Larius TORNADO 2, TORNADO2 on trolley, TORNADO2 on frame Operating And Operating And Maintenance Instructions

OPERATING AND

OPERATING AND

MAINTENANCE INSTRUCTION

MAINTENANCE INSTRUCTION

ENGLISH

TORNADO 2

ELECTRIC PISTON PUMP

ELECTRIC PISTON PUMP

English

INTRODUCTION ...........................................................p.1

WORKING PRINCIPLE ...................................... p.2

A

TECHNICAL DATA .............................................. p.2

B

DESCRIPTION OF THE EQUIPMENT ............... p.3

C

TRANSPORT AND UNPACKING ....................... p.4

D

SAFETY RULES .................................................p.4

E

SETTING-UP ...................................................... p.5

F

WORKING .......................................................... p.8

G

CLEANING AT THE END OF THE WORK ......... p.9

H

ROUTINE MAINTENANCE ................................p.9

I

PROBLEMS AND SOLUTIONS .........................p.10

L

CORRECT PROCEDURE OF DECOMPRESSION ......

M

REPLACEMENT OF THE PUMPING

N

GROUP'S GASKETS ......................................... p.12

p.11

WARNING PLATE ..............................................p.12

O

CLEANING AND/OR REPLACEMENT OF

P

THE PRESSURE TRANSMITTER ..................... p.13

Q

COMPLETE PRESSURE CONTROL

DEVICE REF. 16350 ...........................................p.14

COMPLETE PUMPING GROUP TORNADO2

R

REF. 16100 ........................................................ p.16

S

FILTER GROUP ................................................. p.18

T

RECIRCULATING-SAFETY VALVE

GROUP REF. 16400 ........................................... p.19

U

DRIVE ASSEMBLY ............................................. p.20

V

ELECTRIC MOTOR ............................................ p.22

W

COMPLETE FRAME ..........................................p.23

Z

ACCESSORIES .................................................. p.24

Read this operator’s manual

carefully before using the

equipment.

An improper use of this

machine can cause injuries

to people or things.

It indicates an

accident risk or

serious damage to

equipment if this

warning is

not followed.

WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.

ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.

Thank you for choosing a LARIUS S.R.L. product.

It indicates a fire
or explosion risk if
this warning is not

followed.

As well as the product purchased,
you will receive a range of support services
enabling you to achieve the results desired,

quickly and professionally.

It is obligatory to wear suitable clothing as gloves,

goggles and face shield.

1

It indicates important

recommendations

about disposal

andrecycling

process of products

in accordance with

the environmental

regulations.

A

WORKING PRINCIPLE

TORNADO 2

English

The LARIUS TORNADO2 unit is defined “electric piston pump”.
An electric piston pump is used for high pressure painting without
air (from this process derives the term ”airless”).
The pump is controlled by an electric motor coupled with a
reduction gear.
A cam shaft and a connecting rod allow to obtain the reciprocating
motion necessary to the working of the “pumping group” piston.
The piston movement produces a “vacuum”.
The product is sucked, pushed towards the pump outlet and then

B

TECHNICAL DATA

SUPPLY (single-phase)*

MOTOR POWER

MAX. WORKING PRESSURE

MAX. DELIVERY

MATERIAL OUTLET

WEIGHT

sent to the gun through the flexible hose.
A mechanical device on the side of the reduction gear casing,
allows to adjust and control the pressure of the material coming
out of the pump.
When the pump reaches the set value, the motor stops and starts
again when the value decreases.
A safety valve avoiding overpressure, guarantees the total reliability
of the equipment.

TORNADO2 on trolley

220V C.A. 50H

2 kW (S2)

2,2 L/min

M16 x 1,5 (M)

210 bar

25 Kg

TORNADO2 on frame

220V C.A. 50H

2 kW (S2)

210 bar

2,2 L/min

M16 x 1,5 (M)

21 Kg

LEVEL OF THE SOUND PRESSURE

LENGTH

WIDTH

TOTAL HEIGHT

HEIGHT WITHOUT HANDLE

*Available on request with special voltages

PARTS OF THE PUMP IN CONTACT WITH THE MATERIAL Stainless Steel AISI 420B, Teflon; Aluminium

≥80dB(A)

(A) 650 mm

(B) 520 mm

(C) 965 mm

C

≥80dB(A)

(A) 500 mm

(B) 300 mm

(C) 500 mm

450 mm

A

B

2

TORNADO 2

DESCRIPTION OF THE EQUIPMENT

C

2

3

4

5

1

2

4

7

3

1

8

English

POS.

1

2

3

8

9

Description

ON/OFF switch

Pressure control knob

Reduction casting

11

10

6

12

5

POS.

7

8

9

Recirculation tube

Drain valve

Pressure transmitter

Description

4

Pumping group

5

High pressure fl exible hose of compensation

6

Suction fi lter

10

Airless manual gun

11

Trigger safety clamp

12

Product fl exible pipe connection

3

TRANSPORT

D

AND UNPACKING

TORNADO 2

English

•

The packed parts should be handled as indicated
in the symbols and markings on the outside of the
packing.

•

Before installing the equipment, ensure that the area to
be used is large enough for such purposes, is properly
lit and has a clean, smooth fl oor surface.

•

The user is responsible for the operations of unloading
and handling and should use the maximum care so as
not to damage the individual parts or injure anyone.

To perform the unloading operation, use only qualified

and trained personnel (truck and crane operators, etc.)
and also suitable hoisting equipment for the weight of

the installation or its parts.
Follow carefully all the safety rules.
The personnel must be equipped with the necessary

safety clothing.

•

The manufacturer will not be responsible for the

unloading operations and transport to the workplace

of the machine.

•

Check the packing is undamaged on receipt of the

equipment. Unpack the machine and verify if there

has been any damage due to transportation.
In case of damage, call immediately LARIUS and the

Shipping Agent. All the notices about possible damage

or anomalies must arrive timely within 8 days at least

from the date of receipt of the plant through Registered

Letter to the Shipping Agent and to LARIUS.

•

The disposal of packaging materials is a customer’s

competence and must be performed in accordance with

the regulations in force in the country where the plant is

installed and used.It is nevertheless sound practice to

recycle packaging materials in an environment-friendly

manner as much as possible.

SAFETY RULES

E

• THE EMPLOYER SHALL TRAIN ITS EMPLOYEES

ABOUT ALL THOSE RISKS STEMMING FROM ACCI­DENTS, ABOUT THE USE OF SAFETY DEVICES FOR
THEIR OWN SAFETY AND ABOUT THE GENERAL
RULES FOR ACCIDENT PREVENTION IN COMPLIAN­CE WITH INTERNATIONAL REGULATIONS AND WITH
THE LAWS OF THE COUNTRY WHERE THE PLANT
IS USED.

THE BEHAVIOUR OF THE EMPLOYEES SHALL

STRICTLY COMPLY WITH THE ACCIDENT PREVEN­TION AND ALSO ENVIRONMENTAL REGULATIONS
IN FORCE IN THE COUNTRY WHERE THE PLANT
IS INSTALLED AND USED.

Read carefully and entirely the following

instructions before using the product. Please
save these instructions in a safe place.

The unauthorised tampering/replacement of
one or more parts composing the machine,
the use of accessories, tools, expendable
materials other than those recommended by

the manufacturer can be a danger of accident.
The manufacturer will be relieved from tort and criminal
liability.

• KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER
WHERE YOU ARE WORKING CREATES A POTENTIAL
RISK OF ACCIDENTS.

• ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL
STANCE.

• BEFORE USING THE TOOL, ENSURE THERE ARE NOT
DAMAGED PARTS AND THE MACHINE CAN WORK PRO­PERLY.

• ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY
AND THE REGULATIONS IN FORCE.

• KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE
EQUIPMENT OUT OF THE WORK AREA.

• NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.

• NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT
OTHER PEOPLE. THE CONTACT WITH THE CASTING CAN
CAUSE SERIOUS INJURIES.

• IN CASE OF INJURIES CAUSED BY THE GUN CASTING,
SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE
TYPE OF THE PRODUCT INJECTED. NEVER UNDER-
VALUE A WOUND CAUSED BY THE INJECTION OF A
FLUID.

• ALWAYS DISCONNECT THE SUPPLY AND RELEASE THE
PRESSURE IN THE CIRCUIT BEFORE PERFORMING
ANY CHECK OR PART REPLACEMENT OF THE EQUIP­MENT.

• NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK
REGULARLY THE COMPONENTS OF THE SYSTEM.

REPLACE THE PARTS DAMAGED OR WORN.

• TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNEC­TION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY

4

TORNADO 2

GUN BEFORE USING THE EQUIPMENT.

• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH
STANDARD KIT. THE USE OF ANY ACCESSORIES OR
TOOLING OTHER THAN THOSE RECOMMENDED IN
THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE
OPERATOR.

• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE
CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO
MOVE THE EQUIPMENT. NEVER USE A DAMAGED OR
A REPAIRED FLEXIBLE HOSE.

The high speed of travel of the product in the

hose can create static electricity through di­scharges and sparks. It is suggested to earth

the equipment. The pump is earthed through
the earth cable of the supply.

The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be earthed.

• NEVER SPRAY OVER FLAMMABLE PRODUCTS OR

SOLVENTS IN CLOSED PLACES.

Electrical safety precautions

• Check the switch is on the "OFF" position before connecting

• Never carry a plugged-in equipment.

• Disconnect the equipment before storing it and before

• Do not carry the equipment neither unplug it by pulling the

Protect the cable from heat, oil and sharp edges.

• When the tool is used outdoors, use only an extension cable

• Take care when the pumping rod is moving.
Stop the machine whenever someone is within its vicinity.

• Repairs of the electrical equipment should only be carried

the cable to the mains.

performing any maintenance operation or replacing of ac­cessories.

electric cable.

suited for outdoor use and so marked.

Never attempt to tamper with the calibre of
instruments.

out by skilled personnel, otherwise considerabledanger to
the user may result.

English

• NEVER USE THE TOOLING IN PRESENCE OF POTEN-

TIALLY EXPLOSIVE GAS.

Always check the product is compatible with

the materials composing the equipment (pump,

spray gun, flexible hose and accessories) with

which it can come into contact. Never use paints

or solvents containing halogen hydrocarbons
(as the methylene chloride).
If these products come into contact with aluminium parts can
provoke dangerous chemical reactions with risk of corrosion
and explosion.

IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALA­TION AND CONTACT BY USING PROTECTION GLOVES,
GOGGLES AND PROPER FACE SHIELDS.

SETTING-UP

F

CONNECTION OF THE FLEXIBLE HOSE TO THE GUN

• Connect the high pressure fl exible hose push-button
the pump and to the gun
(the use of two wrenches is suggested).
NEVER use sealants on fi ttings’ threads.

(F2)

ensuring to tighten the fi ttings

F2

F1

(F1)

to

TAKE PROPER SAFETY MEASURES FOR THE PRO­TECTION OF HEARING IN CASE OF WORK NEAR THE
PLANT.

F2

5

English

Voltaggio

TORNADO 2

It is ADVISED to mount a high pressure manometer at the
pump outlet (see on page “Accessories”) to read the product
pressure.

• It is recommended to use the hose provided with the standard
kit (ref.18036).

NEVER use a damaged or a repaired fl exible hose.

CHECK ON POWER SUPPLY

• Check the plant is earthed.

• Check the mains voltage corresponds to the equipment’s

rating.

• The supply cable is provided without plug.
Use a plug which guarantees the plant earthing.
Only a technician or a skilled person should perform the

connection of the plug to the electric cable.

Should anyone use an extension cable between
the tooling and the socket, it must have the same
characteristics as the cable supplied (minimum

diameter of the wire 2.5 mm

2

) with a maximum
length of 50 mt. Higher lengths and lower diameters can
provoke excessive voltage falls and also an anomalous
working of the equipment.

Voltaggio

CONNECTION OF THE TOOLING TO THE POWER SUPPLY

• Check the switch (F3) is on the "OFF"(0) position before

connecting the cable to the mains.

• Place the pressure control knob (F4) on the “MIN” position

(turn counterclockwise).

F3

ON (I)

F4

OFF (0)OFF (0)

6

TORNADO 2

WASHING OF THE NEW EQUIPMENT

• The equipment has already been adjusted at our factory with
light mineral oil left inside the pumping group as protection.

Therefore, wash with diluent before sucking the product.

• Remove the suction pipe and take away the solvent tank.

English

• Lift the suction pipe and dip it into the solvent tank.

• Ensure the gun is without nozzle (F5).

F5

• Press the switch (F6) of the equipment ON (I).

• Turn clockwise the pressure control knob (F7) so as the
machine works at idle speed.

F8

F9

• Point the gun at the solvent tank and press the trigger so as
to recover the residual solvent.

• As the pump idles, press the OFF (0) switch to stop the
tooling.

Absolutely avoid to spray solvents indoors. In
addition, it is recommended to keep away from
the pump in order to avoid the contact between
the solvent fumes and the electric motor.

• Now the machine is ready. Should you use water paints,
besides the solvent wash, a wash with soapy and then clean
water is suggested.

ON (I)

OFF (0)

F7

F6

• Point the gun (F8) at a container (F9) keeping the trigger
pressed ( so as to drain the oil inside) till a clean solvent
comes out. Now, release the trigger.

• Insert the gun trigger lock and assemble the nozzle.

PREPARATION OF THE PAINT

• Make sure the product is suitable to be used with a spray
gun.

• Mix and fi lter the product before using it. For fi ltration, use

CLOSE-MESH (ref. 214) and LARGE-MESH (ref.215) LA-
RIUS METEX braids.

Make sure the product to be used is compatible
with the materials employed for manufacturing the
equipment (stainless steel and aluminium). Because
of that, please contact the supplier of the product

Never use products containing halogen hydrocarbons (as methy­lene chloride). If these products come into contact with aluminium

parts of the equipment, can provoke dangerous chemical reactions
with risk of explosion.

.

7

WORKING

G

TORNADO 2

English

START OF THE PAINTING OPERATIONS

• Use the tooling after performing all the SETTING UP ope­rations above described.

• Dip the suction pipe (G1) into the product tank.

Delivery pipe connection

G4

G1

• Open the safety- relief valve (G2) (turn clockwise so as the
pin slides on the cam track).

• Press the switch ON (I) of the equipment and turn a little the
pressure control knob (G3) clockwise, so as the machine
works at the idle speed.

• Make sure the product recycles from the return tube (G4).

• Close the drain valve (turn clockwise till the valve has relea-
sed).

• Now the machine carries on sucking the product till the fl exible
hose is full, up to the gun. Then it will stop automatically.

SPRAY ADJUSTMENT

• Slowly turn clockwise the pressure control knob to reach the
pressure value in order to ensure a good atomization of the
product.

G3

G2

• An irregular and marked spray on the sides indicates a low
working pressure. On the contrary, a too high pressure causes
a high fog (“overspray”) and waste of product.

• In order to avoid overthickness of paint, let the gun advance
sideways (right-left) when spraying.

• Always paint with regular parallel bands coats.

• Keep a safety and constant distance between the gun and the
support to be painted and also keep yourselves perpendicular
to it.

NEVER point the spray gun at yourselves or at
other people. The contact with the casting can
cause serious injuries.

In case of injuries caused by the gun casting,
seek immediate medical advice specifying the type of the
product injected.

The drain valve is a safety valve too. When

working at the maximum pressure available,

releasing the gun trigger sudden increases of

pressure can occur. In this case, the drain valve
opens automatically eliminating part of the product from the
recirculating tube. Then it closes so as to go back to the first
working conditions.

8

TORNADO 2

CLEANING AT THE END

H

OF THE WORK

• Reduce pressure to the minimum (turn counterclockwise the
pressure control knob (H1)).

• Press the switch (H2) placed on the box of the electric motor,
to stop the equipment.

H2

ON (I)

OFF (0)OFF (0)

H1

Follow the washing procedure before using again
the equipment.

I

ROUTINE MAINTENANCE

CHECK ON THE PACKING NUT

Daily check the packing nut is tight in order to avoid wastes but
not excessively to prevent the piston from seizing and the
gaskets from wearing.

• For tightening, use the wrench (I1) supplied (ref. 11503).

ALWAYS DISCONNECT THE POWER SUPPLY
AND RELEASE THE PRESSURE IN THE PUM-

PING GROUP (open the drain valve) BEFORE
TIGHTENING THE PACKING NUT.

English

• Use the lubricant (I2) supplied (rif. 16325) to allow an easy
sliding of the piston inside the gasket group.

• Open the safety valve to release the pressure in the circuit.

• Lift the suction pipe and replace the product tank with that
of the solvent (ensure it is compatible with the product being
used).

• Unscrew the gun nozzle (do not forget to clean it with sol-
vent).

• Press the switch (H2) ON (I) and turn a little the pressure

control knob (H1) clockwise so as the machine works till
the motor starts.

• Make sure the solvent recycles the washing fl uid from the
return tube.

• Close the safety valve.

• Point the gun at the product tank and, keeping the trigger
pressed, release the remaining product till a clean solvent
comes out. Now, release the trigger.

• Lift again the suction pipe and remove the solvent tank.

• Now point the gun at the solvent tank and press the trigger
so as to recover the residual solvent.

Daily top up the packing nut.

I2

• As the pump starts idling, press the switch OFF (0) to
stop the equipment.

• In case of long storage, we recommend you to suck and
to leave light mineral oil inside the pumping group and the
fl exible hose.

Oil ring

I1

9

TORNADO 2

L PROBLEMS AND SOLUTIONS

English

Problem

• The equipment does not start

• The equipment does not suck the

product

Cause

• Lack of voltage;

• Considerable drops in mains voltage;

• On/Off switch disconnected;

• Breakdown of pressure transmitter;

•

Breakdown of motor electric control box;

• The line of material coming out of the
pump is already under pressure;

• The product is solidified inside the
pump;

• Suction filter clogged;

• Suction ilter too fine;

• The equipment sucks air;

• Check the correct connection to the
power supply;

• Check the extension cable;

• Ensure the On/Off switch is on the
“on” position and turn clockwise the
pressure control knob;

• Verify and replace it, if necessary;

• Verify and replace it, if necessary;

• Open the drain valve to release
pressure in the circuit;

• Open the drain valve to release
pressure in the circuit and stop the
machine. Disassemble the pumping
group and the pressure transmitter
and clean;

• Clean or replace it;

• Replace it with a larger-mesh filter
(with very dense products, remove
the filter);

• Check the suction pipe;

Solution

• The equipment sucks but does not
reach the pressure desired

• When pressing the trigger, the
pressure lowers considerably

• The pressure is normal but the
product is not atomized

• The atomization is imperfect

•

When releasing the trigger of the
gun, the equipment does not stop
(the motor runs slowly and the

piston rod keeps on going up and
down)

• Lack of product;

• The equipment sucks air;

• The drain valve is open;

• The gaskets of the pumping group are
worn;

• Suction or delivery val ve dirty;

• Nozzle too big or worn;

• The product is too dense;

• The filter of the gun-butt is too fine;

• The nozzle is partially clogged;

• The product is too dense;

• The filter of the gun-butt is too fine;

• The nozzle is worn;

• The gaskets of the pumping group are
worn;

• Suction or delivery val ve dirty;

• Drain valve defective;

• Add the product;

• Check the suction pipe;

• Close the drain valve;

• Replace the gaskets;

• Disassemble the pumping group;

• Replace it with a smaller one;

• Dilute the product, if possible;

• Replace it with a larger-mesh filter;

• Clean or replace it;

• Dilute the product, if possible;

• Replace it with a larger-mesh filter;

• Replace it;

• Replace the gaskets;

• Disassemble the pumping group and
clean;

• Verify and replace it, if necessary;

Always close the air compressed supply and unload the plant pressure before performing any check or repla­cement of pump parts (see "correct procedure of decompression").

10

TORNADO 2

M CORRECT PROCEDURE OF DECOMPRESSION

• Insert the gun clamp (M1).

• Move the switch (M2) to the OFF (0) position to stop the
equipment.

M1

• Disconnect the power supply cable (M3).

English

M2

ON (I)

OFF (0)OFF (0)

M3

• Release the gun clamp (M4), point the gun at the tank of the
product and press the trigger to release pressure. At the end
of the operation, insert the gun clamp.

• Open the drain valve (M5) to release the residual pressure
always clockwise.

WARNING:

If the equipment is still under pressure after performing the operations above described
because of the nozzle or the flexible hose clogged, proceed as follows:

• Loosen very slowly the gun nozzle.

• Release the clamp.

• Point the gun at the container of the product and press the trigger to release
pressure.

• Loosen very slowly the fi tting of connection from the fl exible hose to the gun.

• Clean or replace the fl exible hose and the nozzle.

M4

M5

11

TORNADO 2

N REPLACEMENT OF THE PUMPING GROUP’S GASKETS

English

• Carry out this operation after cleaning the tooling.

Always disconnect the power supply and release
pressure before going on with the operations (fol-
low the “correct procedure of decompression).

• Disconnect the pumping group by unscrewing the two fastening
screws.

• Using a screwdriver, turn the motor till the piston rod is on
its stroke lowest point.

• Extract the pumping group from the housing paying attention
to the dowel pins.

• Unscrew the rigid suction pipe from the pumping group by

• Unscrew the upper packing nut;

• Unscrew the suction valve and clean and/or replace its parts,

• Extract the piston rod from the bottom;

• Disassemble the piston rod and replace the gaskets group

• If necessary, remove the upper gaskets for their replace-

• See the exploded view of the pumping group for the correct

loosening the locknut;

if necessary;

if worn;

ment;

assembly.

Dowel pins

WARNING PLATE

O

Apparecchi per verniciatura

UTILIZZARE GRUPPI ELETTROGENI

CON ALTERNATORE ASINCRONO

http: www.larius.com

ATTENZIONE

Clamping screws

Lock nut

Paint spraying units

WARNING

USE POWER UNITS WITH

ASYNCHRONOUS ALTERNATOR

e-mail [e-mail]

12

CLEANING AND/OR RE-

P

TORNADO 2

PLACEMENT OF THE PRES­SURE TRANSMITTER

CHECK ON THE PRESSURE TRANSMITTER

Before evaluating if the cause of the malfunction is due to the
pressure transmitter or to the electric control box, proceed as
follow:

• Check the correct connection to the power supply.

• Ensure the ON/OFF switch (P1) is on the ON (I) position.

• Turn a little the pressure control knob (P2) clockwise till the
electric motor starts.

• In case, after these checks, the tooling does not start, verify
the pressure transmitter.

• Make sure the equipment does not suck materials (remove
the product tank).

• Open the drain valve (P3).

• Disassemble the pumping group as shown on the previous
chapter.

• Remove the pressure sensor from its housing and chek if
the pin can move. If necessary, clean thoroughly.

• Check the seals (O-ring and tefl on ring): if worn or "pinched",
replace them.

• Disassemble the supporting block and check the microswitch
operates properly by using a tester. If damaged, replace it.

• Reassemble the whole unit centering the block with the
fastening screws.

• Reassemble the whole unit and start again the machine
following the procedure indicating.

• If the machine does not start, check the electrical connections
and the motor electric control box: if damaged, replace it.

English

P1

P2

ON (I)

OFF (0)

Pressure

sensor

Pressure pin

P3

13

English

TORNADO 2

Q COMPLETE PRESSURE CONTROL DEVICE

REF. 16350

WARNING: always indicate code and quantity for each part required.

11

27

11

13

29

12

30

23

28

11

11

10

9

8

7

6

5

4

26

3

18

25

2

1

24

14

22

19

20

17

18

15

15

16

14

TORNADO 2

Pos. Pos.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Co de Description Co de Description

16336

16335

11955

16334

9287

16333

16331

16332

4077

96090

96028

16037

16042

16280

Elastic ring

Washer

Gasket

Pin

O-ring

Antiextrusion ring

Sensor

Gas-ring

O-ring

Ball

Screws

Gasket

Cover

Cable fastener

16

17

18

19

20

21

22

23

24

25

26

27

28

29

16307

22059

16310

16313

16311

16306

16304

81017

4060

16303

16309

16315

16301

95210

Bush

Dowel

Screws

Microswitch

Support box

Control rod

Quill

Elastic ring

Ball

Spring

Pin

Adjusting pin

Knob

Dowel

English

15

16312

Screws

30

16308

Label

15

English

TORNADO 2

COMPLETE PUMPING GROUP TORNADO2 REF.16100

R

WARNING: always indicate code and quantity for each part required.

1

2

3

5

6

7

8

9

13

10

11

12

4

4

8

14

15

16

Pos.

1

*

2

**

3

4

5

6

7

8

9

10

11**

12

*

13

**

14

15

16**

Co de Description

16109

16105

96205

16033

16101

33007

33006

16111

16110

91010

16130

16113

16115

16128

16127

16126

Packing nut

Complete upper seals

Dowel

Assembly pins

Pumping case

Screws

Piston rod

Screws

Piston rod

Elastic pin

Ball

Nut

Complete lower seals

Union

Lock nut

O-ring

21

17

18

19

20

22

17

18

19**

20**

21

22

* Complete gasket kit cod. 16555
** Pumping maintenance kit cod. 40116

16112

98466

16120

16121

16129

16122

Pumping cylinder

Ball guide

Ball

O-ring

Foot valve

Pin

16

TORNADO 2

Steel female ring

cod. 16106

White cod. 16124

Red cod. 16104

Leather cod.16155

Red cod. 16104

White cod. 16124

Steel male ring

cod. 16108

System of assemblage

cod.
16132

English

cod.
16105

Upper seals

Steel male ring

cod. 16116

White cod. 16136

Red cod. 16114

White cod. 16136

Red cod. 16114

Steel female ring

cod. 16118

cod.
16133

17

cod.
16115

Lower seals

TORNADO 2

S

FILTER GROUP

WARNING: always indicate code and quantity for each part required.

English

Manometer 0-400 bar code 33008

1

2

3B

3A

3C

4

Pos.

1

5

6

8

8

8

2

3A

3B

3C

4

5

6

7

8

Co de Description

16201

96202

16205

16204

16203

16202

96203

96204

96206

96205

Filter tank

Spring

Standard sieve

Standard sieve 100

Standard sieve 200

Sieve support

Gasket

Filter base

Union

Dowel

18

TORNADO 2

T RECIRCULATING-SAFETY VALVE GROUP REF. 16400

WARNING: always indicate code and quantity for each part required.

5

4

3

2

English

9

8

7

6

10

1

Pos.

1

2

3

4

5

6

7

8

9

10

Co de Description

4033

16415

53007/3

16419

16420

16410

46409

16408

16405

90018

O-ring

Valve housing

O-ring

Antiextrusion ring

Material rod

Spring

Bush

Dowel

Knob

Dowel

19

U DRIVE ASSEMBLY

TORNADO 2

English

26

1B

10

11

12

14

25

13

22

21

15

23

16

23

24

21

20

19

18

1A

9

17

8

6

3

5

4

2

5

7

2

4

1

20

TORNADO 2

Pos. Pos.

1

1A

1B

2

3

4

5

6

7

8

9

Co de Description Co de Description

16724

16723

37485

16012

16016

91915

37147

16021

16015

16020

16022

Complete electric motor 110V Tornado2

Complete electric motor - Tornado2

Electronic box - Tornado

Bearing

Bearing

Thrust-bearing ball

Pin

Thrust-bearing

Driving gear

Gear

Thrust-bearing

13

14

15

16

17

18

19

20

21

22

23

16026

16028

16019

8029

16029

95623

16027

16030

81032

16031

16036

Pin

Pad

Bearing

Screw

Gearcase

Screw

Bushing

Closing bracket

Screws

Cover

Screw

English

10

11

12

16024

16025

16040

Bearing

Connecting rod

Bush

24B

25

26

16045

16023

18053

Tornado label

Dowel

Motor cover

21

English

TORNADO 2

V ELECTRIC MOTOR

WARNING: Always indicate code and quantity for each part required.

DISCONNECT THE POWER SUPPLY BEFORE
CHECKING OR REPLACING THE BRUSHES

• Periodically check on the wear of the pinion (at least every
1000 working hours).

• Periodically check the perfect connection among all the
electrical components (at least every 200 working hours).

• The length of the brush contact must be higher than 9 mm
to guarantee a good working of the rotary group.

9 mm*

Pos.

1

2

2

Co de Description

16727

16728

Brush

Brush holder plug

1

*Minimum lenght of the brush

22

W COMPLETE FRAME

TORNADO 2

WARNING: always indicate code and quantity for each part required.

TROLLEY MOUNTED MODEL

2

11

8

7

10

12

9

13

English

14

1

5

4

Co de Description

16270

1

2

3

4

5

6

7

16272

16271

16792

34005

34004

37238

16060

6

Complete trolley

Trolley frame

Handle

Feet

Split pin

Washer

Wheel

Bracket

3

Pos.

8

9

10

11

12

13

14

Co de DescriptionPos.

16240

8042

84007

31104

54003

91026

18043

Screw

Nut

Split pin

Screw

Washer

Nut

Electric box plate

23

CHASSIS MOUNTED MODEL

TORNADO 2

English

7

9

7

1

5

2

10

6

Z ACCESSORIES

Pos.

1

4

3

1

2

3

4

5

6

7

9

10

Co de Description

Complete trolley

16/34

16240

18050

16232

16233

34011

16231

16235

8042

Screw

Screw

Bracket

Right frame

Left frame

Feet

Shaped handle

Knob

Nut

WARNING: always indicate code and quantity for each part required.

TROLLEY MOUNTED MODEL

1

2

Pos.

3

4

Co de Description

1

2

3

16602

16601

37216

Pipe fi tting

Suction pipe

Filter

24

4

37600

Complete fi tting

CHASSIS MOUNTED MODEL

TORNADO 2

English

8

Pos.

4

2

1

3

Co de Description Pos.

5

7

6

Co de Description

1

2

3

4

5

16802

18351

18352

18353

18608

Filter

Dispersion bell

Breaker fl ux

Bell pipe

Pipe fi tting with spring

6

7

8

22028

16058

18026

Female extension 3/8" - male 1/4"

Pipe fi tting

Delivery compensation hose length

15 mt

25

English

TORNADO 2

Code 11250: AT 250 1/4"
Code 11200: AT 250 M16x1,5

Code 85014: FILTER 40 MESH - Code 85012: FILTER 20 MESH
Code 37215: FILTER 40 MESH inox - Code 37216: FILTER 20 MESH inox

Code 270: FILTER 100 MESH
Code 271: FILTER 60 MESH

Code 16205: FILTRO 60 MESH
Code 16204: FILTRO 100 MESH
Code16203: FILTRO 200 MESH

PISTON GUNSTOCK FILTERS

Code 11039: Green (30M) - Code 11038: White (60M)
Code 11037: Yellow (100M) - Code 11019: Red (200M)

MX 750

MX 1000 E

MX 1100 E

Code 217550: MX 750 - Code 217560: MX 1000 E - Code 217570: MX 1100 E

Code 18026: 1/4" - 15 mt

ANTIPULSATION HOSE

MANUAL GUN LX-T

Code 14310: NOZZLE 4 mm
Code 14311: NOZZLE 6 mm
Code 14312: NOZZLE 8 mm

26

FAST-CLEAN

TORNADO 2

FAST-CLEAN TIP

07-20
07-40
09-20
09-40
11-20
11-40
13-20
13-40
13-60
15-20
15-40
15-60
17-20
17-40
17-60
19-20
19-40

Nozzles code

19-60
21-20
21-40
21-60
23-20
23-40
23-60
25-20
25-40
25-60
27-20
27-40
27-60
27-80
29-20
29-40
29-60

29-80
31-40
31-60
31-80
33-40
33-60
33-80
39-40
39-60
39-80
43-40
43-60
43-80
51-40
51-60
51-80

English

SUPER FAST-CLEAN

Code 303: GASKET

Code 300: FAST-CLEAN base UE 11/16x16

SUPER FAST-CLEAN TIP

SFC07-20
SFC07-40
SFC09-20
SFC09-40
SFC11-20
SFC11-40
SFC13-20
SFC13-40
SFC13-60
SFC15-20
SFC15-40
SFC15-60
SFC17-20
SFC17-40
SFC17-60
SFC19-20
SFC19-40

Nozzles code

SFC19-60
SFC21-20
SFC21-40
SFC21-60
SFC23-20
SFC23-40
SFC23-60
SFC25-20
SFC25-40
SFC25-60
SFC27-20
SFC27-40
SFC27-60
SFC27-80
SFC29-20
SFC29-40
SFC29-60

SFC29-80
SFC31-40
SFC31-60
SFC31-80
SFC33-40
SFC33-60
SFC33-80
SFC39-40
SFC39-60
SFC39-80
SFC43-40
SFC43-60
SFC43-80
SFC51-40
SFC51-60
SFC51-80

Code 18280: GASKET

Code 18270: SUPER FAST-CLEAN base UE 11/16x16

27

English

TORNADO 2

PLA 1/4”

+ FAST-CLEAN REVERSIBLE

TIP INCLUDED

Code 11420-11425-11430: cm 130-180-240

PLA M16x1,5

+ FAST-CLEAN REVERSIBLE TIP INCLUDED

Code 11421-11426-11431: cm 130-180-240

PAINT ROLLER TELESCOPIC

Code 16988: Roller cover for

rough surfaces

Code 16997: Roller cover for

smooth surfaces

Code 16998: Roller cover for

very smooth surfaces

Code 16999: Roller cover for

semi-rough surface

Code 16780: Extension 120 - 195 cm

28

TORNADO2 VERSIONS

Ref. 16720 Ref. 16730

Due to a constant product improvement programme, the factory reserves the right to modify

technical details mentioned in this manual without prior notice.

AIRLESS PISTON PUMPS

STORM 4 Ref. 37400 STORM 4 Ref. 37520

EXCALIBUR Ref. 18600 EXCALIBUR Ref. 18601

STORM 5 Ref. 38400

MANUFACTURER:

23801 CALOLZIOCORTE - LECCO - ITALY - Via Stoppani, 21
Tel. [phone] - Fax [phone]
E-mail: [e-mail] - Internet http://www.larius.com

DIRECT LINE

CUSTOMERS TECHNICAL SERVICE

Tel. [phone]

Fax [phone]