Larius Operating And Maintenance Instruction Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
www.larius.eu
CH 200 AD
OPERATING AND MAINTENANCE INSTRUCTION
ITALIANO
Ediz. 03 - 06/2019
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
Due to a constant product improvement programme, the factory reserves the right to modify technical
details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due
to the incorrect translation of the instructions contained within the original manual in Italian.
Carefully read this manual before using the machine.
Improper use may cause damage to persons or property.
Do not use the spray gun if you are under the influence of drugs or alcohol.
Do not modify the spray gun for any reason.
Use products and solvents that are compatible with the different parts of the spray gun, carefully reading the manufacturer's warnings.
Refer to the Technical Data of the spray gun in this manual.
Check the spray gun daily; if worn parts are noted, replace them using ONLY original spare parts.
Keep children and animals away from the work area.
Observe all safety regulations.
This symbol signals the risk of injury or serious damage to the machine if the warning is not heeded.
These symbols signal the risk of chemical reactions and the risk of explosion if the warning is not heeded.
There is a danger of serious injury caused by contact with the spray gun jet, if injury occurs IMMEDIATELY seek
medical care, specifying the type of product injected.
Do not spray without having installed the nozzle guard and the spray gun trigger guard.
Do not place fingers on the spray gun nozzle.
At the end of the work cycle and before performing any maintenance operation, follow the pressure relief procedure
included in this manual.
The meanings of the symbols used in the manual that concern use as well as use, maintenance and
repair operations of this machine are described in the following table.
This symbol signals important instructions and recommendations for the environmentally-friendly disposal or re
cycling of a product.
This symbol signals the risk of electric shock if the warning is not heeded and the presence of electric voltage.
Store in a place with no humidity and do not expose to rain.
Check to make sure the cables are intact.
Switch off the machine and discharge any residual voltage supply before performing cleaning and maintenance
operations.
This symbol signals the presence of a terminal with a grounding cable.
Use ONLY three-wire extensions and electrical outlets with grounding connections.
Before beginning work, make sure the electrical system is equipped with a grounding connection and that it complies
with the safety regulations.
FIRE AND EXPLOSION HAZARD
Flammable fumes, like solvent and paint fumes can ignite and may explode.
To prevent fire or explosion:
- Use the machine ONLY in well-ventilated areas.
Eliminate all possible sources of ignition; such as pilot lights, cigarettes, flashlights, synthetic clothing (potential static
arc), etc.
- Ground the machine and all conductive objects in the work area.
- Only use airless conductive tubes that are grounded.
- Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such
solvents in aluminium devices that are under pressure. This may cause a dangerous chemical reaction that may
could result in an explosion.
If electric charges or shocks are detected immediately interrupt the operation you are performing with the machine.
Keep a fire extinguisher in the immediate vicinity of the work area.
-
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CH 200 AD
DANGER OF HIGH PRESSURE FLUID INJECTION
The high pressure fluid that comes out of the spray gun or from any leaks may penetrate the skin and cause lacerations.
To prevent fire or fluid injection:
- Enable the spray gun's trigger safety lock when not spraying.
- Do not place hands or fingers on the nozzle of the spray gun. Do not try and stop leaks with your hands, body or
other.
- Do not point the spray gun towards yourself or anyone else.
- Do not spray without the special nozzle guard.
-
Discharge the pressure of the system after spraying and before performing any maintenance operations.
- Do not use components whose operating pressure is less than the maximum pressure of the system.
- Do not allow children to use this machine.
- Be careful of the possible backlash when you pull the spray gun trigger.
If the high pressure fluid penetrates the skin, the wound may seem like a "simple
cut" but, in reality, it could
affected area.
These symbols signal the obligation to wear protective gloves, goggles and masks.
Wear clothing that complies with safety regulations in force in the country of the user.
Do not wear bracelets, earrings, rings, chains or other objects that may obstruct the operator's work.
Do not wear clothing with large sleeves, scarves, ties or any other item that can become tangled in the moving parts
of the machine during the operating cycle and inspection and maintenance operations.
be a very serious injury. Immediately provide medical treatment to the
PRINCIPLE OF OPERATION
A
This type of machine constitutes a complete and independent
unit for the application of powder coatings.
LARIUS has created this AD CH 200-TRIBO unit which allows
the use of corona effect spray guns (the powder is charged by
electrodes), and triboelectric spray guns (the charge occurs
via friction).
Therefore the same machine can be used as an electrostatic
generator for CH 200 series spray guns, or as a control unit
for the electrostatic charge for LARIUS TRIBO manual and
automatic spray guns.
The conversion from one system to the other occurs via the
simple touch of a switch.
The AD version is the ideal solution when frequent colour
changes are required. As a matter of fact, the powder is sucked
up directly by the original package. If necessary just replace
the box with the powder and clean the suction tube.
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CH 200 AD
TECHNICAL DATA
B
C
B
SUPPLY VOLTAGE
OUTPUT VOLTAGE
NOMINAL CURRENT
POLARITY
WEIGHT
LENGTH
A
SUPPLY VOLTAGE
INSTALLED POWER
FREQUENCY
POWDER FLOW
WEIGHT
LENGTH
WIDTH
HEIGHT
approx. 12 V
0-120 KV c.c.
µA
0-190
Negative
690 g
360 mm
CH 200 - TRIBO /AD
120-220 Vca
60 W
50 Hz
3-20 kg/h
55 Kg
(A) 490 mm
(B) 800 mm
(C) 1100 mm
SPRAY GUN TRIBOSPRAY GUN CH 200
-
-
-
Positive
590 g
450 mm
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CH 200 Spray gun
TRIBO Spray gun
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MAIN PARTS
C
8
CH 200 AD
6
1
3
2
7
REP.
1
.
2
3.
4
5
.
4
DescriptionDescription
RACK electrostatic generator which en-
closes all the power and control circuits,
both electrical and pneumatic, as well as
the safety systems, and digital display
of operating voltage and current.
Powder supply tube.
Power supply cable for manual spray gun.
Support trolley with rotating wheels.
Interchangeable powder container for
using different colour powders (max.
recommended capacity 25 kg).
REP.
6
.
7
.
8
5
CH200 powder spray gun, composed
of a black of epoxy resin cast under
pressure and treated withresins for total
safety during operation. The voltage
multiplier protected by insulating resins
is housed inside the body of the spray
gun (which can be used with CH 200 -
TRIBO triboelectric spray guns).
Vibrating shaking table with inclined
surface, complete with electric vibrator.
Switch for electric vibrator
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CH 200 AD
TRANSPORT AND
D
UNPACKING
• Carefully observe the position of the packaging indicated
on the outside by writing or symbols.
• Before installing the machine, prepare an area that is
suitable in size, has the correct lighting, and a clean
and smooth floor.
All operations of unloading and handling of the
machine are the responsibility of the user, who
must be very careful to avoid causing damage or
injury to persons or the machine.
Only specialised and qualified personnel (forklift drivers, crane operators, etc.) and suitable lifting
equipment with a capacity that can support the
weight of the packaging and that complies with
safety regulations should be employed for unloading operations.
Personnel must be equipped with the necessary
personal protection equipment.
•
The manufacturer declines all responsibility regarding the
unloading and transport of the machine in the workplace.
• Upon receipt of the machine, verify the packaging is
intact. Remove the machine from its packaging and
check that it has not been damaged during transport.
If damaged components are noted, contact LARIUS
and the shipping agent in a timely manner. Any damage
noted must be communicated within a maximum of 8
days from receipt of the system.
The communication must be made via registered mail
with return receipt, addressed to LARIUS and the
shipping agent.
The disposal of packaging materials, which is the
responsibility of the user, must be carried out in
compliance with laws in force in the country where
the machine is used.
However, it is good practice to recycle the
packaging materials as much as possible in an
environmentally-friendly way.
SAFETY REGULATIONS
E
• THE EMPLOYER MUST EDUCATE PERSONNEL ABOUT
THE RISKS OF INJURIES, OPERATOR SAFETY DEVICES
AND THE GENERAL ACCIDENT PREVENTION RULES
ESTABLISHED BY INTERNATIONAL DIRECTIVES AND
LEGISLATION IN THE COUNTRY WHERE THE MACHINE IS
INSTALLED IN ADDITION TO REGULATIONS CONCERNING
ENVIRONMENTAL POLLUTION.
•
• KEEP THE WORK AREA IN ORDER. DISORDER IN THE
• ALWAYS KEEP YOUR BALANCE, AVOIDING UNSAFE
• BEFORE USE THOROUGHLY CHECK THAT THERE ARE
• ALWAYS OBSERVE SAFETY INSTRUCTIONS AND REGU-
• DO NOT ALLOW PERSONS NOT INVOLED IN THE OP-
• NEVER EXCEED THE MAXIMUM OPERATING PRESSURES
• NEVER POINT THE SPRAY GUN TOWARDS YOURSELF OR
• ALWAYS DISCONNECT THE POWER SUPPLY AND
• NEVER MODIFY ANY COMPONENT OF THE MACHINE.
PERSONNEL MUST CAREFULLY OBSERVE ACCIDENT
PREVENTION REGULATIONS OF THE COUNTRY WHERE
THE MACHINE IS INSTALLED AS WELL AS REGULATIONS
CONCERNING ENVIRONMENTAL POLLUTION.
Carefully read the following instructions in their
entirety before using the machine.
Keep these instructions in a safe place.
The non-authorised tampering with or replacement
of one or more parts that make up the machine, the
use of accessories, tools and consumable materials
that are different from those recommended by the
manufacturer may cause accidents and relieves
the manufacturer from all civil and penal liabilities.
WORKPLACE CAUSES DANGER AND ACCIDENTS.
POSITIONS.
NO DAMAGED PARTS AND THAT THE MACHINE IS ABLE
TO PROPERLY CARRY OUT ITS FUNCTION.
LATIONS IN FORCE.
ERATION OF THE MACHINE TO ACCESS THE WORK
AREA.
INDICATED.
OTHERS. DIRECT CONTACT WITH THE JET MAY CAUSE
SERIOUS INJURY. IN CASE INJURIES ARE CAUSED BY
THE SPRAY GUN JET IMMEDIATELY SEEK MEDICAL
ATTENTION, SPECIFYING THE TYPE OF PRODUCT ABSORBED BY THE SKIN. NEVER UNDERESTIMATE AN
INJURY CAUSED BY FLUID INJECTION.
DISCHARGE THE PRESSURE IN THE CIRCUIT BEFORE
PERFORMING ANY TYPE OF INSPECTION OR REPLACEMENT OF COMPONENTS OF THE MACHINE.
REGULARLY INSPECT THE COMPONENTS OF THE MACHINE. REPLACE DAMAGED OR WORN PARTS.
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CH 200 AD
• TIGHTEN AND CHECK ALL THE CONNECTION FITTINGS
BETWEEN THE PUMP, THE FLEXIBLE TUBE AND THE
SPRAY GUN BEFORE USING THIS MACHINE.
• ALWAYS USE THE FLEXIBLE TUBE PROVIDED IN THE
STANDARD WORK KIT. THE USE OF ACCESSORIES OR
EQUIPMENT DIFFERENT THAN THOSE RECOMMENDED
IN THIS MANUAL MAY CAUSE INJURY.
• THE FLUID CONTAINED IN THE FLEXIBLE TUBE MAY BE
VERY DANGEROUS. HANDLE THE FLEXIBLE TUBE WITH
CARE. DO NOT PULL THE FLEXIBLE TUBE TO MOVE THE
MACHINE. NEVER USED A DAMAGED OR REPAIRED
FLEXIBLE TUBE.
If the product flows at high speed through the
flexible tube static electricity may be created,
manifested with small shocks and sparks. The
• To prevent injuries, repairs of electrical parts must only be
machine should be electrically grounded. The
pump is grounded by the grounding wire of the
power cable. The spray gun is grounded via a high
pressure flexible tube. All the conductive objects
that are near the work area must be grounded.
• ABSOLUTELY AVOID SPRAYING FLAMMABLE PRODUCTS
OR SOLVENTS IN CLOSED ENVIRONMENTS.
• ABSOLUTELY AVOID USING THE MACHINE IN ENVIRONMENTS SATURATED WITH POTENTIALLY EXPLOSIVE
GASES
Always verify the compatibility of the product with
the materials that make up the system (pump, spray gun, flexible tube and accessories) with which it may
come into contact. Do not use paints or solvents
that contain halogenated hydrocarbons (such as methylene chloride). Products in contact with
aluminium parts of the machine may cause dangerous chemical reactions with risk of explosion.
Electrical safety regulations
Ensure the switch is in the “OFF” position before inserting
•
the power cable plug into the electrical outlet.
• Do not transport the machine if it is connected to the power
supply network.
• Disconnect the plug from the outlet if the machine is not in
use and before performing all maintenance or accessory
replacement operations.
• Do not drag the machine or disconnect the plug by pulling
on the power cable.
• Keep the cable away from heat, mineral oils and sharp
edges.
• If the machine is used outdoors, use a suitable extension
cord, that is intended and marked for outdoor use.
Never tamper with the calibration values of the
instruments.
carried out by qualified personnel.
PRECAUTIONS DURING WORK
• Do not smoke, do not cause open flames.
• Only the spray guns and the vehicles required for trans-
porting the powders must be in the booths: all other the
electrical devices must be outside the booth.
• Ensure that suction capacity in the spray booth is sufficient
and that the powder does not accumulate in any part of
the booth.
• Verify that the frames and all the electrical devices are
properly grounded.
• Ensure the operator is correctly "grounded".
Do not use insulated gloves and plastic shoes. Antistatic
shoes are recommended.
• Do not enter the spray booth when the machine is operating. Before entering, ensure the locking system of the entire
system is working properly.
•
Facial masks and protective suits are recommended, when
you need to work in environments filled with powder.
• Keep the area surrounding the booth clean, for at least 5
metres.
• Keep the lighting lamps clean. Wash hands and face before
eating or drinking.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID
INHALATION AND ONLY HANDLE USING PROTECTIVE GLOVES, PROTECTIVE GOOGLES AND
APPRORPIATE MASKS.
USE APPROPRIATE HEARING PROTECTION EQUIPMENT IF WORKING IN THE IMMEDIATE VICINITY
OF THE MACHINE.
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HEALTH AND SAFETY
The powders:
• Can cause irritation to the eyes, hands and respiratory
system, after prolonged direct contact.
• Are toxic if inhaled.
• Are not flammable, but they can cause combustion if their
concentration in the air exceeds the allowable limit.
• Can form a conductor wire, that can be be switched on by
"open flames", heat or by electrical sparks.
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CH 200 AD
Powder leakage:
clean with suction tube. Do not sweep.
Fire:
insulate electrical appliances and use foam.
Contact with eyes:
wash with running water and appropriate medicines.
Inhalation:
go outdoors. Put on clean clothes. If case of respiratory difficulty, seek immediate medical attention.
Ingestion:
provide immediate medical care.
• Distance between the electrode and the piece being pro-
The safety device of the LARIUS CH 200 electrostatic
Therefore it would be wrong to get too close to narrow
CONDITIONS OF GUARANTEE
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable national legislation;
- incorrect or faulty installation;
- modifications, interventions and maintenance that
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the instructions provided.
• The operator must wear conductive shoes (leather), no
cessed.
system, when below 20mm, causes a reduction in charging voltage that is so strong that the particles of sprayed
powder are no longer charged.
points in order to obtain better penetration.
gloves, as the operator's ground connection is established
through the metal plate on the handle of the spray gun.
leather
NO
• The powder tube must not be twisted or bent in any way.
CORRECT USE OF THE
F
SYSTEM
The machine described in this manual constitutes a complete
and autonomous unit for the application of powder coatings.
Correct use of the machine allows for the full exploitation of the
performance that is able to provide in conditions of complete
operator safety.
To achieve this, carefully observe the instructions provided below:
• Grounding of all mechanical parts, including the frame of
the machine and, of course, the piece being processed.
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CH 200 AD
Follow the instructions included in the use and
maintenance manual.
• Verify the integrity of the components and parts of the
machine.
• Observe the instructions and warnings provided on the
machine, the safety warning labels on the machine must
always be perfectly legible.
• Check the state of preservation (cleaning) and maintenance
of the machine and its main components.
• Check the correct operation of the pneumatic system and
the condition of the pipes and fittings.
• For all operations, always wear suitable clothing, in compliance with workplace safety regulations.
• Report any operating malfunctions (faulty operation, sus-
pected breakage, incorrect movements and noise that exceeds
normal limits) to the department manager and switch off
the machine.
• Observe the maintenance schedule and record, after each
check, any observations concerning the maintenance
operation performed.
• The powder must be stored in a cool and dry place, in sealed
containers that are subject to frequent stock turnover.
• The surfaces of the piece to be treated must be free of any
contaminating agents and correctly pretreated.
The compressed air must not contain water or oil.
•
The piece to be treated must be correctly secured and
•
properly grounded.
• The frames must provide good grounding for the piece.
• The temperature of the furnace must be correct in order
to polymerise perfectly.
• The powder feeders, the spray booth, and the recovery
system must be free of all contaminating agents and free
of any powder that is different than that chosen for use.
• Pre-treatment and firing checks must be carried out periodically during processing.
• All the recycled powder must be sieved and mixed with
new powder observing the recommended proportions.
• Do not use silicones or paints near the machine.
• Use of the machine by personnel who is not adequately
trained.
• Failure to comply with routine maintenance requirements
or maintenance operations performed improperly.
• Use of non-original or unsuitable spare parts.
• Modification or cancellation of safety device settings and/
or tampering with the various equipment.
• Perform inspection, maintenance or repair operations
without having switched off the machine.
• Make temporary repairs or carry out recovery interventions
that do not comply with the instructions.
The company LARIUS is not responsible for mechanical damage to persons caused by incorrect uses as
described above.
In the event the customer must use the machine
with materials different than those cited in the sales
contract or modify the operating parameters, the
customer must contact LARIUS for new operating
parameters and technologies.
It is recommended that the operator in charge of the
machine's operation and the person responsible for
its maintenance, keep the safety and control areas
and the access area to the parts of the hoist, free
of all obstacles and equipment.
CONTROL PANEL
H
The operation, adjustment, and stoppage of the system, as well
as the instructions concerning correct operation, are managed
by the control panel positioned above.
Install a disconnecting switch with fuses upstream
of the main switch, in order to completely isolate
INCORRECT USE OF THE
G
the machine from the power supply network.
SYSTEM
OPERATING CONTROLS
The company LARIUS considers "incorrect use" of the machine
to be any use that is not described in the previous paragraph and:
• Do not point the spray gun jet at people.
• Use of improper or inadequate energy sources.
If modifications must be made to the machine, you must
contact LARIUS in order to obtain the most up-to-date
technology.
The operating controls are located on the control panel and are
used directly by the operator during operation and to carry out
every maintenance or testing operation.
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CH 200 AD
123456
7
1112131415161718
19202122
Pos.
1
2
Description
Kv adjusting potentiometer
Kv Digital indicator
Pos.
11
12
8
910
Description
Air inlet tube fixing attachment
Powder delivery air tube fixing connection
3
4
5
6
7
8
9
10
Led indicator µA
Pressure gauge for reading powder delivery air
pressure
.
Pressure gauge for press. additional air reading
Pressure gauge for reading "tribo air" pressure
and additional air pressure for cleaning CH 200
.
Main switch
Knob for adjusting powder delivery air pressure
.
Additional air pressure adjustment knob (to
evenly distribute the jet of powder)
.
Knob for adjusting the "tribo air" (increases the
electric effect) pressure and additional air for
cleaning the CH200 diffuser and rheophore
.
13
14
15
16
17
18
19
20
21
22
Fixing connection for additional air tube
Fixing connection for "tribo air" tube
and additional air tube for cleaning CH200
.
Main fuse (1A)
Solenoid fuse (2A)
Main PCB fuse (3.15 A)
Grounding cable fixing coupling
Selector for corona or electric painting
Outlet for automatic spray gun control cable
Outlet for spray gun supply cable
Power cable
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CH 200 AD
CURRENT OUPUT ADJUSTMENT µA
• Connect the machine to the compressed air supply using
The electronic processing board located inside the generator
is supplied complete with a current limiter device that allows,
if necessary, increasing the current without modifying the set
The tube must be connected to the (H3) filter.
voltage.
Increase the value of current supplied only if necessary. In normal working conditions with manual
spray guns it is recommended that the current
limiter be left enabled.
The humidity of the air must be less than 1 gr. of water p.p.m.
The quantity of air required depends on the operating pressure
(200-600 L/min.).
The compressor that supplies the air must be grounded sepa-
Current limiter excluded
Output current: min.180µA - max 250µA
rately with its own grounding cable.
• Connect the compressed air supply tube (H4) ø 10 mm to
Current limiter enabled
Output current: min.120µA - max.150µA
• Connect the powder supply tube (H6) and the additional air
a suitable type tube (H2), it must have a internal diameter
that is not less than 8 mm and must be able to withstand
a maximum pressure of 10 bar.
It is recommended that a shutter valve (ON-OFF)
be placed on the air supply line.
the rear of the rack's control panel.
tube (H7) to the powder supply pump and to the generator
(H5).
CIRCUIT BOARD
CONNECTIONS
• Make sure the system is equipped with a grounding connection
• Ensure that the mains voltage corresponds to that indicated
on the machine's nameplate.
• Connect the generator to the spray booth using a grounding cable (H8) and clamp (H9).
• Connect the vent tube (H10) to the tank cover and the spray
booth (or to a container).
Electrostatic spray gun
• Connect the power supply cable (H11) to the spray gun
and the generator.
• Connect the powder passage tube (H12) to the spray gun
and the powder delivery pump.
• Connect the additional air passage tube (H13) for clean-
ing the diffuser and rheophore to the spray gun and the
generator.
Triboelectric spray gun
• If spray guns are used which employ the triboelectric paint
system, remove the tribo air outlet cap and connect the
tube (H14) to the tribo spray gun.
• Make sure the switch is in the "0" position
.
• Connect the machine to the mains using the dedicated
cable (H1).
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11
CH 200 AD
H10
H9
H3
H5
H4
H8
For tribo-electric spray gun
CH200 Additional air coupling
H7
H6
H14
H13
H12
110 - 220 V c.a.
Electrostatic spray gun
H2
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12
H7
H8
H11
H1
110 - 220 V c.a.
Edit. 03 - 06/2019
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