Lang Manufacturing PB-12 Service Manual

Installation, Operation, Concept Training, Maintenance, & Troubleshooting Model: PANE BELLA PB-24-6 & PANE BELLA UNO PB-12

Lang Manufacturing Company 6500 Merrill Creek Parkway Everett, WA 98203 Part Number: 6 0801-17 Phone: 425-349-2400 Fax: 425-349-2733

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Model #: Purchased From:

Serial #: Location:

Date Purchased: Date Installed:

Purchase Order #: For Service, Call:

CHAPTER PAGE

1. TABLE OF CONTENTS................................................................................3

2. READ FIRST..................................................................................................4

3. EQUIPMENT DESCRIPTION.......................................................................6

4. UNPACKING.................................................................................................8

5. INSTALLATION............................................................................................9

6. INITIAL START-UP......................................................................................11

7. OPERATION..................................................................................................12

8. CONCEPT DEVELOPMENT........................................................................13

9. CLEANING & MAINTENANCE PROCEDURES......................................27

10. TROUBLESHOOTING.................................................................................. 30

11. PARTS LISTS.................................................................................................32

12. WIRING DIAGRAMS....................................................................................34

13. WARRANTY..................................................................................................37

IMPORTANT READ FIRST IMPORTANT

CAUTION:

DANGER:

WARNING:

THE GRIDDLE PB-24 WEIGHS 130 LBS. (58.97 KILOGRAMS) & PB-12 WEIGHS 70 LBS. (31.75 KILOGRAMS). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE:

CAUTION:

The data plate is located on the back of each griddle. The griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

During the first few hours of operation you may notice a small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

IMPORTANT READ FIRST IMPORTANT

WARNING:

CAUTION:

WARNING:

CAUTION:

NOTICE:

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

ALWAYS HOLD THE UPPER GRILL OPEN WHILE CLEANING TO PREVENT INJURY IN CASE OF GRILL CLOSING.

DO NOT USE ICE OR WATER TO CLEAN THE COOKING

SURFACE WHILE THE GRIDDLE IS HOT. THE GRILL IS MADE OF CAST IRON AND MAY CRACK FROM A RAPID TEMPERATURE CHANGE.

Service on this, or any other, LANG appliance must be performed by qualified personnel only. Consult your authorized service station directory or call the factory at 1-800-224-LANG (5264), or WWW.LANGWORLD.COM For the service station nearest you.

WARNING:

CAUTION:

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

EQUIPMENT DESCRIPTION

Lang Model: Lang Model: PB-24 & PB-12

PANE BELLA GRILL &

PANE BELLA UNO

Exterior Construction

PANE BELLA, PB-24

•

The grill dimensions are 12.25” (31.12cm) High (allow an additional 13” (33.02cm) for upper element swing, 14” (35.56cm) Deep, and 24” (60.96) Wide.

•

The grill surface is made of two upper and one lower gray iron casting grill surfaces.

PANE BELLA UNO, PB-12

•

The grill dimensions are 12.25” (31.12cm) High (allow an additional 13” (33.02cm) for upper element swing, 14” (35.56cm) Deep, and 13.25” (33.66cm) Wide.

•

The grill surface is made of an upper and lower gray iron casting grill surface.

Operation

•

Each twelve-inch section has its own the rmostat and timer.

Controls

•

Each PANE BELLA Grill comes with controls which include:

An independently controlled thermostat for each section.

A separate timer for each section.

Technical

PB-24

•

Grill operates on 208, 220, or 240 Volts. It is shipped with a Power Cord and Plug attached.

•

Counter space required is 14” (35.56cm) Deep, and 24” (60.96) Wide.

•

The grill weighs 130 lbs. (58.97 kg).

PB-12

•

Grill operates on 120.

•

Counter space required is 14” (35.56cm) Deep, and 13.25” (33.66cm) Wide.

•

The grill weighs 70 lbs. (31.75 kg).

It is shipped with a power cord and standard plug attached.

EQUIPMENT DESCRIPTION CONT’D

Ventilation and Clearances

Standard minimum clearance from

1 inches from sides

4 inches from back 4 inches from floor The installation of any components such as a vent hood, grease extractors, and/or fire extinguisher systems, must conform to the there applicable nationally recognized installation standards.

combustible

Electrical Specifications

ELECTRICAL SPECIFICATIONS

Model Number Volts Watts Amps Wire PB-24

208 3240 15.58 12 GA 220 3625 16.48 12 GA 240 4314 17.98 12 GA

PB-12 120 1620 13.5 12 GA

construction is as follows:

4.1 Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Lang Manufacturing Co mpany. File your claim with the carrier.

4.2 Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.

4.3 Un-crating

The griddle will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid.

straps and remove the wood frame.

Remove the cardboard cover, cut the

UNPACKING

CAUTION:

Remove griddle from skid and place in intended location.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

INSTALLATION

DANGER:

WARNING:

NOTICE:

THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

5.1 Electrical Connection

Follow the receptacle manufacturer’s instructions when connecting the receptacle to the power supply.

The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1).

The electrical service entrance is provided by a cord and plug located at the rear of the appliance.

The plug provided with the PB-24 is a L6-30P, PB-12 is standard. The receptacle must be supplied by the installer and for a PB-24 is a L6-30R, PB-12 is standard.

Supply wire size must be large enough to carry the amperage load for the number of appliances being installed. Wire size information can be found on the data plate and on the chart below.

ELECTRICAL SPECIFICATIONS

Model Number Volts Watts Amps Wire PB-24

208 3240 15.58 12 GA 220 3625 16.48 12 GA 240 4314 17.98 12 GA

PB-12 120 1620 13.5 12 GA

INSTALLATION CONT’D

5.2 Ventilation and Clearances

Standard minimum clearance from

1 inches from sides 4 inches from back

1 inches from floor The installation of any components such as a vent hood, grease extractors, and/or fire extinguisher systems, must conform to the there applicable nationally recognized installation standards.

combustible

5.3 Hood Stop

Place the Hood Down Stop onto the two studs, with half moon crescent in the up position, using the center two holes.

construction is as follows:

Screw the 1/4-20 Wing nuts onto the studs until tight.

Repeat above two steps for other side.

6.1 Initial Start Up

Before starting the grill for the first time, clean the grill body and cooking surfaces with a mild soap and water solution then rinse with clear water and dry.

Close the upper cooking surface and turn the temperature dial to position number 1 for 2 hours to evaporate any moisture that may be in the elements and grill castings.

After 2 hours, turn the temperature dial to position 4 for 1/2 hour.

The grill may emit a small amount of smoke as the cooking surfaces passes the 300 degree point. Do not be alarmed, as the smoke is caused by oils associated with the manufacturing process, and will stop when the grill reaches 350 degrees.

6.2 Seasoning the Cooking Surfaces

The cooking surfaces must be "seasoned" in order to eliminate product sticking. To season, set the dial to position 2. Once at temperature (the indicator lamp will go Off), spray the upper and lower

cooking surfaces with a non-salted vegetable oil such as Pam. Allow the grill to stand at temperature until the cooking surfaces look dry then

spray them again.

INITIAL START UP

Turn the temperature dial to position number 4 and wait until the indicator lamp goes out then repeat the procedure.

NOTICE:

During the first few hours of operation you may notice a small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.

6.3 Product Sticking Hint

The seasoning process is intended to eliminate product sticking. Given the nature and diversity of different products grilled on the Pane Bella some sticking may infrequently occur. The utilization of a spatula will enable the operator to gently release or “pop” any product that may stick to upper or lower platens.

7.1 Setting the Temperature CAUTION:

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.

OPERATION

CAUTION:

The grill is divided into a left and right cooking section with upper and lower cooking surfaces.

A single thermostat controls each section's upper and lower cooking surface. The temperature range of each thermostat is approximately 100 to 650 degrees

Fahrenheit, Number 1 on the dial equals approximately 200 degrees, 7 equals approximately 650 degrees.

To set the temperature, turn the thermostat dial until the line on the knob is pointing at the desired number.

Close the upper cooking surface during preheat and idle periods. An indicator lamp next to the thermostat dial will glow until the cooking surfaces

reach the set temperature. Once at the set temperature, the indicator lamp will go Off.

Conservation Hint:

Close the upper cooking surfaces during preheat and idle times. The grill will require far less energy to remain at temperature.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

7.2 Setting the Timers

Each cooking section has a 15-minute timer. To set the timer, turn the timer dial past 10 then back until the line on the knob is

pointing at the desired time. The timer will sound a single ring when the timer has counted down to zero. The timer does not control the cooking section.

7.3 Loading the Grill

Open the upper cooking surface by raising the handle to the full up position. Place the product in the center of the lower cooking section. Grasp the handle of the upper cooking surface and gently lower it onto the product. Set the timers for the desired cooking time. When the bell sounds, raise the upper cooking surface and remove the product. Clean the upper and lower cooking surfaces, with the Pane Bella cleaning tool,

between each load.

7.4 Suggested Times and Temperatures

The Panini Sandwich cooks at temperature dial position number 5 for approximately 3 minutes depending on the bread. We suggest a porous Focaccia bread.

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