Larius Zeus Operating And Maintenance Instruction Manual

11 - 12

ZEUSZEUS

005

Ed.

P A I N T S P R A Y I N G E Q U I P M E N T

OPERATING AND

OPERATING AND

MAINTENANCE INSTRUCTION

MAINTENANCE INSTRUCTION

ENGLISH

Due to a constant product improvement programme, the factory reserves the right to modify technical
details mentioned in this manual without prior notice.

This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due
to the incorrect translation of the instructions contained within the original manual in Italian.

ZEUS

ELECTRIC PISTON PUMP

ELECTRIC PISTON PUMP

English

INTRODUCTION .................................................. p.1

WARNINGS .......................................................... p.2

WORKING PRINCIPLE ........................................ p.3

A

TECHNICAL DATA ................................................ p.4

B

DESCRIPTION OF THE EQUIPMENT ................. p.5

C

Alarm messages .............................................. p.7

Functions table ................................................. p.7

Alarm message table ....................................... p.8

TRANSPORT AND UNPACKING ......................... p.8

D

SAFETY RULES ................................................... p.9

E

Electrical safety precautions ............................ p.10

SETTING-UP ........................................................ p.10

F

Connection of the flexible hose to the gun ....... p.10

Check on power supply .................................... p.10

Connection of the tooling to the power

supply ............................................................... p.12

Washing of the new equipment ........................ p.12

Preparing the product ..................................... p.13

WORKING ............................................................ p.14

G

Start of the working operations ........................ p.14

Spray adjustment ............................................. p.16

CLEANING AT THE END OF THE WORK ........... p.16

H

Cleaning for solvent-based products ................ p.16

Cleaning for water-based products .................. p.19

I

ROUTINE MAINTENANCE .................................. p.22

Check on the packing nut ................................. p.22

Checking the heat exchange radiator............... p.23

Checking the seal gasket (o-ring) .................... p.23

PROBLEMS AND SOLUTIONS ........................... p.24

J

CORRECT PROCEDURE OF

K

DECOMPRESSION .............................................. p.25

L

REPLACEMENT OF THE PUMPING

GROUP’S GASKETS ........................................... p.26

Pit stop maintenance........................................ p.27

Lower seal ........................................................ p.27

Upper seal ........................................................ p.29

SPARE PARTS

COMPLETE ELECTRO-MECHANICAL

M

UNIT ..................................................................... p.34

N

BASIC HYDRAULIC BLOCK REF. 30400 ............. p.36

O

COMPLETE PUMPING ELEMENT ...................... p.38

P

ELECTRICAL CONTROL - EXPLODED VIEW .... p.40

Q

CARRIAGE ........................................................... p.42

R

ELECTRIC MOTOR .............................................. p.43

S

ACCESSORIES .................................................... p.44

WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.

ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.

Thank you for choosing a LARIUS S.R.L. product.

As well as the product purchased,
you will receive a range of support services
enabling you to achieve the results desired,

quickly and professionally.

1

ZEUS

English

WARNINGS

Read this operator’s manual carefully before using the equipment.
An improper use of this machine can cause injuries to people or things.
Do not use this machine when under the influence of drugs or alcohol.
Do not modify the equipment under any circumstances.
Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully.
See the Technical Details for the equipment given in the Manual.
Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts.
Keep children and animals away from work area.
Comply with all safety standards.

It indicates an accident risk or serious damage to equipment if this warning is not followed.

It indicates a fire or explosion risk if this warning is not followed.
Eliminate all ignition sources such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths.
Keep work area free of debris.
ONLY use this equipment in a well ventilated area.
EARTH ALL THE EQUIPMENT LOCATED IN THE WORK AREA.
Do not form connections or switch light switches on or off if the air contains inflammable fumes.
If electrical shocks or discharges are encountered the operation being carried out using the equipment must be stopped immediately.
Keep a fire extinguisher at hand in the immediate vicinity of the work area.

The table below provides the meaning of the symbols used in this manual in relation to using, earthing,
operating, maintaining, and repairing of this equipment.

It indicates wound and finger squashing risk due to movable parts in the equipment.
Tenersi lontano dalle parti in movimento.
Do not use the equipment without the proper protection.
Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and prevent
any risk of the equipment starting unexpectedly.

Report any risk of chemical reaction or explosion if this warning has not been given.
There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMMEDIATELY contact
a doctor, indicating the type of product injected.
Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.
Do not put your fingers in the spray gun nozzle.
Once work has been completed, before carrying out any maintenance, complete the decompression procedure explained in this manual.

It indicates important recommendations about disposal and recycling process of products in accordance with the environmental regulations.

Report any danger of electric shock if the warning and presence of live electrical parts has not been indicated.
Store in a dry place and do not expose to the rain.
Check that the cables are in good condition.
Switch off the equipment and discharge any electricity before cleaning or maintaining the equipment.

Mark any clamps attached to earth cables.
Use ONLY 3-wire extension cords and grounded electrical outlets.
Before starting work make sure that the electrical system is earthed and that it complies with safety standards.

It is obligatory to wear suitable clothing as gloves, goggles and face shield.
Wear clothing that complies with the safety standards in force in the country in which the equipment is used.
Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.
Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the
equipment during the work, inspection, or maintenance cycles.

2

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A

WORKING PRINCIPLE

The DRAGON unit is defined “electric piston pump”.
An electric piston pump is used for high pressure painting without
air (from this process derives the term ”airless”).
The pump is controlled by an electric motor coupled with a re­duction gear.
A cam shaft and a connecting rod allow to obtain the reciprocating
motion necessary to the working of the “pumping group” piston.
The piston movement produces a “vacuum”.
The product is sucked, pushed towards the pump outlet and then

English

sent to the gun through the flexible hose.
An electronic device located next to the reduction box, is used to
regulate and control the pressure of the material leaving the pump.
When the pump reaches the set value, the motor stops and starts
again when the value decreases.
A safety valve avoiding overpressure, guarantees the total reliability
of the equipment.

Fields of application

Indoor

Outdoor

Industrial buildings

Industrial constructions

Redeveloping

Roofing

Application materials

Top-coat plaster

Self-levelling plasters

Pre-mixed plasters (granulome-

try 0,0)

Stuccos

Plasters

Fillers

3

Intumescents

Encapsulators

Insulation

Water proofing

Elastomers

Epoxi resins

Bitumen

B

TECHNICAL DATA

ZEUS

English

ZEUS

ASUPPLY (single-phase)*
RUN GENERATOR SUPPLY

(single-phase)

MOTOR POWER
MAX. WORKING PRESSURE
MAX. DELIVERY
MATERIAL OUTLET
WEIGHT
LEVEL OF THE SOUND PRESSURE
MINIMUM WIDTH
MINIMUM HEIGHT
MAXIMUM HEIGHT
MINIMUM ENCUMBRANCE

*Available on request with special voltages

Parts of the pump in contact with the material Stainless Steel AISI 420B, Teflon

230V C.A. 50Hz

9 Kw

M16 x 1,5 (M)

PTFE

; Aluminium

casynchronous

2 kW
230 bar
4 L/min

58 Kg

≤ 60dB(A)
(A) 560 mm
(B) 945 mm

(C) 1040 mm

(D) 790 mm

, Galvanised steel

C

B

A

D

4

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DESCRIPTION OF THE EQUIPMENT

C

7

English

1

2

6

5

3

7

6

3

5

POS. POS.

1

Electric motor

2

Pressure transmitter

3

Pumping group

4

High pressure flexible pipe of compen-

,

sation Ø3/8”

Description

5

6

7

4

Description

Recirculation tube

Recirculation - safety valve

Line filter (optional)

5

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English

11

14

10

15

9

13

12

POS. POS.

8

Suction filter

9

Pressure gauge

10

Airless manual gun AT 300

11

Trigger safety clamp

Description

12

13

14

15

6

8

Description

Earth cable with clamp

Control equipment

ON/OFF switch

Flexible pipe connection

ALARM MESSAGES

ZEUS

When the product to be applied is finished the pump “sucks air”
and automatically switches to the minimum number of cycles.
The alarm messages function is described on the area sign (6).

Each time key (8) is pushed, the messages are displayed on the
screen (7).

1

6

When an alarm message has been indicated the
machine has to be switched off and on again using
switch (1).
Each time the machine is switched off, the conden­sers remain charged for about 5 minutes.
To avoid risk of shock, when removing the electrical
box wait until the condensers have discharged
altogether.

7

8

2

4

English

POS.

1

ON/OFF switch

2

Work pressure adjustment knob

,

,

3

Maximum pressure

4

Minimum pressure

FUNCTIONS TABLE

Function

symbol

P

J

Pd

c

Working pressure (bar)

Motor current (A)

Pressure setting (bar)

Dissipator temp. (°C)

Description

POS.

5

Material circulation and machine washing

,

position

6

Alarms

7

Message screen

8

Function keys

Description of functionType of function

Indicates the real time pressure used during the work cycle

Indicates the real time amperage on the equipment’s motor during the work cycle

Indicates the pressure set before the work cycle begins

Indicates the dissipator temperature (in degrees Centigrade) during the work cycle

Description

5

3

h

Working hours (h)

Indicates the total number of hours the equipment has worked

7

ALARM MESSAGE TABLE

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English

Alarm symbol

F1

F2

F3

F4

F5

F6

F7

F8

Maximum current

Dissipator temp.

Motor temp.

Maximum voltage

Minimum voltage

Earth connection

Pressure sensor missing

Automatic switch-off during circulation
phase (15 minutes)

CauseType of alarm

The motor’s current absorption is too high

The dissipator temperature is too high

The motor temperature is too high

The voltage is too high

The voltage is too low

The earth connection is disconnected
or non-existent

The pressure sensor is damaged or
not fitted

The equipment is in cleaning mode

Solution

Check the mechanical and hydraulic
condition of the equipment. If necessary,
take action

Check that the dissipator surfaces are
clean and that the dissipator is properly
ventilated

Check that the motor’s heat dissipation
surfaces are clean. Check that cooling
ventilation is correct

Check the connection to the electrical line
and reinstate the correct nominal voltage

Check the connection to the electrical line
and reinstate the correct nominal voltage

Check the earth cable and, if necessary,
replace it. Make sure that the machine
is earthed

Replace it

Wait until the equipment has stopped
completely before using it for a new job

TRANSPORT AND UNPACKING

D

• The packed parts should be handled as indicated in the
symbols and markings on the outside of the packing.

• Before installing the equipment, ensure that the area to
be used is large enough for such purposes, is properly lit
and has a clean, smooth floor surface.

The user is responsible for the operations of
unloading and handling and should use the ma­ximum care so as not to damage the individual
parts or injure anyone.
To perform the unloading operation, use only
qualified and trained personnel (truck and cra-
ne operators, etc.) and also suitable hoisting
equipment for the weight of the installation or
its parts. Follow carefully all the safety rules.
The personnel must be equipped with the ne­cessary safety clothing.

• The manufacturer will not be responsible for the unloading
operations and transport to the workplace of the machine.

1

REMOVE THE SCREW

2

SCREW IN THE

SUPPLIED EYEBOLT

3

LIFT THE MACHINE

LIFTING POINTS

There are no precise lifting points for the machine in its entirety. In
order to determine the most appropriate lifting points, refer to the
geometric characteristics of the machine itself (proceed as shown).

8

ZEUS

• Check the packing is undamaged on receipt of the equi­pment. Unpack the machine and verify if there has been
any damage due to transportation.

In case of damage, call immediately LARIUS and the

Shipping Agent.

All the notices about possible damage or anomalies must

arrive timely within 8 days at least from the date of receipt
of the plant through Registered Letter to the Shipping
Agent and to LARIUS.

The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where
the plant is installed and used
It is nevertheless sound practice to recycle packa­ging materials in an environment-friendly manner
as much as possible.

E

SAFETY RULES

• THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT

ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT
THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY
AND ABOUT THE GENERAL RULES FOR ACCIDENT
PREVENTION IN COMPLIANCE WITH INTERNATIONAL
REGULATIONS AND WITH THE LAWS OF THE COUNTRY
WHERE THE PLANT IS USED.

• THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY

COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE
COUNTRY WHERE THE PLANT IS INSTALLED AND USED.

.

• BEFORE USING THE TOOL, ENSURE THERE ARE NOT
DAMAGED PARTS AND THE MACHINE CAN WORK PRO­PERLY.

• ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY
AND THE REGULATIONS IN FORCE.

• KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE
EQUIPMENT OUT OF THE WORK AREA.

• NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.

• NEVER POINT THE SPRAY GUN AT YOURSELVES OR
AT OTHER PEOPLE. THE CONTACT WITH THE CASTING
CAN CAUSE SERIOUS INJURIES. IN CASE OF INJURIES
CAUSED BY THE GUN CASTING, SEEK IMMEDIATE MEDI­CAL ADVICE SPECIFYING THE TYPE OF THE PRODUCT
INJECTED. NEVER UNDERVALUE A WOUND CAUSED BY
THE INJECTION OF A FLUID.

• ALWAYS DISCONNECT THE SUPPLY AND RELEASE THE
PRESSURE IN THE CIRCUIT BEFORE PERFORMING
ANY CHECK OR PART REPLACEMENT OF THE EQUIP­MENT.

• NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK
REGULARLY THE COMPONENTS OF THE SYSTEM. RE­PLACE THE PARTS DAMAGED OR WORN.

• TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNEC­TION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN
BEFORE USING THE EQUIPMENT.

• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STAN­DARD KIT. THE USE OF ANY ACCESSORIES OR TOOLING
OTHER THAN THOSE RECOMMENDED IN THIS MANUAL,
MAY CAUSE DAMAGE OR INJURE THE OPERATOR.

English

Read carefully and entirely the following instruc­tions before using the product.
Please save these instructions in a safe place.

The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools, expendable materials other than
those recommended by the manufacturer can be
a danger of accident.
The manufacturer will be relieved from tort and
criminal liability.

• KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.

• ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL
STANCE.

9

• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE
CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO
MOVE THE EQUIPMENT. NEVER USE A DAMAGED OR A
REPAIRED FLEXIBLE HOSE.PER SPOSTARE L’APPAREC­CHIATURA. NON UTILIZZARE MAI UN TUBO FLESSIBILE
DANNEGGIATO O RIPARATO.

The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks. It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.

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English

• NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL­VENTS IN CLOSED PLACES.

• NEVER USE THE TOOLING IN PRESENCE OF POTEN­TIALLY EXPLOSIVE GAS.

Always check the product is compatible with the
materials composing the equipment (pump, spray
gun, flexible hose and accessories) with which it
can come into contact. Never use paints or sol­vents containing halogen hydrocarbons (as the
methylene chloride).
If these products come into contact with aluminium
parts can provoke dangerous chemical reactions
with risk of corrosion and explosion.

IF THE PRODUCT TO BE USED IS TOXIC, AVOID IN­HALATION AND CONTACT BY USING PROTECTION
GLOVES, GOGGLES AND PROPER FACE SHIELDS.

TAKE PROPER SAFETY MEASURES FOR THE
PROTECTION OF HEARING IN CASE OF WORK
NEAR THE PLANT.

• Take care when the pumping rod is moving.
Stop the machine whenever someone is within its vicinity.

• Repairs of the electrical equipment should only be carried
out by skilled personnel, otherwise considerable danger to
the user may result.

F

SETTING-UP

CONNECTION OF THE FLEXIBLE HOSE TO THE GUN

• Connect the high pressure flexible hose
(F2)

and to the gun
use of two wrenches is suggested)
NEVER use sealants on fittings’ threads
It is ADVISED to mount a high pressure manometer at the
pump outlet (see on page “Accessories”) to read the product
pressure

• It is recommended to use the hose provided with the standard
kit (ref.18036).

NEVER use a damaged or a repaired flexible hose.

.

(F3)

, ensuring to tighten the fittings (the

(F1)

to the pump

.

.

F2

Electrical safety precautions

• Check the switch is on the “OFF” position before connecting
the cable to the mains

• Never carry a plugged-in equipment.

• Disconnect the equipment before storing it and before perfor­ming any maintenance operation or replacing of accessories.

• Do not carry the equipment neither unplug it by pulling the
electric cable.

• Protect the cable from heat, oil and sharp edges.

• When the tool is used outdoors, use only an extension cable
suited for outdoor use and so marked.

Never attempt to tamper with the calibre of in­struments.

.

F3

F1

10

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CHECK ON POWER SUPPLY

Make sure that the electrical system is earthed and
complies with regulations.

• Check the mains voltage corresponds to the equipment’s

rating.

• The supply cable is provided without plug.
Use a plug which guarantees the plant earthing.
Only a technician or a skilled person should perform the

connection of the plug to the electric cable.

F4

English

To avoid electric shock when disassembling or checking the elec­tronic equipment, wait 5 minutes after having disconnected the
power supply cable, so that the electricity stored in the condensers
while working can be dissipated.

Should anyone use an extension cable between
the tooling and the socket, it must have the same
characteristics as the cable supplied (minimum

diameter of the wire 4 mm

th of 50 mt. Higher lengths and lower diameters
can provoke excessive voltage falls and also an
anomalous working of the equipment.

DRAGON equipment is fitted with an additional external earth
cable that is connected to the stem on the pump unit be means
of a specific clamp (F4), in order to protect the operator against
any risk of static or electric shock.

2

) with a maximum leng-

Also check the condition of the earth cable to avoid any risk of shock.

Before carrying out any checks on the machine
(maintenance, cleaning, or replacing parts) switch
off the machine and wait until it has stopped
altogether.

While checking stay away from electrical or moving
parts to avoid any risk of shock or crushing of hands.

WARNING :

• DO NOT modify the plug for the earth socket
in any way.

• ONLY use electrical connections that are
earthed.

• Make sure that any earth extension cords are
in good condition.

• ONLY use three-core extension cables.

• Avoid direct contact with the rain. Keep the
equipment in a dry place.

11

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English

CONNECTION OF THE TOOLING TO THE POWER SUPPLY

Before connection up the power supply to the
equipment, make sure that the electrical system
is earthed and complies with regulations.

Make sure that the clamp (F4) provided is positio­ned correctly, in order to earth the pump unit in
the equipment properly.

• Check the switch (F5) is on the “OFF” (0) position before
connecting the cable to the mains.

• Place the pressure control knob (F6) on the “MIN” position
(turn counterclockwise).

F5

OFF

• Lift the suction unit and immerse it in the bucket that contains
the washing liquid.

• Connect the clamp to an earthing point.

MIN MAX

PRESSIONE

PRESSURE

F6

• Ensure the gun (F3) is without nozzle.

F3

• Press the switch (F5) of the equipment “ON” (I).

F5

ON

WASHING OF THE NEW EQUIPMENT

• The equipment has already been adjusted at our factory with
light mineral oil left inside the pumping group as protection.

Therefore, wash with diluent before sucking the product.

12

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• Turn the pressure setting knob (F6) clockwise to the “CIR­CULATION & WASHING” position (drop symbol).

Circulation

and washing

F6

F8

English

Absolutely avoid to spray solvents indoors. In
addition, it is recommended to keep away from
the pump in order to avoid the contact between
the solvent fumes and the electric motor.

MIN MAX

PRESSIONE

PRESSURE

Hold the spray gun against the edge of the metal
contained (F7).

• Point the spray gun into the collection container (F7) and hold
the trigger down (in order to expel the oil contained) until clean
liquid flows out.

Now, release the trigger.

Use a metal container (F7).
To avoid any risk of electric shock connect the
collection container to a surface that is earthed
(e.g. concrete) and not to surfaces that will insulate
the container from the earth.

• Remove the suction hose and remove the bucket of cleaning
liquid.

For disposing of the washing liquid, see the re­quirements laid down in the Standards in force in
the country in which the equipment is used and
act accordingly.
The Client is solely responsible for any irregular
action taken before, during, or after disposing of
washing liquid, or in interpreting and applying the
current Standards in this regard.

• Now the machine is ready.
When water-based paint has been used, in addition to washing

using the cleaning liquid, we recommend washing with soapy
water and then clean water.

PREPARING THE PRODUCT

MAKE SURE THE PRODUCT IS SUITABLE TO BE
USED WITH AN AIRLESS SPRAY GUN.

• Mix and filter the product before using it.

• Now point the spray gun (F8) into the container (F7) and press
the trigger to recover any cleaning liquid left.

• As the pump idles, press the “OFF” (0) switch (F5) to stop
the tooling.

When this is complete, release the trigger.

13

Make sure the product to be used is compatible
with the materials employed for manufacturing the
equipment (stainless steel and aluminium).
Because of that, please contact the supplier of the

.

product

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English

Never use products containing halogen hydrocarbons (as methy­lene chloride). If these products come into contact with aluminium

parts of the equipment, can provoke dangerous chemical reactions
with risk of explosion.

REMOVE THE FILTER (F9) FOR DENSE PRODUCTS.

WORKING

G

START OF THE WORKING OPERATIONS

Make sure that the electrical system is earthed and
complies with regulations.
Make sure that the earth clamp is positioned
correctly to ensure a safe earth on the pump unit.

• Use the tooling after performing all the SETTING UP ope­rations above described.

• Dip the suction pipe (G1) into the product tank.

F9

NO

G1

PRODUIT

14

• Open the recirculation - safety valve (G2).

Aperto

G2

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English

G4

• Press the switch (G3) of the equipment “ON” (I).

G3

ON

Circulation

and washing

MIN MAX

• Make sure that the product circulates regularly from the
circulation hose (G5).

• Close the recirculation - safety valve (G2).

G5

• Turn the pressure setting knob (G4) clockwise to the “CIR­CULATION & WASHING” position (drop symbol).

Chiuso

G2

• The machine continues to suck up product until it has filled the
hose as far as the spray gun, after which it will automatically
stop when the set pressure is reached.

15

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English

SPRAY ADJUSTMENT

• Slowly turn clockwise the pressure control knob (G4) to reach
the pressure value in order to ensure a good atomization of
the product.

NEVER point the spray gun at yourselves or at
other people. The contact with the casting can
cause serious injuries.
In case of injuries caused by the gun casting, seek
immediate medical advice specifying the type of
the product injected.

Safety valve: when working at the maximum pres­sure available, releasing the gun trigger sudden
increases of pressure can occur. In this case, the
safety valve (G5) opens automatically eliminating
part of the product from the recirculating tube (G6).
Then it closes so as to go back to the first working
conditions.

The valve (G2) serves two purposes:

• Safety: It opens the passage at pressure peaks exceeding
280÷300 bar;

G4

• An irregular and marked spray on the sides indicates a low
working pressure. On the contrary, a too high pressure causes
a high fog (“overspray”) and waste of product.

• In order to avoid overthickness of paint, let the gun advance
sideways (right-left) when spraying.

• Regulation: It returns the working pressure to 230 bar and
levels out the hydraulic operating hysteresis.

G5

G2

H

CLEANING AT THE END

• Always paint with regular parallel bands coats.

• Keep a safety and constant distance between the gun and the
support to be painted and also keep yourselves perpendicular
to it.

OF THE WORK

CLEANING FOR SOLVENT-BASED PRODUCTS

Make sure that the electrical system is earthed and
complies with regulations.

16

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• Reduce pressure to the minimum (turn counterclockwise the
pressure control knob (H1)).

• Press the switch (H2) “OFF (0)” placed on the box of the
electric motor, to stop the equipment.

H2

OFF

• Hold the spray gun trigger down.

English

• Open the recirculation - safety valve (H3) to release the
pressure in the circuit.

H3

Open

• Lift the suction hose and replace the bucket containing the
product with a bucket of cleaning liquid (make sure it is com-
patible with the product you are using).

• Unscrew the nozzle on the spray gun (remember to clean it
with cleaning liquid).

• Press the switch (H2) “ON” (I) of the equipment.

H2

ON

MIN MAX

PRESSIONE

PRESSURE

H1

17

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English

• Turn the pressure setting knob (H1) clockwise to the “CIR­CULATION & WASHING” position (drop symbol).

H1

• Close the recirculation - safety valve (H3).

H3

Closed

Chiuso

• Point the spray gun (H4) into the container (H5) used to
collect the cleaning liquid and hold the trigger down to expel
any product remaining, until clean liquid flows out.

Now, release the trigger.

Circulation

and washing

MIN MAX

PRESSIONE

PRESSURE

• Make sure that the product circulates through the circulation
hose.

Make sure that the machine sucks in clean washing
liquid. Allow the cleaning liquid to discharge into
another container and do not mix it with the cleaning
liquid still to be used.
We recommend circulating the cleaning liquid for
at least 15 minutes.

For disposing of the washing liquid, see the re­quirements laid down in the Standards in force in
the country in which the equipment is used and
act accordingly.
The Client is solely responsible for any irregular
action taken before, during, or after disposing of
washing liquid, or in interpreting and applying the
current Standards in this regard.

Hold the spray gun against the edge of the metal
contained (H5).

Use a metal container (H5).
To avoid any risk of electric shock connect the
collection container to a surface that is earthed
(e.g. concrete) and not to surfaces that will insulate
the container from the earth.

H4

H5

18

ZEUS

• Lift the suction hose and remove the bucket of cleaning liquid.

• Now point the spray gun (H4) into the container (H5) and
press the trigger to recover any cleaning liquid left.

H4

H5

• In case of long storage, we recommend you to suck and to
leave light mineral oil inside the pumping group and the flexible
hose.

Follow the washing procedure before using again
the equipment.

• Take the cleaning liquid and store it in suitable containers.

Make sure that the machine sucks in clean washing
liquid. Allow the cleaning liquid to discharge into
another container and do not mix it with the cleaning
liquid still to be used.
We recommend circulating the cleaning liquid for
at least 15 minutes.

English

• As the pump idles, press the “OFF” (0) switch (H2) to stop
the tooling.

H2

OFF

CLEANING FOR WATER-BASED PRODUCTS

Make sure that the electrical system is earthed and
complies with regulations.

• Reduce pressure to the minimum (turn counterclockwise the
pressure control knob (H1)).

H1

Circulation

and washing

MIN MAX

PRESSIONE

PRESSURE

19

ZEUS

English

• Press the switch (H2) “OFF (0)” placed on the box of the
electric motor, to stop the equipment.

H2

OFF

• Lift the suction hose and replace the bucket of product with
an empty bucket (H6).

• Connect a rubber hose (H7) to a water tap (H8) and fill the
bucket (H6).

• Position an empty bucket to collect the water (H9) under the
circulation hose (H10).

H8

H7

H10

• Hold the spray gun trigger down.

• Open the circulation - safety valve (H3) to discharge the
pressure in the circuit.

H3

Open

H6

H9

20

ZEUS

• Press the switch (H2) su ON (I) and turn a little the pressure
control knob (H1) clockwise so as the machine works till
the motor starts.

H2

ON

• Run the pump’s washing cycle until clean water flows out of
the circulation hose (H10).

English

• Close the recirculation - safety valve (H3).

H3

Closed

Chiuso

• Remove the suction hose and the rubber hose (H7) and take
away the bucket of water (H6).

H1

• Now point the spray gun (H4) into the container (H5) and
press the trigger to recover any cleaning liquid left.

H4

H5

• As the pump idles, press the “OFF” (0) switch (H2) to stop
the tooling.

21

English

H2

OFF

ZEUS

• Use the lubricant (I1) provided (ref. 16325) to make it easier
to slide the piston inside the seal pack and to substitute the
air with oil.

At the start of each working day check that the
ring nut is full of hydraulic oil (Ref. 16325). This oil
makes it easier for the piston to slide and prevents
any material that escapes via the seal gasket drying
when the equipment is stopped.

Oil ring

• In case of long storage, we recommend you to suck and to
leave light mineral oil inside the pumping group and the flexible
hose.

Follow the washing procedure before using again
the equipment.

If the equipment is to be stopped for a lengthy period
of time, carry out the cleaning operations described
previously, according to the type of product used.
In case of short stoppages, suck in some water
and leave the pump unit in the bucket (H6) for a
few minutes.

ROUTINE MAINTENANCE

I

CHECK ON THE PACKING NUT

The gaskets do not need adjusting. The ring nut is only used to
fit and remove gaskets and for topping up the oil.

Always disconnect the electrical supply and
discharge the pressure in the pump unit (open
the discharge valve) before carrying out any
maintenance.
Wait 30 seconds before proceeding with mainte­nance operations to allow any residual electricity
to be discharged.

I1

Rif. 16325

• The ring nut (I2) must be tightened all the way.
Every 100 working hours, with the pressure at 0 bar, check

that it is tightened all the way.

• The supplied pin (I3 – ref. 20144) also serves the purpose of
closing and opening the pump unit’s locking ring-nut (I4). This
ring nut must always be closed in order to act as a locking
counter-nut.

I2

Ref. 20144

Closing/opening

pin

I3

22

I4

ZEUS

CHECKING THE HEAT EXCHANGE RADIATOR

Always keep the heat exchange radiator (I5) on the electronic
control box clean, in order to guarantee correct heat exchange
with the ambient air.
We suggest cleaning using a jet of compressed air.

I5

English

PRESSURE SWITCH SEAL CHECK

Check that no material is escaping from the safety hole (I6) at the
bottom of the protective container.
If necessary, replace the O-Ring for the pressure sensor (I7).

I7

I6

23

ZEUS

J PROBLEMS AND SOLUTIONS

English

Problem

• The equipment does not start

• The equipment does not suck the

product

Cause

• Lack of voltage;

• Considerable drops in mains voltage;

• On/Off switch disconnected;

• Breakdown of pressure transmitter;

•

Breakdown of motor electric control box;

• The line of material coming out of the
pump is already under pressure;

• The product is solidified inside the
pump;

• Suction filter clogged;

• Suction ilter too fine;

• The equipment sucks air;

Solution

• Check the correct connection to the
power supply;

• Check the extension cable;

• Ensure the On/Off switch is on the
“on” position and turn clockwise the
pressure control knob;

• Verify and replace it, if necessary;

• Verify and replace it, if necessary;

• Open the drain valve to release
pressure in the circuit;

• Open the drain valve to release
pressure in the circuit and stop the
machine. Disassemble the pumping
group and the pressure transmitter
and clean;

• Clean or replace it;

• Replace it with a larger-mesh filter
(with very dense products, remove
the filter);

• Check the suction pipe;

• The equipment sucks but does not

reach the pressure desired

• When pressing the trigger, the
pressure lowers considerably

• The pressure is normal but the
product is not atomized

• The atomization is imperfect

•

When releasing the trigger of the
gun, the equipment does not stop

(the motor runs slowly and the
piston rod keeps on going up and
down)

• Material escaping from the cap

• Lack of product;

• The equipment sucks air;

• The drain valve is open;

• The gaskets of the pumping group are
worn;

• Suction or delivery valve dirty;

• Nozzle too big or worn;

• The product is too dense;

• The filter of the gun-butt is too fine;

• The nozzle is partially clogged;

• The product is too dense;

• The filter of the gun-butt is too fine;

• The nozzle is worn;

• The gaskets of the pumping group are
worn;

• Suction or delivery valve dirty;

• Drain valve defective;

• Material leaking from the O-Ring.

• Add the product;

• Check the suction pipe;

• Close the drain valve;

• Replace the gaskets;

• Disassemble the pumping group;

• Replace it with a smaller one;

• Dilute the product, if possible;

• Replace it with a larger-mesh filter;

• Clean or replace it;

• Dilute the product, if possible;

• Replace it with a larger-mesh filter;

• Replace it;

• Replace the gaskets;

• Disassemble the pumping group and
clean;

• Verify and replace it, if necessary;

• Replace the O-Ring.

Always close the air compressed supply and unload the plant pressure before performing any check or replace­ment of pump parts (see "correct procedure of decompression").

24

ZEUS

K

CORRECT PROCEDURE OF DECOMPRESSION

English

Make sure that the electrical system is earthed and
complies with regulations.

• Zero the pressure regulator knob.

• Move the switch (K1) to the OFF (0) position to stop the
equipment.

K4

Clamp inserted

Clamp released

• Open the circulation - safety valve (K2) to discharge the
residual pressure, always turning it anticlockwise.

• Point the gun at the tank (K3) of the product and press the
trigger to release pressure. At the end of the operation, insert
the gun clamp (K4).

K1

OFF

K2

K3

WARNING :

If the equipment is still under pressure after performing the operations above described because of the nozzle or
the flexible hose clogged, proceed as follows:

• Loosen very slowly the gun nozzle.

• Release the clamp.

• Point the gun at the container of the product and press the trigger to release pressure.

• Loosen very slowly the fitting of connection from the flexible hose to the gun

• Clean or replace the flexible hose and the nozzle.

.

25

ZEUS

L

REPLACEMENT OF THE PUMPING GROUP’S GASKETS

English

Each time you use the machine, check for material leaking from
the top of the ring nut.
If any material leaks out when the pump is working at the set
pressure, proceed as follows:

• Carry out this operation after cleaning the tooling.

Always disconnect the power supply and release
pressure before going on with the operations
(follow the “correct procedure of decompression).

The gaskets are self-adjusting. If a leak occurs
they must be replaced.

• Disconnect the product feed hose (L1) from the pump unit
by unscrewing the nut (L2).

• Unscrew the fixing ring nut (L3) using the relevant closing pin
(Ref. 20144).

• Turn the motor (L6) with a screwdriver (L5) until the piston
rod has moved to the lowest point of its stroke.

L5

L6

• Screw the appropriate supplied tool (L7 – ref- 20213) into the
threaded hole on the holding pin (L8).

L8

Ref. 20144

• Release the plastic cover (L4).

L4

L3

L2

L1

Ref. 20213

L7

• Remove the pin (L8) from its seating.

26

L8

ZEUS

• Unscrew the pump unit (L9) from the frontal flange. (L10).

L10

Lower seal

• Remove the piston stem (L11) and remove the pump unit
sleeve (L12);

L9

L11

English

PIT STOP MAINTENANCE

Replacement of upper and lower gaskets 20 minutes.

• Lock the pump unit into a vice and unscrew it with a 50mm
wrench;

•

Release the pump unit from the body of the suction valve;

Countersunk

side

L12

• Grip the stem valve (L13) in a vice;

L13

27

ZEUS

English

• Use a size 24 spanner to unscrew the lower stem (L14);

L14

• Use a screwdriver to remove the two open-ring guide bands
(L15) and replace them;

• Unscrew the stem valve (L16) altogether, check the surface
of the ball seating (L17) that comes into contact with the ball
(L18).

If worn, replace them;

L18

L17

• Use a screwdriver to remove the O-Ring (L19) and replace
it making sure it is aligned correctly (as illustrated);

L16

L15

L19

• Screw the valve stem (L16) (Ref. 20139) on again and tighten
fully, gripping the valve in a vice. To tighten, use a 22 mm
spanner; the use of a thread paste is recommended;

L16

28

ZEUS

Upper seal

• Remove the ring nut (L20);

• Remove the ring (L21) ;

L23

English

L20

• Using a screwdriver, extract the second band (L24) located
below the seal (L23) and insert a new band in the same
position;

L24

L21

• Remove the guide band (L21) with a screwdriver and replace
it with a new one;

L22

Channel
extraction
guide ring

The positioning of the seal (L23) equires special
care during assembly.

• Assist insertion by applying leverage to the outside of the ring
(L23), pushing from the outside inwards and helping the ring
to lodge in the seating, while being careful not to damage the
ring’s contact surfaces.

Lubricate with grease before fitting.

L23

• Remove the seal (L23) with a screwdriver;

29

English

Only if damaged

• Remove the OR (L25-L26-L28) from the body of the foot valve
(L29) and from the ball seat holder (L27) and, if necessary,
replace them.

Reassemble the components in their proper order (as indicated

in the diagram);

L25

L26

L27

ZEUS

• Screw the locking ring nut (L20) back onto the body of the
pump unit until it makes contact, then loosen it by one turn;

L20

L28

To facilitate fitting the O-ring (L28) it is advisable
to warm it slightly with a blast of hot air.

• Check the integrity of the surface area of the sphere in contact
with the ball (L17). If worn replace the complete detail.

• Remove the sleeve/cylinder seal (L30) and replace it with a
new one;

L18

L17

The ball seating (L17) is countersunk on one side,
where the ball (L18) must sit.

L29

30

• Check the wear status of the surfaces inside the jacket.
Replace it if necessary;

• Grease the sleeve (L31) using a paintbrush;

L30

ZEUS

English

L33

L32

Countersink on the jacket

• Insert the sleeve (L31) into the lower pump unit (L32);

L31

L30

Insert the complete piston stem (L33) after greasing
the gaskets (L34);

LUBRICATE

• Screw on the complete foot valve (L29) with the sleeve as­sembly (L30);

In order to guarantee a proper seal, tighten the foot
valve (L29) fully, using a 50 mm spanner.

L29

31

L28

ZEUS

English

• When refitting the pump unit on the machine, the stem must
be at its highest point possible.

• Insert the stem into the connecting rod and insert the fixing
pin (L8).

L8

• Tighten the pump casing all the way and, if the delivery pipe
is not correctly aligned, unscrew the pump casing until the
connection is in the correct position before tightening by using
the ring nut (N35) and the pin (N36) supplied (Ref. 20144).

• Lubricate the upper crown (L38) using oil (L39) (Ref. 16325);

Oil ring

L38

L39

Ref. 16325

• Refit the inspection barrier (L40);

L40

Closing/opening

L35

• Close the seal ring nut (L37) all the way.

L37

Ref. 20144

pin

L36

• To assemble all the parts in the correct sequence, see the
exploded diagram on page 36.

32

SPARE PARTS

SPARE PARTS

Electric motor

O

R

Page 43

Electrical control - exploded view

O

P

Page 40

Complete electro-mechanical Unit

O

M

Page 34

Basic hydraulic block

O

N

ref. 30400
Page 36

English

O

Q

O

O

Carriage
page 42

Complete
standard
pumping
element
Page 38

Complete short

O

O

pumping
element
Page 38

English

ZEUS

COMPLETE ELECTRO-MECHANICAL UNIT

OM

9

3

4

41

trolley

Mounted on a

36

32

Material supplied

(not installed on the machine)

38

42

5A

5B

5A

10

38

1

13

7A

7B

7A

1A

2

7

5

6

8

15

14

171618

17

23

30

34

23

35

19

44

Earth cable

25

ref.5010

12

33

26

22

20

21

43

ref.20213

Plug extractor

11

31

6

5

40

45

27

37

8

7

39

24

28

4

29

34

ZEUS

Pos.

-

.

-

.

1

.

1A

2

3

4

5

5A

5B

6

Code Description Q.ty

35144

.

35149.

.

35145

35146

-

30201

30669

34009

20250

20251

20252

20253

Complete electromechanical unit

model 220V 50Hz

Complete electromechanical unit

model 110V 60Hz

Electric motor 220V 50Hz

Electric motor 110V 60Hz

ACM Shaft motor

Flange motor

Screw M8X40

Washer Ø 8

INA Thrust bearing complete

Fifth wheel

Cage

INA Roller bearing

1

1

1

1

1

1

4

6

2

4

2

2

Pos.

19

20

.

21

22

.

23

24

25

26

27

28

29

30

31

32

Code Description Q.ty

30261

30262

30263

30210

20264

30665

30266

5378

30211

30212

69011

30202

35141

30270

INA Roller bearing

Complete connecting rod

Positioning spring

Pump unit pivot

Centring pin Ø 6X20

Guide bushing

Scraper

Screw M4X10

Inspection hatch

Tin plate door

Screw M8X20

Reduction unit cover

Cover assembly

Eyebolt M16

1

1

1

1

2

1

1

2

1

1

2

1

1

1

English

7

7A

7B

8

9

10

11

12

13

14

15

16

17

18

30254

30255

30256

30257

30271

20205

20204

20258

20207

30206

30259

30272

30208

30209

Thrust

Fifth wheel

Cage

INA Roller bearing

Screw M8X90

Toothed wheel court

Court toothed

Toothed driving assembly

Wheel

Shaft

Cam assembly

Spina distanziale Ø 6X10

Guide bushing

Connecting rod

2

35143

34

4

34020

35

2

21688

36

2

20245

37

2

30245

38

1

96211

39

1

30274

40

1

35152

41

1

18478

42

1

30666

43

1

30225

44

1

20278

45

2

1

Fixing ring

Front sticker

Rivet Ø 2 mm

Plug

Screw M4X10

Screw M8X60

Screw M6X10

Warning label

Plug

Threaded spacer

Tightening ring

Fixing ring

Pin cil.

1

1

6

1

1

4

1

1

1

1

1

1

1

30214

33

35

English

ZEUS

N

BASIC HYDRAULIC BLOCK REF. 35160

WARNING: Always indicate code and quantity for each part required.

41

529

57

55

56

51

49

54

4

50

48

Short

draft line

Ref.35161

14

13

Assembly

15

16

8

17

18

31

20

19

32

21

47

53

3

35

45

46

44

43

42

7

6

1

11

33

70

8

34

9

52

10

22

12

2

24

23

27

64

26

61

34

63

25

37

62

28

61

38

34

36

39

38

40

58

59

9

30

60

58

65

draft line

Standard

Assembly

66

67

68

69

Ref. 35164

36

ZEUS

Pos.

-

1

2

3,

4

5

6

7

8

9

10

11

12

13

14

Code Description Q.ty

35160

30401

5756

20457

20402

20450

34009

6151

33010

33006

95114

30451

32005

20436

96255

Hydraulic block complete

Block base

Self-locking nut

Digital pressure switch

Protection

Cable fastener

Washer Ø 8

Screw M8X50

Sealing washer

Nipple M16X1,5

Washer Ø12

Screw M12X55

Washer Ø6

Screw M6X60

Union 0 M-M Gc 1/2”

1

2

1

1

1

2

2

1

1

2

2

3

3

1

Pos.

-

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

Code Description Q.ty

20455

37261

18511

18509

18211

37440

8402

37447

301013

37284

37446

37281

37449

8026/1

37444

Discharge tube assembly

Rubber holder

3/8 Bushing tube

Pipe compensator 3/8

Union o tuboeGj 3/8

Recirculation valve compl.

OR 2087

Valve casing

OR 2025

O-Ring

Complete rod

Spring

Bush

Dowel M5X6

Positioning peg

1

1

2

1M

1

1

1

1

1

1

1

1

1

1

1

English

15

16.

17

18

19

20

21

22

23

24

25

26

27

28

29

30

20451

30430

3387

20557

18350

18351

18352

8071

96202

96201

37452

37454

53011

147

30439

30469

Elbow M-F Gc 1/2” - Gj 1/2”

Reduction F-F 1/2-3/8 cylindrical

Nipple M-M 3/8” - M20X2

Recirculation pipe compl.

Bell Splash

Bell

Scatter pin

1/2” sealing washer

Sieve spring

Filter tank

Ball seat

Gasket

Manometer

Complete pressure gauge

Warning stickers

Filter assembly

1

51

1

52

1

53

1

54

1

55

1

56

1

57

1

58

1

59

1

60

1

61

1

62

1

63

1

64

1

65

1

66

16405

11056

37283

7154

37441

4050

37445

96205

96206

96204

37453

96203

96207

95218

5656

16131

Handle

Ø 2,5 mm rivet

Sealing washer

Ball seat

Valve casing

Ø6 ball

Rod stem

Dowel Gc 1/4X10

Nipple M-M 1/4” - M16X1.5

Base filter

Union

OR

Sieve holder

Filter sieve

Reduction Gc 1/2 M -Gj 1/4 F

Union Gj 1/4 M-M14X1M

1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

31

32

33

34

35

20556

37216

34109

33007

20421

Induction pipe

Drum filter

Union M-M Gc-Gj 3/8

Washer 22X16.2 SP. 15

O-Ring

1

67

1

68

1

69

3

70

1

35166

20460

35168

35158

Standard recirculation coupling

Blocking coupling

Recirculation tube

Label Technical Data

1

1

1

1

37

English

ZEUS

O COMPLETE PUMP UNIT

WARNING: Always indicate code and quantity for each part required.

27

CORRECT

FITTING

LIP

38

21

26

25

40

24

23

22

20

19

ZEUS

Tightening pin

Ref.20144

Complete intake tube

and recirculation

Ref. 35161

39

9

31

32

33

37

42

11

10

CORRECT

FITTING

18

17

16

41

15
14

13

12

8

7

6

5

30

29

28

35

36

4

3

2

34

1

38

ZEUS

Pos.

-

-

-

-

-

-

-

-

-

-

1

2

3

4

5

Code Description Q.ty Code Description Q.ty

35100

35102

35150

35155

35110

35111

35112

35113

35114

35161

37216

35118

37229

35115

35116

Zeus standard 220 V

Zeus short 220 V

Zeus standard 110 V

Zeus short 110 V

Complete standard pump unit

Complete pumping with suction hose

Foot valve seal kit

Complete seal kit

Jacket+piston kit

Suction hose kit + recirculation

Suction filter

Hard suction hose

Connection

Foot valve

Assembled at Ball

Pos.

37180

17

-

35131

18

-

35133

19

-

35134

20

-

95230/1

21

-

35135

22

-

30142

23

-

30139

24

-

30138

25

-

30114

26

-

30113

27

1

35162

28

1

35119

29

1

96836/2

30

1

98374

31

1

O-Ring

Upper stem

Sleeve

Seal

Adapter 3/8 AP M-M

Pump unit casing

67806-X0220-56Z

EAR 148856-02

67806-X0220-A22Z

Tightening ring nut

Stuffing nut

OR 3087

Accommodation ball seat

See ball

Elbow joint F-F Gj 3 / 4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

English

6

7

8

9

10

11

12

13

14

15

16

35163

35138

35121

35122

35124

7062

35125

7071

35151

35154

35157

35129

Ball Ø 3/4”

Ball guide

OR 3156

OR 3206

Valve stem

See ball

Valve stem comp.

Ball Ø 9

Ring female lower

Polyethylene gasket

PTFE gasket

Lower stem

1

96099

33

1

35139

34

1

35117

35

1

35123

36

1

35132

37

1

35136

38

1

35137

39

1

30122

40

1

35142

41

2

35159

42

2

1

Suction fitting Jas M-M 3 / 4 - M36x2

Seal sleeve

Assembly float rigid

Assembly the valve seat F

Assembly the group see fund

Assembly the stem

Assembly cylinder

Suction hose Assembly kit

Ring seal top awards

Ring male

Pack lower packing

lower

1

1

1

1

1

98376

32

39

English

ZEUS

OP

ELECTRICAL CONTROL - EXPLODED VIEW

WARNING: Always indicate code and quantity for each part required.

4

Complete

220V - 50Hz

110V - 60Hz

Ref.20350/110

box Ref.20350

12

2

7

13

1

14

6

3

6

5

8

40

9

11

12

ZEUS

Pos.

-

-

1

2

3

4

5

6

Code Description Q.ty Code Description Q.ty

Electronic box A C.

30350

30357

5933

20355

20354

96028

20365

18483

- Model 220V - 50Hz

- Model 110V - 60Hz

Switch

Panel

Electronic box

Screw

Electronic board

Short rubber seal

Pos.

18493

7

20352

8

-

8011

9

-

10

1

11

1

12

1

13

6

14

1

2

34009

34008

20340

20349

30280

Tightening plate

Dissipator

Anti-vibration washers

Washer

Screw

Transparent sheet

Knob

Technical data label

English

1

1

3

3

3

1

1

1

41

ZEUS

O

CARRIAGE

Q

WARNING: Always indicate code and quantity for each part required.

English

Carriage in compact position

Carriage in extended position

1

2

3

4

Pos.

-

1

2

3

4

5

7

6

8

Code Description Q.ty Code Description Q.ty

30300

30301

95159

18914

30302

Complete carriage

Carrying handle

Pipe cap

Bushing

Carriage

Pos.

18902

5

-

20305

6

1

37238

7

2

30304

8

2

1

Split pin

Wheel stop washer

Wheel Ø260 mm

Pipe cap

2

2

2

2

42

ZEUS

ELECTRIC MOTOR

R

DISCONNECT THE POWER SUPPLY BEFORE CHE­CKING OR REPLACING THE BRUSHES.

• Periodically check on the wear of the pinion (at least every
1000 working hours).

• Periodically check the perfect connection among all the
electrical components (at least every 200 working hours).

• The length of the brush contact must be higher than 9 mm
to guarantee a good working of the rotary group.

English

Code

20280

20281

20282

24 mm*

*Length of new brush **Minimum length of the brush

Brush 220V 50Hz

Brush 110V 60Hz

Brush holder plug

Replace

Description

9 mm**

Q.ty

4

4

4

43

English

ZEUS

ACCESSORIES

S

WARNING: Always indicate code and quantity for each part required.

Art. 11000: AT 300 M16x1,5
Art. 11090: AT 300 1/4”

PISTON GUNSTOCK FILTERS

Code 11039: Green (30M) - Code 11038: White (60M)
Code 11037: Yellow (100M) - Code 11019: Red (200M)

HIGH PRESSURE HOSE 3/8" - M16x1,5 max pressure 425 bar

Code

18063: 7,5 mt

Code

18064: 10 mt

Code

18065: 15 mt

ANTIPULSATIONS 1/4" - M16x1,5 max pressure 250 bar

Code

35013: 5 mt

Code

35014: 7,5 mt

Code

35017: 10 mt

Code

18026: 15 mt

ANTISTATIC HOSE 3/16" - M16x1,5 max pressure 210 bar

Code

6164: 5 mt

Code

55050: 7,5 mt

Code

35018: 10 mt

Code

18510: COMPENSATION HOSE Ø3/8” Lenght 15mt

44

SUPER FAST-CLEAN

ZEUS

SUPER FAST-CLEAN TIP

SFC07-20
SFC07-40
SFC09-20
SFC09-40
SFC11-20
SFC11-40
SFC13-20
SFC13-40
SFC13-60
SFC15-20
SFC15-40
SFC15-60
SFC17-20
SFC17-40
SFC17-60
SFC19-20
SFC19-40

Nozzles code

SFC19-60
SFC21-20
SFC21-40
SFC21-60
SFC23-20
SFC23-40
SFC23-60
SFC25-20
SFC25-40
SFC25-60
SFC27-20
SFC27-40
SFC27-60
SFC27-80
SFC29-20
SFC29-40
SFC29-60

SFC29-80
SFC31-40
SFC31-60
SFC31-80
SFC33-40
SFC33-60
SFC33-80
SFC39-40
SFC39-60
SFC39-80
SFC43-40
SFC43-60
SFC43-80
SFC51-40
SFC51-60
SFC51-80

English

Code 18280: GASKET

Code

147: HIGH PRESSURE GAUGE M16X1,5

Code

150: HIGH PRESSURE GAUGE GJ 1/4”

Code 18270: SUPER FAST-CLEAN base UE 11/16x16

Code

10156: SWIVEL CONNECTION FOR PLA 1/4"

Code

10159: SWIVEL CONNECTION FOR PLA M16x1,5

Code 35185: PUMPING UNIT COMPLETE REPAIRING KIT

45

English

ZEUS

GUN EXTENSION

Art. 153: cm 30 -Art. 153: cm 40

Art. 155: cm 60 - Art. 158: cm 80 - Art. 156: cm 100

PLA

Code K11446:
Code K11445:
Code K11441:
Code K11440:
Code K11436:
Code K11435:

PLA 450 bar cm 240 1/4” + base SFC
PLA 450 bar cm 240 16 x 1,5 + base SFC
PLA 450 bar cm 180 1/4” + base SFC
PLA 450 bar cm 180 16 x 1,5 + base SFC
PLA 450 bar cm 130 1/4” + base SFC
PLA 450 bar cm 130 16 x 1,5 + base SFC

Art. 16780: TELESCOPIC PAINT ROLLER

complete with:

n. 1 Roller with extra-long fiber

n. 1 Roller with long fiber

n. 1 Roller with medium fiber

Flexible hose mt. 2 3/16 " M16x1,5

Code

217550: MX 850 - Art. 217560: MX 1000 -

MX 850

MX 1100

MX 1100 ER

Code

217570: MX 1100 ER

46

L’innovazione.

PAINT SPRAYING EQUIPMENT

Quella vera.

English

ELECTRIC PISTON PUMP

NEW EXCALIBUR top finish Rif. 18783

NEW EXCALIBUR on carriage Rif. 18776

DRAGON Rif. 30184

JOLLY Rif. 56501

THOR 220V/50Hz long pump unit Rif. 20705
THOR 220V/50Hz short pump unit Rif. 20700

MANUFACTURER:

23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21
Tel . [phone] - Fax [phone]
E-mail: [e-mail] - Internet http://www.larius.com

DIRECT LINE

CUSTOMERS TECHNICAL SERVICE

Tel. [phone]
Fax [phone]