
70 kN
109 kN
109 kN
437 kN
PRESSURE
bar
550 bar
700 bar
700 bar
700 bar
700 bar
700 bar
WIRE ROPE
STEEL Ext. mm
ALUMMINIUM Ext. mm
18 mm
18 mm
40 mm
40 mm
40 mm
-
35 mm
-
35 mm
-
60 mm
60 mm
CABLE
TELÉPHONE Ext. mm
LEAD Ext. mm
UNDERGROUND Ext. mm
18 mm
18 mm
40 mm
40 mm
75 mm
75 mm
75 mm
90 mm
90 mm
90 mm
120 mm
120 mm
120 mm
-
-
-
STEEL ROPE
MAX.R = 1800 N/mm
Ext. mm
WIRE min. mm
18 mm
1 mm
32 mm
2 mm - - - - - -
60 mm
3 mm
BAR MAX.R= 400
N/mm
STEEL Ext. mm
COPPER Ext. mm
ALUMMINIUM Ext. mm
12 mm
15 mm
15 mm
20 mm
30 mm
30 mm
-
-
-
-
-
-
-
-
-
25 mm
35 mm
35 mm
BLADE
CRC 18
CRC-35-40
CRC75
CRC0190
CRC01120
CRC0160
DIMENSIONS
A mm
B mm
C mm
212 mm
60 mm
19 mm
290 mm
92 mm
41,5 mm
451 mm
126 mm
75 mm
535 mm
146 mm
92mm
635 mm
178 mm
122 mm
388 mm
105 mm
64 mm
WEIGHT
kg
2 kg
4,5 kg
5,5 kg
10 kg
11,7 kg
15,6 kg
3. ESSENTIAL SAFETY REQUIREMENTS.
In the event of the improper working of the machine or one of the connected elements, immediately halt all operation, depressurise the system and solve the
problem.
Before beginning operation, make sure that the dangerous area is free of people.
Always use the tools in well-lit areas.
Regardless of whether the cutting tool has a built-in or separate pump, try to establish the most convenient and stable working method for both the tool and the
operator.
When cutting the work piece may project particles and fragments. Therefore, the operator should protect his/her body and (particularly) eyes using appropriate
protective equipment.
Goggles Face Protection.
In the case of tools with a separate pump, the hose enables the operator to move further away from the dangerous area, while in the case of tools with built-in
pumps, if possible, a guard should be positioned between the work piece and the operator.
Do not expose tools to intense heat sources, such as welding equipment, for example.
Depressurise and disconnect the tools before carrying out any maintenance operations.
The controls of both the tools with built-in pumps and the separate pumps themselves should always be activated manually. Do not use hand tools, levers, etc.
to work the controls.
In the case of tools with separate pumps, make sure all the quick plugs are completely clean before connecting.
Make sure that the hydraulic hoses are neither twisted nor unduly tensed.
When working with an electric pump, make sure that the valve is set to its neutral position before connecting the tool.
When working with cable cutters, fraying may occur during the cutting operation. To avoid this, clamp the cable to either end of the cutting blade with tape,
wire or even a bushing.
Clean the quick plugs thoroughly before connecting.
In all cases, the operator should be thoroughly trained in the operation of the tool and should act in accordance with the logical safety criteria associated with
the use of high-pressure equipment.
Allow for a general use at 80% of the tool’s nominal capacity. Do not exceed the tool’s nominal capacity.
In the case of tools with separate pumps, we recommend the use of a pressure indicator, to enable the operator to monitor at all times
the force which the system is subjected.
Check that the machine and accessories have not been damaged in any way during transportation to the plant.
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