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NEW EXCALIBUR
Electric piston pump
OPERATING AND MAINTENANCE INSTRUCTION
ITALIANO
Ed. 015 - 02/2019
JOLLY
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Top finish version
Rif. 18774/1
NEW EXCALIBUR
Version on trolley
Rif. 18776
Electric
piston
pumps
DRAGON
Rif. 30184
THOR 220V/50Hz
Long pumping unit Rif. 20705
THOR 220V/50Hz
Short pumping unit Rif. 20700
ZEUS
Rif. K35100
Electric
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diaphragm
pumps
VIKING
Rif. 18741
DALI’
Rif. 18900
GIOTTO
Rif. 12450
MIRO’
Rif. 21500
Due to a constant product improvement programme, the factory reserves the right to modify technical
details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian. The
manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the
incorrect translation of the instructions contained within the original manual in Italian.
ELECTRIC PISTON PUMP
AA
VV
YY
ELECTRIC PISTON PUMP
INTRODUCTION .................................................. p.1
WARNINGS .......................................................... p.2
WORKING PRINCIPLE ........................................ p.3
TECHNICAL DATA ............................................... p.4
B
DESCRIPTION OF THE EQUIPMENT ................. p.5
C
D
TRANSPORT AND UNPACKING ......................... p.10
E
SAFETY RULES ................................................... p.10
Electrical safety precautions .......................... p.11
Conditions of guarantee ................................. p.11
SETTING-UP ........................................................ p.12
F
Connection of the flexible hose to the gun .... p.12
Check on power supply .................................. p.12
Connection of the tooling to the power supply
p.13
G
Preparation of the paint .................................. p.15
WORKING ............................................................ p.15
Start of the painting operations ..................... p.15
Spray adjustment ............................................ p.16
H
Alarms .............................................................. p.17
CLEANING AT THE END OF THE WORK ............ p.17
I
GENERAL MAINTENANCE .................................. p.18
L
ROUTINE MAINTENANCE ................................... p.18
M
Check on the packing unit .............................. p.18
GENERAL MAINTENANCE .................................. p.19
N
PROBLEMS AND SOLUTIONS ........................... p.20
O
CORRECT PROCEDURE OF
DECOMPRESSION .............................................. p.21
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
NEW EXCALIBUR
P
REPLACEMENT OF THE PUMPING
GROUP’S GASKETSE ......................................... p.22
Pit stop maintenance ...................................... p.23
Replacing the foot valve seals ....................... p.23
Replacing the pump unit housing gasket ...... p.24
Replacing the pump unit stem gasket ........... p.26
Correct positioning of the pump unit ............. p.29
SPARE PARTS
RECIRCULATING-SAFETY VALVE GROUP
Q
REF. 16400 ........................................................... p.35
REDUCTION GEAR .............................................. p.36
R
FRAME ................................................................. p.37
S
T
TROLLEY ............................................................. p.37
ELECTRO-CONTROL DEVICE HYDRAULIC
U
COMPLETE REF. P.38 18770 AND
p.38
W
COMPLETE PUMPING GROUP .......................... p.40
X
TOP FINISH ASSEMBLY ...................................... p.42
COMPRESSOR .................................................... p.43
Z
PRESSURE .......................................................... p.44
A A
AIR REGULATOR ................................................. p.45
A B
AIR TANK ............................................................. p.46
TROLLEY TOP FINISH ......................................... p.47
A C
A D
ELECTRIC MOTOR .............................................. p.48
A E
ACCESSORIES .................................................... p.49
VERSIONS ............................................................ p.54
18771
............
Ed. 015 - 02/2019
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased,
you will receive a range of support services
enabling you to achieve the results desired,
quickly and professionally.
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1
NEW EXCALIBUR
WARNINGS
Read this operator’s manual carefully before using the equipment.
An improper use of this machine can cause injuries to people or things.
Do not use this machine when under the influence of drugs or alcohol.
Do not modify the equipment under any circumstances.
Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings
carefully.
See the Technical Details for the equipment given in the Manual.
Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts.
Keep children and animals away from work area.
Comply with all safety standards.
It indicates an accident risk or serious damage to equipment if this warning is not followed.
It indicates a fire or explosion risk if this warning is not followed.
Eliminate all ignition sources such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths.
Keep work area free of debris.
ONLY use this equipment in a well ventilated area.
EARTH ALL THE EQUIPMENT LOCATED IN THE WORK AREA.
Do not form connections or switch light switches on or off if the air contains inflammable fumes.
If electrical shocks or discharges are encountered the operation being carried out using the equipment must be stopped immediately.
Keep a fire extinguisher at hand in the immediate vicinity of the work area.
The table below provides the meaning of the symbols used in this manual in relation to using, earthing,
operating, maintaining, and repairing of this equipment.
It indicates wound and finger squashing risk due to movable parts in the equipment.
Tenersi lontano dalle parti in movimento.
Do not use the equipment without the proper protection.
Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and
prevent any risk of the equipment starting unexpectedly.
Report any risk of chemical reaction or explosion if this warning has not been given.
There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMMEDIATELY
contact a doctor, indicating the type of product injected.
Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.
Do not put your fingers in the spray gun nozzle.
Once work has been completed, before carrying out any maintenance, complete the decompression procedure explained in
this manual.
It indicates important recommendations about disposal and recycling process of products in accordance with the environmental
regulations.
Report any danger of electric shock if the warning and presence of live electrical parts has not been indicated.
Store in a dry place and do not expose to the rain.
Check that the cables are in good condition.
Switch off the equipment and discharge any electricity before cleaning or maintaining the equipment.
Mark any clamps attached to earth cables.
Use ONLY 3-wire extension cords and grounded electrical outlets.
Before starting work make sure that the electrical system is earthed and that it complies with safety standards.
It is obligatory to wear suitable clothing as gloves, goggles and face shield.
Wear clothing that complies with the safety standards in force in the country in which the equipment is used.
Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.
Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of
the equipment during the work, inspection, or maintenance cycles.
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2
Ed. 015 - 02/2019
WORKING PRINCIPLE
A
NEW EXCALIBUR
The NEW J11
EXCALIBUR unit is defined “electric piston pump”.
An electric piston pump is used for high pressure painting without
air (from this process derives the term ”airless”).
The pump is controlled by an electric motor coupled with a
reduction gear.
A cam shaft and a connecting rod allow to obtain the reciprocating
motion necessary to the working of the “pumping group” piston.
The piston movement produces a “vacuum”.
The product is sucked, pushed towards the pump outlet and
then sent to the gun through the flexible hose.
A electronical device on the side of the reduction gear casing,
allows to adjust and control the pressure of the material coming
out of the pump.
When the pump reaches the set value, the motor stops and
starts again when the value decreases.
A safety valve avoiding overpressure, guarantees the total
reliability of the equipment.
“Top Finish” version.
“Top Finish” version allows to choose between Airless and
Mistless painting.
The machine works with basic system Mistless and to choose
the airless system it is necessary to close the air supply and
replace the type of spraying gun.
FRAME mounted
TOp FINISH
version
TROLLEY mounted
Fields of application Applications materials
Indoor
Outdoor
Industrial buildings
Industrial constructions
Redeveloping
Roofing
Lacquer
Waterborne
Acrylic
Primer
Enamels
Fixative
Paints
Emulsions
Impregnants
Antirust
Primer
Ed. 015 - 02/2019
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3
NEW EXCALIBUR
TECHNICAL DATA
B
NEW EXCALIBUR
SUPPLY (single-phase)
RUN GENERATOR SUPPLY
MOTOR POWER
MAX. WORKING PRESSURE
MAX. DELIVERY
MATERIAL OUTLET
MAX DIM. OF THE GUN NOZZLE
WEIGHT
LEVEL OF THE SOUND PRESSURE
LENGTH
WIDTH
HEIGHT
HIGH PRESSURE MANOMETER
GENERATOR MIN. REQUIREMENTS
AIR
COMPRESSOR
AIR TANK
AIR SPRAY REGULATOR
*Available on request with special voltages
PARTS OF THE PUMP IN CONTACT WITH THE MATERIAL Stainless Steel AISI 420B, PTFE; Aluminium
*
Frame mounted
230Vac - 50Hz
minimum 4Kw asynchro-
nous
0,75 kW
210 bar
2,1 L/min
M16 x 1,5 (M)
0,023”
17 Kg
≤ 80dB(A)
(A) 450 mm
(B) 460 mm
(C) 550 mm
0-40 Mpa
4,0 Kw monophase
-
-
-
Trolley mounted
230Vac - 50Hz
minimum 4Kw asynchro-
nous
0,75 kW
210 bar
2,1 L/min
M16 x 1,5 (M)
0,023”
18 Kg
≤ 80dB(A)
(A) 580 mm
(B) 540 mm
(C) 995 mm
0-40 Mpa
4,0 Kw monophase
-
-
-
Top Finish version
230Vac - 50Hz
minimum 4Kw asynchro-
M16 x 1,5 (M)
9,0 Kw monophase
1Kw-1,4HP-230lt./min.
nous
0,75 kW
210 bar
2,1 L/min
0,023”
65 Kg
≤ 80dB(A)
(A) xx mm
(B) xx mm
(C) xx mm
0-40 Mpa
5 lt.
0 ÷ 4 bar
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4
Ed. 015 - 02/2019
NEW EXCALIBUR
FRAME mounted
C
TROLLEY mounted
B
A
C
TOp FINISH
B
version
A
C
B
A
Ed. 015 - 02/2019
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5
NEW EXCALIBUR
DESCRIPTION OF THE EQUIPMENT
C
15
1
2
3
5
4
10
FRAME mounted
14
6
13
8
7
9
16
12
7
11
POS. Description
1
Recirculation tube
2
Output product recirculation
3
Safety-recirculation valve
4
Suction filter
5
Plug filter
6
Pumping group
7
ON/OFFswitch
8
Potentiometer for adjusting the operating pressure
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6
8
5
10
POS. Description
9
Intake product pipe
10
Attack for product delivery
11
Indicator light alarms
12
Airless manual gun
13
Trigger safety clamp
14
Reduction box
15
Handle
16
Frame
Ed. 015 - 02/2019
20
NEW EXCALIBUR
TROLLEY mounted
17
18
19
21
22
Press here to
unlock
POS. Description
17
Recirculation piping with fittings
18
Union
19
Dip hose
POS. Description
20
Trolley
21
Wheel
22
Unlocking manual device
Ed. 015 - 02/2019
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7
NEW EXCALIBUR
TOp FINISH version
23
29
28
25
24
27
26
24
POS. Description
23
Version Top Finish
24
Air regulator
25
Air tank
26
Mist-less 09 hand gun
27
Carter
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8
30
31
POS. Description
28
Compressor unit
29
Wheels
30
Pressure switch
31
Manometer
Ed. 015 - 02/2019
NEW EXCALIBUR
Ed. 015 - 02/2019
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9
NEW EXCALIBUR
TRANSPORT
D
AND UNPACKING
•
The packed parts should be handled as indicated
in the symbols and markings on the outside of the
packing
•
Before installing the equipment, ensure that the area
to be used is large enough for such purposes, is
properly lit and has a clean, smooth floor surface
•
The manufacturer will not be responsible for the
unloading operations and transport to the workplace
of the machine
•
Check the packing is undamaged on receipt of the
equipment. Unpack the machine and verify if there
has been any damage due to transportation
In case of damage, call immediately LARIUS and
the Shipping Agent. All the notices about possible
damage or anomalies must arrive timely within 8
days at least from the date of receipt of the plant
through Registered Letter to the Shipping Agent and
to LARIUS
E
• THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT
ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT
THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUT THE GENERAL RULES FOR ACCIDENT
PREVENTION IN COMPLIANCE WITH INTERNATIONAL
REGULATIONS AND WITH THE LAWS OF THE COUNTRY
WHERE THE PLANT IS USED.
.
.
The user is responsible for the operations of unloading and handling and should use the maximum
care so as not to damage the individual parts or
injure anyone.
To perform the unloading operation, use only qualified
and trained personnel (truck and crane operators, etc.)
and also suitable hoisting equipment for the weight
of the installation or its parts.
Follow carefully all the safety rules.
The personnel must be equipped with the necessary
safety clothing.
.
.
.
The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where the
plant is installed and used.
It is nevertheless sound practice to recycle packaging materials in an environment-friendly manner as
much as possible
.
SAFETY RULES
•
THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY
COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE
COUNTRY WHERE THE PLANT IS INSTALLED AND USED.
Read carefully and entirely the following instructions before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools, expendable materials other than
those recommended by the manufacturer can be
a danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
• KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
• ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL
STANCE.
• BEFORE USING THE TOOL, ENSURE THERE ARE NOT
DAMAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
• ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY
AND THE REGULATIONS IN FORCE.
• KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE
EQUIPMENT OUT OF THE WORK AREA.
• NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
• NEVER POINT THE SPRAY GUN AT YOURSELVES OR
AT OTHER PEOPLE. THE CONTACT WITH THE CASTING
CAN CAUSE SERIOUS INJURIES. IN CASE OF INJURIES
CAUSED BY THE GUN CASTING, SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF THE PRODUCT
INJECTED. NEVER UNDERVALUE A WOUND CAUSED BY
THE INJECTION OF A FLUID.
• ALWAYS DISCONNECT THE SUPPLY AND RELEASE
THE PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY CHECK OR PART REPLACEMENT OF THE
EQUIPMENT.
• NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK
REGULARLY THE COMPONENTS OF THE SYSTEM. REPLACE THE PARTS DAMAGED OR WORN.
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10
Ed. 015 - 02/2019
NEW EXCALIBUR
• TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN
BEFORE USING THE EQUIPMENT.
• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STANDARD KIT. THE USE OF ANY ACCESSORIES OR TOOLING
OTHER THAN THOSE RECOMMENDED IN THIS MANUAL,
MAY CAUSE DAMAGE OR INJURE THE OPERATOR.
• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE
CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO
MOVE THE EQUIPMENT. NEVER USE A DAMAGED OR A
REPAIRED FLEXIBLE HOSE.
The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks.
It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.
Electrical safety precautions
• Check the switch is on the "OFF" position before connecting
the cable to the mains
• Never carry a plugged-in equipment.
• Disconnect the equipment before storing it and before
performing any maintenance operation or replacing of
accessories.
• Do not carry the equipment neither unplug it by pulling the
electric cable.
• Protect the cable from heat, oil and sharp edges.
• When the tool is used outdoors, use only an extension
cable suited for outdoor use and so marked.
Never attempt to tamper with the calibre of instruments.
.
• NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOLVENTS IN CLOSED PLACES.
• NEVER USE THE TOOLING IN PRESENCE OF POTENTIALLY
EXPLOSIVE GAS.
Always check the product is compatible with the
materials composing the equipment (pump, spray
gun, flexible hose and accessories) with which it
can come into contact. Never use paints or solvents containing halogen hydrocarbons (as the
methylene chloride).
If these products come into contact with aluminium
parts can provoke dangerous chemical reactions
with risk of corrosion and explosion.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID
INHALATION AND CONTACT BY USING PROTECTION GLOVES, GOGGLES AND PROPER
FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE
PROTECTION OF HEARING IN CASE OF WORK
NEAR THE PLANT.
• Take care when the pumping rod is moving.
Stop the machine whenever someone is within its vicinity.
• Repairs of the electrical equipment should only be carried
out by skilled personnel, otherwise considerabledanger to
the user may result.
CONDITIONS OF GUARANTEE
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable national legislation;
- incorrect or faulty installation;
- modifications, interventions and maintenance that
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the instructions provided.
Ed. 015 - 02/2019
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11
NEW EXCALIBUR
SETTING-UP
F
CONNECTION OF THE FLEXIBLE HOSE TO THE GUN
• Connect the high pressure flexible hose
(F2)
and to the gun
use of two wrenches is suggested)
NEVER use sealants on fittings’ threads
It is ADVISED to mount a high pressure manometer at the
pump outlet (see on page “Accessories”) to read the product
pressure
• It is recommended to use the hose provided with the
standard kit (ref. 18036).
NEVER use a damaged or a repaired flexible hose.
.
(F3)
ensuring to tighten the fittings (the
(F1)
to the pump
.
.
F2
CHECK ON POWER SUPPLY
Make sure that the electrical system is earthed
and complies with regulations.
• Check the mains voltage corresponds to the equipment’s
rating.
F1
F3
• The supply cable is provided without plug.
Use a plug which guarantees the plant earthing.
Only a technician or a skilled person should perform the
connection of the plug to the electric cable.
Should anyone use an extension cable between
the tooling and the socket, it must have the same
characteristics as the cable supplied (minimum
diameter of the wire 2.5 mm
length of 50 mt. Higher lengths and lower diameters can provoke excessive voltage falls and also
an anomalous working of the equipment
2
) with a maximum
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Ed. 015 - 02/2019
NEW EXCALIBUR
CONNECTION OF THE TOOLING TO THE POWER SUPPLY
• Check the switch (F4) is on the “OFF” (0) position before
connecting the cable to the mains.
• Place the pressure control knob (F5) on the “MIN” position
(turn counterclockwise).
OFF
• Press the switch (F4) of the equipment “ON” (I).
• Turn clockwise the pressure control knob (F5) so as the
machine works at idle speed.
ON
F4
• Ensure the gun (F3) is without nozzle.
F5
F3
F4
F5
Ed. 015 - 02/2019
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13
NEW EXCALIBUR
• Open the recirculating-safety valve (F6).
F6
•
Visually check that the wash fluid starts to re-circulate
within the tank
F6F6
(F7).
F7
CLOSED
It sprays out of the spray
gun
It re-circulates back into
the tank without spraying
OPEN
• Turn the pressure setting knob (F5) clockwise to the “CIR-
CULATION & WASHING” position (drop symbol).
F5
Circulation and
washing
• Turn the pressure adjustment handle (F5) clockwise to
stop the pump.
• Closed the recirculating-safety valve (F6).
F5
• Turn pressure regulating knob (F5) clockwise a little so
that the machine idles.
Circulation
F5
and washing
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14
F5
Ed. 015 - 02/2019
NEW EXCALIBUR
• Point the gun (F3) into a container (F8) keeping the trigger
pressed (so as to drain the oil inside) till a clean solvent
comes out. Now, release the trigger.
F3
F8
• Remove the suction pipe and take away the solvent tank.
• Point the gun into the solvent tank and press the trigger
so as to recover the residual solvent.
• As the pump idles, press the “OFF” (0) switch to stop the
tooling.
WORKING
G
START OF THE PAINTING OPERATIONS
• Use the tooling after performing all the SETTING UP
operations above described.
• Dip the suction pipe (G1) into the product tank.
G1
Absolutely avoid to spray solvents indoors. In addition, it is recommended to keep away from the
pump in order to avoid the contact between the
solvent fumes and the electric motor.
• Now the machine is ready. Should you use water paints,
besides the solvent wash, a wash with soapy and then
clean water is suggested.
• Insert the gun trigger lock and assemble the nozzle.
PREPARATION OF THE PAINT
• Make sure the product is suitable to be used with a spray
gun.
• Mix and filter the product before using it. For filtration,
use CLOSE-MESH (ref. 214) and LARGE-MESH (ref.215)
LARIUS METEX braids.
Make sure the product to be used is compatible
with the materials employed for manufacturing the
equipment (stainless steel and aluminium).
Because of that, please contact the supplier of the
product.
• Open the recirculating-safety valve (G2) (turn clockwise so
as the pin slides on the cam track).
G2
G2G2
Never use products containing halogen hydrocarbons (as
methylene chloride). If these products come into contact with
aluminium parts of the equipment, can provoke dangerous
chemical reactions with risk of explosion.
Ed. 015 - 02/2019
CLOSED
It sprays out of the spray
gun
It re-circulates back into
the tank without spraying
OPEN
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15
NEW EXCALIBUR
• Press the switch “ON” (I) of the equipment and turn a little
the pressure control knob clockwise (G3), so as the machine
works at the idle speed.
G3
• Close the recirculating-safety valve (G2) (turn clockwise till
the valve has released).
G2
• Now the machine carries on sucking the product till the
flexible hose is full, up to the gun.
Then it will stop automatically.
• Adjust the work pressure with the knob (G3).
SPRAY ADJUSTMENT
• Slowly turn clockwise the pressure control knob to reach
the pressure value in order to ensure a good atomization
of the product.
• Make sure the product recycles from the return tube (G4).
G4
• An irregular and marked spray on the sides indicates a low
working pressure. On the contrary, a too high pressure
causes a high fog (“overspray”) and waste of product.
• In order to avoid overthickness of paint, let the gun advance
sideways (right-left) when spraying.
• Always paint with regular parallel bands coats.
• Keep a safety and constant distance between the gun
and the support to be painted and also keep yourselves
perpendicular to it.
NEVER point the spray gun at yourselves or at
other people.
The contact with the casting can cause serious
injuries.
In case of injuries caused by the gun casting, seek
immediate medical advice specifying the type of
the product injected.
Recirculating-safety valve: when working at the
maximum pressure available, releasing the gun
trigger sudden increases of pressure can occur.
In this case, the recirculating-safety valve opens
automatically eliminating part of the product from
the recirculating tube.
Then it closes so as to go back to the first working
conditions.
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ALARMS
• Flashing lamp (G4) for alarms:
NEW EXCALIBUR
LED
1
2
3
4
5
6
7
G5
ALARMS
Maximum current exceeded
Overheating Head Control
Overheating motor
(not implemented)
High voltage feeding current
Low voltage feeding current
No earthing
Faulted pressure sensor
H2
H1
• Release the residual pressure by holding down the trigger
of the gun and pointing it into a container.
• Open the recirculating-safety valve (H3) to release the
pressure in the circuit.
H3
• Lift the suction pipe and replace the product tank with that
of the solvent (ensure it is compatible with the product being
used).
• Unscrew the gun nozzle (do not forget to clean it with solvent).
• Press the switch (H2) ON and turn a little the pressure
control knob (H1) clockwise so as the machine works till
the motor starts.
• Make sure the solvent recycles the washing fluid from the
return tube.
• Close the recirculating-safety valve (H3).
• Point the gun (H4) into the product tank (H5) and, keeping
the trigger pressed, release the remaining product till a
clean solvent comes out. Now, release the trigger.
8
CLEANING AT THE END OF THE WORK
H
Recycling stop (after 15 min.)
• Reduce pressure to the minimum (turn counterclockwise
the pressure control knob (H1) ).
• Press the switch (H2) placed on the box of the electric
motor, to stop the equipment.
Ed. 015 - 02/2019
H4
H5
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17
NEW EXCALIBUR
• Lift again the suction pipe and remove the solvent tank.
• Now point the gun into the solvent tank and press the
trigger so as to recover the residual solvent.
• As the pump starts idling, press the switch OFF (0) to
stop the equipment.
• In case of long storage, we recommend you to suck and
to leave light mineral oil inside the pumping group and the
flexible hose.
Follow the washing procedure before using again
the equipment.
L
CHECK ON THE PACKING NUT
Daily check the packing nut is tight in order to avoid wastes
but not excessively to prevent the piston from seizing and
the gaskets from wearing.
• For tightening, use the wrench supplied (ref. 11503).
ROUTINE MAINTENANCE
Ref. 11503
Dowel
GENERAL MAINTENANCE
I
D
ischarge the pressure in the pump unit (open
the discharge valve) before carrying out any
maintenance.
• Use the lubricant supplied (ref. 16340) to allow an easy
DAILY
• Clean the lters;
• Clean the nozzles;
• Clean all the varnish circuit with a specic product;
• Check the fuel motor (see the maintenance table).
PERIODICALLY
• Check the pumping gaskets draft (if the product draws,
replace gaskets);
• Clean the mobile parts from the varnish deposits (spray
guns, etc.);
• Check that the tubes and all the ttings are correctly locked.
Daily top up the packing nut.
Oil ring
ALWAYS DISCONNECT THE POWER SUPPLY
AND RELEASE THE PRESSURE IN THE PUMPING
GROUP (open the drain valve) BEFORE TIGHTENING THE PACKING NUT
sliding of the piston inside the gasket group.
Ref. 16340
.
www.larius.eu
18
Ed. 015 - 02/2019
WARNING PLATE
M
NEW EXCALIBUR
Code 16801
Code 16858
Code 16859
Code 16850
Ed. 015 - 02/2019
Code 16856
Code 18044
Code 16852
Code 32038
Code 16854
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19
NEW EXCALIBUR
PROBLEMS AND SOLUTIONS
N
Problem
Problem
• The equipment does not start
• The equipment does not suck the
product
Cause
Cause
• Lack of voltage;
• Considerable drops in mains voltage;
• On/Off switch disconnected;
• Breakdown of pressure transmitter;
•
Breakdown of motor electric control box;
• The line of material coming out of the
pump is already under pressure;
• The product is solidied inside the
pump;
• Suction lter clogged;
• Suction ilter too ne;
• The equipment sucks air;
Solution
Solution
• Check the correct connection to
the power supply;
• Check the extension cable;
• Ensure the On/Off switch is on the
“on” position and turn clockwise
the pressure control knob;
• Verify and replace it, if necessary;
• Verify and replace it, if necessary;
• Open the drain valve to release
pressure in the circuit;
• Open the drain valve to release
pressure in the circuit and stop
the machine. Disassemble the
pumping group and the pressure
transmitter and clean;
• Clean or replace it;
• Replace it with a larger-mesh lter
(with very dense products, remove
the filter);
• Check the suction pipe;
• The equipment sucks but does not
reach the pressure desired
• When pressing the trigger, the
pressure lowers considerably
• The pressure is normal but the
product is not atomized
• The atomization is imperfect
•
When releasing the trigger of the
gun, the equipment does not stop
(the motor runs slowly and the
piston rod keeps on going up and
down)
• Lack of product;
• The equipment sucks air;
• The recirculating-safety valve is open;
• The gaskets of the pumping group
• Suction or delivery valve dirty;
• Nozzle too big or worn;
• The product is too dense;
• The lter of the gun-butt is too ne;
• The nozzle is partially clogged;
• The product is too dense;
• The lter of the gun-butt is too ne;
• The nozzle is worn;
• The gaskets of the pumping group
• Suction or delivery valve dirty;
• Recirculating-safety valve defective;
are worn;
are worn;
• Add the product;
• Check the suction pipe;
• Close the recirculating-safety val-
ve;
• Replace the gaskets;
• Disassemble the pumping group;
• Replace it with a smaller one;
• Dilute the product, if possible;
• Replace it with a larger-mesh lter;
• Clean or replace it;
• Dilute the product, if possible;
• Replace it with a larger-mesh lter;
• Replace it;
• Replace the gaskets;
• Disassemble the pumping group
and clean;
• Verify and replace it, if necessary;
Always close the air compressed supply and unload the plant pressure before performing any check or replacement of pump parts (see "correct procedure of decompression").
www.larius.eu
20
Ed. 015 - 02/2019
O
CORRECT PROCEDURE OF
DECOMPRESSION
• Insert the gun clamp (O1).
O1
Clamp inserted
NEW EXCALIBUR
• Disconnect the power supply cable (O4).
O4
Clamp released
• Move the switch (O2) to the OFF position to stop the
equipment.
• Reduce pressure to the minimum (turn counterclockwise
the pressure control knob (O3)).
• Release the gun clamp (O1), point the gun into the tank
• Open the recirculating-safety valve (O5) to release the
OFF
of the product and press the trigger to release pressure.
At the end of the operation, insert the gun clamp.
residual pressure always clockwise.
O5
Ed. 015 - 02/2019
O2
O3
WARNING :
If the equipment is still under pressure after performing the operations above described because of
the nozzle or the flexible hose clogged, proceed
as follows:
• Loosen very slowly the gun nozzle.
• Release the clamp.
• Point the gun into the container of the product
and press the trigger to release pressure.
• Loosen very slowly the fitting of connection
from the flexible hose to the gun
• Clean or replace the flexible hose and the
nozzle.
www.larius.eu
.
21
NEW EXCALIBUR
REPLACEMENT OF THE PUMPING GROUP’S GASKETS
P
• Carry out this operation after cleaning the tooling.
Always disconnect the power supply and release
pressure before going on with the operations (fol-
low the “correct procedure of decompression”).
• Use a 19 mm spanner to unscrew the ring nut (P1) on the
feed pipe in order to make the operation easier.
P1
P6P5
• Unscrew the fixing ring nut (P7), to the end of the thread
using a 45 mm spanner.
P7
• Release the plastic covering (P2).
• Use a screwdriver (P3) to turn the motor(P4) until the piston
stem is at the bottom of its stroke and then move the conrod to a position in which it can be reached to remove it.
P2
P4
P3
• Unscrew the suction casing using a 32 mm spanner as
illustrated. If necessary, remove the suction pipe (P8) before
continuing with the other operations.
• Remove the locking pin (P5) using pliers (P6).
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22
P8
Ed. 015 - 02/2019
• Disconnect the pumping group by unscrewing the fastening
nut (wrench 45).
• Unscrew the pumping group from the housing.
You can now work easily as the pump casing has been freed.
• Grip the complete pump unit (P9) in a vice (P10) (as shown).
P10
P9
NEW EXCALIBUR
• Remove the pump unit (P13) from the foot valve (P14) as
shown.
Inspect the two parts separately.
• Slacken the ring nut (P11) by two full turns using the special
pin (P12) supplied.
Turn anticlockwise as shown.
P11
P12
P13
P14
PIT STOP MAINTENANCE
Replacement of upper and lower gaskets 25 minutes.
REPLACING THE FOOT VALVE SEALS
• Replace the PTFE gasket (P15) located under the ball
seating (P16).
• Use a 36 mm spanner to unscrew the pump unit as shown.
Ed. 015 - 02/2019
• Check that the surfaces of the ball seating (P16) and the
ball (P17) are not damaged. If necessary, replace both of
them.
• Fit them again using the component sequence shown.
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23
NEW EXCALIBUR
P15
P17
P16
REPLACING THE PUMP UNIT HOUSING UPPER GASKET
• Remove the piston stem (P18) from the pump unit housing
(P19) as shown.
• Unscrew the gasket compression ring nut (P20) completely.
All the gaskets in the unit must be replaced at the same
time to allow the machine to work properly.
P20
• Remove the upper stainless steel female ring (P21) as
shown.
P18
P19
P21
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24
P21
Ed. 015 - 02/2019
• Remove the series of gaskets contained inside the pump
unit housing, as shown.
1
NEW EXCALIBUR
4
Grey polyethylene
5
Upper white
PTFE
3
2
Grey polyethylene
Lower white PTFE
• Remove the lower stainless steel male ring (P22) as shown.
P22
Ed. 015 - 02/2019
Waxed leather
• Fit the new gasket kit according to the component sequence
shown in the figure.
www.larius.eu
25
NEW EXCALIBUR
UPPER
P23
Steel female ring
Code 16106
PTFE white
Code 16107
Polyethylene
grey Code 16124
Waxed leather
Code16155
Polyethylene
grey Code 16124
PTFE grey
Code 16107
P24
REPLACING THE PUMP UNIT STEM GASKET
• Secure the stem (P19) in a vice as shown.
P19
Steel male ring
Code 16108
• Remove the PTFE O-ring (P23) and replace it with a new
one (P24).
www.larius.eu
26
Ed. 015 - 02/2019
NEW EXCALIBUR
• Use a 10 mm spanner to unscrew and remove the stem
(P19) as indicated.
• Remove the complete gasket kit (P25) from the stem (P19),
as shown, in order to replace it.
P19
LOWER
P19
P25
• Fit the new gasket kit according to the component sequence
shown in the figure.
Check the scraper for wear (Ref. 18648).
Replace if necessary.
Steel male ring
Code 18644
PTFE white
Code 16117
Polyurethane red
Code 16114
PTFE White
Code 16117
Polyethylene grey
Code 16136
Steel female ring
Code 18645
PTFE scraper ring
Code 18648
Ed. 015 - 02/2019
www.larius.eu
27
NEW EXCALIBUR
• Replace the grey polyethylene lipped gasket (P26) for the
valve piston.
• Refit according to the assembly order and the alignment
of the lip (as shown).
Check the surfaces of the ball (P27) and ball seating (P28),
and replace both if damaged.
P26
P28
P27
• Insert the stem (P19) into the housing (P18) rotating it as
P29
you do so in order to allow it to slide more easily and to
avoid damaging the upper gaskets.
• Assemble the components as shown.
P19
P18
• Lubricate the O-ring (P30) (Ref. 16126) with grease, as
shown.
Vaseline is recommended for this task.
• Lubricate the gaskets (P29) and the stem.
Vaseline is recommended for this task.
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28
P30
Ed. 015 - 02/2019
NEW EXCALIBUR
• Put liquid PTFE on the first two turns(P31) and (P32) to avoid
the two components coupled as shown from unscrewing.
P32
P31
• Make the piston stem (P19) fitted previously complete a
full stroke as shown.
P19
• Use the pin (P12) supplied to tighten the gasket compression
ring nut (P11).
Close this until it is fully touching, without forcing.
• Use a 36 mm spanner to screw on the pump unit (P10).
P10
P11
P12
CORRECT POSITIONING OF THE PUMP UNIT
Once the unit has been refitted, proceed as follows:
• Check the position of the con rod, which should be positioned at its lower stopping point.
Ed. 015 - 02/2019
• Put the entire pump unit (P10) inside the reduction cover
(P33) as shown.
www.larius.eu
29
NEW EXCALIBUR
• Use a gauge to measure the gap between the base of the
template and the start of the tightening groove.
The reference value (see drawing) must be 18 mm.
The maximum tolerance accepted for correct operation is 21 mm maximum and 16 mm minimum.
P10
P33
P10
• Screw the entire pump unit onto the front template, making
sure that the end of the stem is centred in relation to the
groove in the con rod (P34).
• Centre the two holes (con rod + stem) and insert the stopping
pin (P35) inside the con rod (P34).
• Check that the closing spring (P36) in the con rod (P34)
goes into the pin seating when closed (as shown).
P36 P35 P34
18 mm
18mm min. 16mmmax. 21mm
Reference
• Screw the entire pump unit (P10) inside the reduction cove.
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30
Ed. 015 - 02/2019
NEW EXCALIBUR
• Once the unit has been positioned correctly, tighten the
lock nut (P37) hard against the front template.
To tighten, use a 45 mm spanner.
P37
• Close the inspection cover (P2) again.
• For correct reassembly, see the exploded diagram for the
pump unit, and invert the order used for disassembly.
REPLACEMENT OF THE BALL RELEASE GROUP SEAL
In case there is a loss of material from the ball release group
(P39), it is necessary to replace the gasket (X1) as shown.
P2
• Fit the suction pipe (P8).
Put PTFE tape or liquid PTFE over the threaded part (P39)
before screwing it onto the foot valve..
AppLY
pTFE
P40
X1
Ed. 015 - 02/2019
P39
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31
NEW EXCALIBUR
SPARE PARTS FRAME MOUNTED
SPARE PARTS FRAME MOUNTED
Frame
O
S
pag. 37
Drive assembly
O
R
page 36
Complete electro-hydraulic control device
O
U
Ref. 18770 and 18771
Page 38
O
AD
Accessories
page 49
Electric motor
O
AC
page. 48
Recirculating-safety valve group ref. 16400
O
Q
Page 35
Complete pumping
O
V
page 40
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32
Ed. 015 - 02/2019
NEW EXCALIBUR
SPARE PARTS TROLLEY MOUNTED
SPARE PARTS TROLLEY MOUNTED
Trolley
O
T
page 37
Drive assembly
O
R
page 36
Complete electro-hydraulic control device
O
U
Ref. 18770 and 18771
Page 38
O
AD
English
Accessories
page 49
Electric motor
O
AC
page 48
Recirculating-safety valve group
O
Q
ref. 16400 page 35
Complete pumping
O
V
page 40
Ediz. 013 - 04/2016
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33
NEW EXCALIBUR
SPARE PARTS TOP FINISH VERSION
SPARE PARTS TOP FINISH VERSION
O
Y
O
AC
PRESSURE
page 44
Electric motor
page 48
AIR REGULATOR
O
Z
page 45
Complete electro-hydraulic control
U
device Ref. 18770 and 18771
Page 38
O
W
O
AB
Trolley
page 47
Assembly
page 42
Drive assembly
O
R
page 36
Recirculating-safety valve
O
Q
group ref. 16400
page 35
Compressor
X
page 43
O
AA
AIR TANK
page 46
Complete pumping
O
V
page 39
O
AD
Accessories
page 49
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34
Ed. 015 - 02/2019
RECIRCULATING-SAFETY VALVE GROUP REF. 56563
9
Q
FOR ALL VERSIONS
WARNING: Always indicate code and quantity for each part required.
NEW EXCALIBUR
1
2
3
6
45
7
8
Ediz. 013 - 04/2016
Pos. Code Description
- 56563 Recirculating-safety valve group
1 4033 OR 2062
2 16415 Valve housing
3 53007/3 OR 2018
4 16419 Ring BK 2018
5 16420 Complete rod
6 16410 Spring
7 16409 Clamping ring
8 16408 Pin
9 16405 Knob
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35
NEW EXCALIBUR
DRIVE ASSEMBLY
R
FOR ALL VERSIONS
WARNING: Always indicate code and quantity for each part required.
26
27
28
20
19
1
1A
9
8
13
6
9
13
11
10
7
10
12
24
25
23
17
16
15
5
14
3
4
2
2A
Pos. Code Description
1
1A
2
2A
3
4
5
6
7
8
9
10
11
12
13
18660/220
18660/110
18770
18771
18650
18649
18663
18672
18680
18673
18667
18681
18665
18664
4233
Electric motor 220V 50Hz
Electric motor110V 60Hz
Compl. electro-hydraulic box 220V
Compl. electro-hydraulic box110V
Complete rod
Complete sleeve
Cover
Complete toothed gear
Complete toothed driving gear
Complete connecting rod
Cam bushing
Driving cam
Spring
Bushing
Centering pin
18
Pos. Code Description
14
18685
15
18666
16
18629
17
9173 Screw
18
18790
19
8029 Screw
20
32005 Washer
23
7059 Screw
24
34009 Washer
25
37406 Screw
26
18686
27
18677
28
18044
Scraper ring
Pin for connecting rod
Tin plate door
Complete h.p. hose for connection
Front label
Warning label
Flashing label
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36
Ed. 015 - 02/2019
FRAME
S
WARNING: Always indicate code and quantity for each part required.
NEW EXCALIBUR
2
1
5
3
Pos. Code Description
1
18765
2
18699
3
18698
4
18698A
5
37403
5
4
Handle
Handgrip
Frame tube - left
Frame tube - right
Frame cap
TROLLEY
T
2
5
4
6
7
8
Pos. Code Description
1
1
3
4
5
4
6
7
9
9
18765
2
18631
3
37406 Screw
4
34009 Washer
5 7059 Screw
6 91047 Washer firm wheel
7 37218 Wheel
8 18632 Frame
9
37403 Caps
Handle
Handgrip
Ed. 015 - 02/2019
www.larius.eu
37
19
NEW EXCALIBUR
U COMPLETE ELECTRO-HYDRAULIC CONTROL DEVICE
REF. 18770 E 18771 FOR ALL VERSIONS
WARNING: Always indicate code and quantity for each part required.
18
17
16
15
14
13
3
19 20
29
22
28
12
27
10 11
2
4
5
24 25 25 26
21
23
26
25
1
9
24
www.larius.eu
38
6 7 8
Ed. 015 - 02/2019
NEW EXCALIBUR
Pos. Code Description Q.ty
18770
Complete electro-hydrau-
1
lic control 220V/50Hz
18771
Complete electro-hydrau-
1
lic control 110V/60Hz
1
2
3
4
5
5
6
7
8
9
10
11
12
56533
18654
18625
16400
18654/220
18654/110
56534
16205
18627
56535
96206
18614
5933
Electro ID box
Cover box
Gasket
Recirculating-safety valve
Electronic card 220V
Electronic card 110V
Complete filter cap
Filter sieve
Filter sieve support
Or
Union
Union
Switch
1
1
1
1
1
1
1
1
1
1
1
1
1
Pos. Code Description Q.ty
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
18689
18684
18692
18693
18682
18687
18871
18870
96208
18694
18872
5379
5339
5114
4019
5737
95210
Orm 1
Gasket
Pressure sensor
Potentiometer
Plug
Pressure label
Cable fastener
Power cable
Union
Control knob
Spacer card
Screw
Washer
Nut
Screw
Washer
Dowel
1
1
1
1
1
2
1
2
1
1
2
3
2
4
4
1
Ed. 015 - 02/2019
www.larius.eu
39
NEW EXCALIBUR
1
12
13
16
17
14
COMPLETE PUMPING GROUP REF. 56562
V
WARNING: Always indicate code and quantity for each part required.
2
3
4
5
COMPLETE CONNECTION TUBE
REF. 18790
COMPLETE HYDRAULIC SLEEVE
REF. 56565
6
23
24
7
8
9
10
11
15
26
RIF. 56526
25
18
19
20
21
22
REF. 18650
COMPLETE HYDRAULIC ROD
Pos.
Description Description
0 56562 Complete hydraulic group
1 16109 Ring packing
2 16127 Locking nut
3 16105 Upper gaskets kit
4 96208/1 Fitting
5 18640/1 Pumping unit
6 16126 OR
7 18642 Ball guide
8 33028 Ball ø 11mm
9 91018 Ball housing
10 18643 ORM
11 56536 Foot valve body
12 4077 OR
13 56540 Disk
40107 : Complete pump repair kits
40106 : Pump maintenance kit
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40
Pos.Code Code
14 9288 Spring
15 56547 Releasing rod
16 56538 Guiding bushing
17 56541 Nut M6 stopper
18 18652 Piston rod
19 16130 Ball ø 5/16”mm
20 18651 Lower gaskets kit
21 18648 Scraper ring
22 18655 Complete rod valve
23 18640/3 ORM
24 18640/2 Sleeve
25 18640 Pumping unit complete
26 91026 Nut M6
18854 : Foot valve kit
18855 : Gasket kit lower + higher
Ed. 015 - 02/2019
GASKETS ASSEMBLY
NEW EXCALIBUR
UPPER SEALS
Steel female ring
Code 16106
PTFE white
Code 16107
Polyethylene
grey Code 16124
Waxed leather
Code16155
Polyethylene
grey Code 16124
PTFE grey
Code 16107
Steel male ring
Code 16108
LOWER SEALS
Steel male ring
Code 18644
PTFE white
Code 16117
Code
16132
Code
16105
Ed. 015 - 02/2019
Polyurethane red
Code 16114
PTFE White
Code 16117
Polyethylene grey
Code 16136
Steel female ring
Code 18645
PTFE scraper ring
Code 18648
www.larius.eu
Code
16133
Code
18651
41
NEW EXCALIBUR
MACHINE ASSEMBLY FULL TOP FINISH
W
WARNING: Always indicate code and quantity for each part required.
7
6
5
4
3
2
1
Pos. Code Description Q.ty
1
18774
2 18796
3 18793
4 18795
Excalibur 230V 1
Air tank 1
Compressor air 1
Air regulator
1
Pos. Code Description Q.ty
7
18797
-
16602
-
18182
-
37216
Upper carter 1
Junction connection
Dip hose
Stainless steel filter
1
1
1
5 18792 Trolley
6 18794 Pressure
www.larius.eu
42
1
-
18654/220
Electronic card
1
1
Ed. 015 - 02/2019
AIR COMPRESSOR ASSEMBLY GROUP REF. 18793
8
X
VERSION ONLY TOP FINISH
WARNING: Always indicate code and quantity for each part required.
10
5
1
9
12
NEW EXCALIBUR
2
3
4
11
6
Pos. Code Description Q.ty
1
2
3
30542/1
18798
5263
Air compressor 1
Compressor bracket 1
Washer UNI 6592 Ø 6 9
3
5
7
Pos. Code Description Q.ty
7
6151
Screw TCE UNI 5931 M8x50 4
8
8042
9
18784
Nut locking UNI 7473 M6 4
Electrical box 1
4
91062
5
510026
6
96031
Ed. 015 - 02/2019
Screw TCE UNI 5931 M6x20 4
Washer UNI 6592 Ø 8 8
Screw TCE UNI 5931 M8x25 4
10
11
12
3637
32024/1
18463
Nut locking UNI 7473 M8 4
Washer Ø 8x24 4
Spacer 4
www.larius.eu
43
NEW EXCALIBUR
ASSEMBLY PRESSURE COMPRESSOR REF. 18794
Y
VERSION ONLY TOP FINISH
WARNING: Always indicate code and quantity for each part required.
12 13
11
1123 4
10
6
15
8
5
7
6
9
14
Pos. Code Description Q.ty
1
4515
2
8083
3
22047
4
33012
5
30559
6
16053
7
22753
8
22027
www.larius.eu
44
Collar 1/2” 2
Cap 1/4” 1
M-F Extension 1/4 1
Copper Gasket 1/4” 1
Exhaust valve 1
Air connection 1/4 pipe Ø10 2
Connection T 1/4” MFF 1
Reduction M-F 1/4 - 1/8 1
Pos. Code Description Q.ty
9
10
11
12
13
14
15
8167
30536
18772
5255
4801
30559/1
22027
BP Manometer 0-10 bar 1
Pressure switch 1
Extension 1/4” FF 1
MF Elbow 1/4” 1
Reduction 3/8 - 1/4 FM 1
One-way valve 3 way 1
Extension MF 1
Ed. 015 - 02/2019
AIR REGULATOR ASSEMBLY REF. 18795
Z
VERSION ONLY TOP FINISH
WARNING: Always indicate code and quantity for each part required.
8
7
6
NEW EXCALIBUR
5
Pos. Code Description Q.ty
1
8167
BP Manometer 0-10 bar 1
4
2
1
Pos. Code Description Q.ty
5
16053
3
Air connection 1/4 pipe Ø10 1
2
3344
3
96028
4
4004
Ed. 015 - 02/2019
Regulator 1/4” 0-8 bar 1
Adapter 1/4 - 194 CON-CIL 1
Ball valve 1
6
54004
7
950633
8
510510
TCE Screw UNI 5931 M6x16 2
Washer Ø6 UNI 6592 2
Bracket for regulator 1
www.larius.eu
45
NEW EXCALIBUR
ASSEMBLY AIR TANK REF. 18796
AA
VERSION ONLY TOP FINISH
WARNING: Always indicate code and quantity for each part required.
2
5
4
7
8
9
8
6
1
2
3
Pos. Code Description Q.ty
1
30540
2
16053
3
5255
4
3365
5
9902
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46
Air tank 1
Air connection 1/4 pipe Ø10 2
Elbow 1/4” MF 1
Elbow 1/4” MM 1
Check valve 1
Pos. Code Description Q.ty
6
8042
7
95063
8
20436
9
18798
Nut locking UNI 7473 M6 2
Washer UNI 6592 Ø6 4
Screw TCE UNI 5931 M6x60 2
Spacer 2
Ed. 015 - 02/2019
NEW EXCALIBUR
AB
ASSEMBLY TROLLEY REF. 18792
VERSION ONLY TOP FINISH
WARNING: Always indicate code and quantity for each part required.
1
2
3
4
5
6
7
8
Pos. Code Description Q.ty
1
30301
2
95159
3
18914
4
18791
Ed. 015 - 02/2019
Handle
Pipe cap Ø30 2
Bushing for trolley handle 2
Trolley frame 1
Pos. Code Description Q.ty
1
5
18902
6
37238 Wheel
7
20305
8
30304 Caps
Pin Ø6 2
Ø260 2
Wheel washer 2
Ø40 2
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47
NEW EXCALIBUR
ELECTRIC MOTOR
AC
WARNING: Always indicate code and quantity for each part required.
• Periodically check the perfect connection among all the
DISCONNECT THE POWER SUPPLY BEFORE
CHECKING OR REPLACING THE BRUSHES.
• The length of the brush contact must be higher than 9 mm
• Periodically check on the wear of the pinion (at least every
1000 working hours).
electrical components (at least every 200 working hours).
to guarantee a good working of the rotary group.
24 mm*
2
Pos. Code Description
1
2
3
18899
18879
16047
Brush
220V 50Hz
Brush
110V 60Hz
Brush holder plug
9 mm**
1
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48
*Length of new brush **Minimum length of the brush
Replace
Ed. 015 - 02/2019
ACCESSORIES
AD
WARNING: Always indicate code and quantity for each part required.
1
4
2
5
NEW EXCALIBUR
7
8
9
1011
Pos. Code Description
1
37600
2
18350
Complete jointed fitting
Dispersion bell
6
3
12
13
Pos. Code Description
8
18095
9
18350
Spring
Dispersion bell
3
4
5
6
7
Ed. 015 - 02/2019
37216
16602
18182
18370
18367
Filter
Union
Dip hose
Assembly
Recirculation pipe
10
11
12
13
16802
18375
18609
18608
Filter
Flexible hose
Nut
Spring
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49
NEW EXCALIBUR
5
1
34
2
Pos. Code Description
1
18026
Delivery compensation hose length
15 mt.
2
2
50
147
150
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High pressure manometer M16x1,5
High pressure manometer GJ 1/4"
Pos. Code Description
3
96099
4
16081
5
16082
Intake sleeve
Union
Elbow
Ed. 015 - 02/2019
NEW EXCALIBUR
Code 11250: AT 250 1/4”+Fast Clean base
Code 11200: AT 250 M16x1,5+Fast Clean base
Code 270: FILTER 100 MESH
Code 271: FILTER 60 MESH
Art. 19975: SPRAY GUN Mist-less 09
base Mist-clean
Code 16205: FILTER 60 MESH
Code 16204: FILTER 100 MESH
Code 16203: FILTER 200 MESH
Code 85014: FILTER
Code 85012: FILTER
Code 37215: FILTER
Code 37216: FILTER
Ed. 015 - 02/2019
40 MESH
20 MESH
40 MESH inox
20 MESH inox
PISTON GUNSTOCK FILTERS
Code 11039: Green
Code 11038: White
Code 11037: Yellow
Code 11019: Red
(30M)
(60M)
(100M)
(200M)
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51
NEW EXCALIBUR
ELECTRIC
MIXERS:
Code 217550:
MX 850 - 850W
Code 217560:
MX 1100 - 1080W
Code 217570:
MX 1100E - 1080W
HIGH PRESSURE HOSE 3/8" - M16x1,5 max pressure 425 bar
Code
18063: 7,5 mt
Code
18064: 10 mt
Code
18065: 15 mt
ANTIPULSATIONS HOSE 1/4" - M16x1,5
max pressure 250 bar
Code
35013: 5 mt
Code
35014: 7,5 mt
Code
35017: 10 mt
Code
18026: 15 mt
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52
ANTISTATIC HOSE 3/16" - M16x1,5 max pressure 210 bar
Code
6164: 5 mt
Code
55050: 7,5 mt
Code
35018: 10 mt
Ed. 015 - 02/2019
TOP-SPRAYING CLEAN
TOP-SPRAYING CLEAN TIP
Nozzles code
TSC 7-20
TSC 7-40
TSC 9-20
TSC 9-40
TSC 11-20
TSC 11-40
TSC 13-20
TSC 13-40
TSC 13-60
TSC 15-20
TSC 15-40
TSC 15-60
TSC 17-20
TSC 17-40
TSC 17-60
NEW EXCALIBUR
TSC 19-20
TSC 19-40
TSC 19-60
TSC 21-20
TSC 21-40
TSC 21-60
TSC 23-20
TSC 23-40
TSC 23-60
TSC 27-20
TSC 27-40
TSC 27-60
TSC 31-40
TSC 31-60
Code 18280: GASKET
SUPER FAST-CLEAN
Code 18270: SUPER FAST-CLEAN base UE 11/16x16
FAST-CLEAN TIP
07-20
07-40
09-20
09-40
11-20
11-40
13-20
13-40
13-60
15-20
15-40
15-60
17-20
17-40
17-60
19-20
19-40
Nozzles code
19-60
21-20
21-40
21-60
23-20
23-40
23-60
25-20
25-40
25-60
27-20
27-40
27-60
27-80
29-20
29-40
29-60
29-80
31-40
31-60
31-80
33-40
33-60
33-80
39-40
39-60
39-80
43-40
43-60
43-80
51-40
51-60
51-80
Ed. 015 - 02/2019
Code 303: GASKET
Code 300: FAST-CLEAN base UE 11/16x16
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53
NEW EXCALIBUR
GUN EXTENSION
Art. 153: cm 30 -Art. 153: cm 40
Art. 155: cm 60 - Art. 158: cm 80 - Art. 156: cm 100
PLA 1/4”
+ BASE SUPER
FAST-CLEAN
Art. K11420-K11425-K11430: cm 130-180-240
PLA M16x1,5
+ BASE SUPER
FAST-CLEAN
Art. K11421-K11426-K11431: cm 130-180-240
Art. 16780: TELESCOPIC PAINT ROLLER
complete with:
n. 1 Roller with extra-long fiber
n. 1 Roller with long fiber
n. 1 Roller with medium fiber
Flexible hose mt. 2 3/16 " M16x1,5
Art. 40107: Complete repairing kit for pumping
unit
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54
Ed. 015 - 02/2019
PAINT SPRAYING EQUIPMENT
L’innovazione.
Quella vera.
NEW EXCALIBUR
VERSIONS
AE
Ref. 18775:
Ref. 18779:
Ref. K18775:
Ref. K18779:
FRAME MOUNTED WITHOUT SPRAYING ACCESSORIES 230 V
FRAME MOUNTED WITHOUT SPRAYING ACCESSORIE
FRAME MOUNTED WITH SPRAYING ACCESSORIES
FRAME MOUNTED WITH SPRAYING ACCESSORIES
S 115 V
230 V
115 V
Ref. 18776:
Ref. 18780:
TROLLEY MOUNTED WITHOUT SPRAYING ACCESSORIES
TROLLEY MOUNTED WITHOUT SPRAYING ACCESSORIES
230 V
115 V
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56
Ref. K18776:
Ref. K18780:
TROLLEY MOUNTED WITH SPRAYING ACCESSORIES
TROLLEY MOUNTED WITH SPRAYING ACCESSORIES
230 V
115 V
Ed. 015 - 02/2019
Ref. 18777: FRAME MOUNTED WITH GRAVITY HOPPER
WITHOUT ACCESSORIES 230 V
NEW EXCALIBUR
Ref. 18778: TROLLEY MOUNTED WITH GRAVITY HOPPER
WITHOUT ACCESSORIES 230 V
Ref. K18778:
TROLLEY MOUNTED WITH GRAVITY HOPPER
AND SPRAYING ACCESSORIES 230 V
Ed. 015 - 02/2019
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57
Made in Italy 1969
LARIUS srl
Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY
TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com
www.larius.eu
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