Lang Manufacturing 224ZS Installation Manual

ENVIROZONE SELECTRONIC
GAS GRIDDLE
Commercial
224ZS, 236ZS, 248ZS, 260ZS, 272ZS
224ZSD, 236ZSD, 248ZSD, 260ZSD, 272ZSD
Installation and
Operation
2M-W2014 Rev. B 10/20/15
236ZS
IL2810
SAFETY SYMBOL
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE
APPLICABLE.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION
SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN
OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATION
& MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
FOR YOUR SAFTEY
THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.
POST IN PROMINENT LOCATION
EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
EQUIPMENT.
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE
CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE. REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.
NOTICE
Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all liability.
Lang reserves the right to change speci cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Lang Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the speci cations. By using the information provided, the user assumes all risks in con- nection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial number, voltage and purchase & Installation Information in the area below and have it ready when you call to ensure a faster service.
Model No.:
Serial No.:
Voltage:
1-Phase or 3 Phase:
Purchased From:
Location:
Purchase Date:
Installed Date:
PROBLEMS, QUESTIONS or CONCERNS
Before you proceed consult you authorized Lang service agent directory
or
Call the Lang Technical Service Department at (314) 678-6315
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation
Ventilation & Clearence . . . . . . . . . . . . . . . . . . . . . . 5
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical & Gas Connection. . . . . . . . . . . . . . . . . . . . 6
Initial Start-Up
Initial Lighting Procedure . . . . . . . . . . . . . . . . . . . . . 8
Seasoning Cooking Surface . . . . . . . . . . . . . . . . . . . . 8
Operation
Setting the Griddle Temperature . . . . . . . . . . . . . . . . . 9
Suggested Times and Temperatures . . . . . . . . . . . . . . . 9
Loading the Griddle . . . . . . . . . . . . . . . . . . . . . . . . 10
Sequence of Operation
Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance
Griddle Care (Chrome Surfaces) . . . . . . . . . . . . . . . . .11
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . .12
Burner Air Shutter Adjustment . . . . . . . . . . . . . . . . . . . 12
Troubleshooting
Symptoms / Possible Causes . . . . . . . . . . . . . . . . . . . 13
Possible Causes / Test . . . . . . . . . . . . . . . . . . . . . .14
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . 16-27
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
NOTICE ServiceonthisoranyotherLangappliancemustbeperformedbyqualied
personnel only. Consult your Lang Authorized Service Agent Directory. You can call our tech service number (314) 678-6315 or visit our website WWW.LANGWORLD.COM for the service agent nearest you.
1
16.5”
20.5”
31.4”
TOP
FRONT SIDE
W
4”
IL2811
EQUIPMENT SPECIFICATIONS
Model
224ZS
236ZS
248ZS
260ZS
272ZS
Height x Width x Depth*
(Not including legs)
Clearance from
combustible surface
16.4” x 24.1” x 30.4”
418mm x 613mm x 773mm 110 kg 127 kg
16.4” x 36.1” x 30.4” 368 lbs. 420 lbs.
418mm x 917mm x 773mm 167 kg 191 kg
16.4” x 48.1” x 30.4” 448 lbs. 520 lbs.
418mm x 1222mm x 773mm 204 kg 236 kg
Sides: 5”, Back: 5”
16.4” x 60.1” x 30.4” 556 lbs. 635 lbs.
418mm x 1527mm x 773mm 253 kg 289 kg
16.4” x 72.1” x 30.4” 689 lbs. 800 lbs.
418mm x 1832mm x 773mm 313 kg 364 kg
Weight
Actual Shipping
243 lbs. 280 lbs.
*= For units with a 30” Deep Griddle surface, add 7” to the overall depth of the unit.
Freight
Class
65
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
2
EQUIPMENT SPECIFICATIONS continued
SPECIFICATIONS
Model
224ZS-NAT X
224ZS-LP X 10 WC
236ZS-NAT X 5 WC
236ZS-LP X 10 WC
248ZS-NAT X 5 WC
248ZS-LP X 10 WC
260ZS-NAT X 5 WC
260ZS-LP X 10 WC
272ZS-NAT X 5 WC
272ZS-LP X 10 WC
NAT.
Gas
LP
Gas
Burner
Input
27000
BTU/hr
Manifold Gas Connection (3/4” NPT)
5 WC
1
54,000 BTU/hr
81,000 BTU/hr
108,000 BTU/hr
135,000 BTU/hr
162,000 BTU/hr
Electrical Requirments
Voltage
115V/60Hz 0.5 1 2.0
Total
kW
Phase
Amps /
Line
Model
224ZSD-NAT X
224ZSD-LP X 10 WC
236ZSD-NAT X 5 WC
236ZSD-LP X 10 WC
248ZSD-NAT X 5 WC
248ZSD-LP X 10 WC
260ZSD-NAT X 5 WC
260ZSD-LP X 10 WC
272ZSD-NAT X 5 WC
272ZSD-LP X 10 WC
NAT.
Gas
LP
Gas
Burner
Input
35000
BTU/hr
Manifold Gas Connection (3/4” NPT)
5 WC
70.000 BTU/hr
105,000 BTU/hr
140,000 BTU/hr
1
175,000 BTU/hr
210,000 BTU/hr
Electrical Requirments
Voltage
115V/60Hz 0.5 1 2.0
Total
kW
Phase
Amps /
Line
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
3
EQUIPMENT DESCRIPTION
Main Power Switch
Grease Drawer
Legs
Gutter
Section
Temp. Dial
Section
Power Switch
1” Griddle Surface
Exterior Construction
The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and width is dependent on the actual model number.
The Sides, Bottom, and Rear wall are constructed of double wall stainless steel, which allows closer installation to combustible surfaces.
The stainless steel drop-down door keeps the controls cool and control area clean.
The griddle surface is made of 1” thick, highly polished steel to reduce hot and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.
Controls
The Selectronic Griddle comes with the solid state controls which include:
• A Main Power Switch & Power Indicator for the entire unit.
• Each twelve-inch section has its own temperature selector switch that snaps into place to lock in any temperature from 175°F to 450°F (79°C to 232°C) in 25° increments.
• Each twelve-inch section of the griddle is controlled by an area sensitive RTD probe, which can sense and react to a temperature change of +/- 4°F.
Technical
• Griddle operates on either Natural gas or Propane. This must be specied when ordering. It is shipped with a Power Cord and Plug attached.
• Floor space required is 30” (76.20cm) Deep, and width is 2 ft, 3ft, 4ft, 5ft, or 6ft depending on actual model number.
• The griddle weighs 260, 390, 520, 650, 780 lbs. depending on actual model number.
GriddleGasandVoltageSpecications
The Lang Model can be connected to any 120 Volt source. The gas and electrical specications are listed in the table on the previous page.
NOTICE The data plate is on the right side of the griddle. The oven voltage,
wattage,serialnumber,wiresize,andclearancespecicationsare
on the data plate. This information should be carefully read and understood before proceeding with the installation.
4
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
CAUTION
UNPACKING
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier’s agent. Concealed loss or damage means it does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged
merchandise to Star Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the oven as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
The oven can now be removed from the skid.
THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
VENTILATION & CLEARENCE
CLEARANCE
For use on non-combustible countertops only. Combustible and non-combustible material must be at least 48” (120cm) from the top of the appliance and 5” (150mm) from the sides and back. Adequate clearance should also be provided for proper operation and servicing.
AIR SUPPLY
Make certain not to obstruct the  ow of combustion and ventilation air. Provisions for adequate air supply must be furnished. The legs supplied with the unit must be installed. Make certain that air intake openings in the bottom of the appliance are not obstructed. They are essential for proper combustion and operation of the appliance.
EXHAUST CANOPY
It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the unit should not be directly connected to a  ue or stack.
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
5
INSTALLATION
Leg Installation
There are four, adjustable legs provided for Enviro-Zone griddles.
The legs are shipped in the grease drawer(s) of the griddle. Install them into the threaded holes on the underside of the griddle body.
Leveling adjustment may be done by screwing the bottom portion of the leg in and out.
Electrical Connection
The griddle is supplied with a cord and plug. The receptacle is not provided with the griddle.
Follow the receptacle manufacturer’s instructions when connecting the receptacle to the power supply.
Gas Connection
This griddle is manufactured for use with the type of gas indicted on the nameplate. Contact the factory if your type of gas does not match the nameplate data.
All gas connectors must be in accordance with local codes and comply with the National Fuel Federal Gas Codes ANSI Z223.1 latest edition.
This appliance should be installed with a separate gas valve in the gas line ahead of the unit. Use a 3/4 inch or larger gas supply line.
Remove the 5/16 inch nuts securing the rear of burners. These nuts are for securing the main burners during transportation only. The rear burner shield must be removed to gain access to the nuts.
A pressure regulator for the type of gas specied is supplied with each appliance, and internally installed in the grill at the factory.
The pressure in the manifold of the appliance should be tested with a manometer and the regulator adjusted for proper pressure with the appliance operating at full re. A 1/8 inch NPT tap is provided in the manifold for connecting a manometer.
Correct manifold pressures are: 5 inches water column for natural gas 10 inches water column for propane
When replacing the plug in the manifold, a pipe joint compound or sealant should be used that is resistant to the action of liquid petroleum gas.
Initial adjustments are the responsibility of the installer and are not chargeable to Lang Manufacturing.
After the griddle is in its nal position, adjust the legs to create 1/8 inch slant from back to front. This will allow the grease to run into the grease gutter and provide the proper combustion air for the burners.
Above: typical leg installation
IL2804
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
6
INSTALLATION continued
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED.
FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN
WARNING
CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located inside the control compartment of each griddle.
Thegriddlevoltage,serialnumber,gasspecications,andclearance specicationsareonthedataplate.Thisinformationshouldbecarefullyread
and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood, grease extractors,
reextinguishersystems,mustconformtotheirapplicableNational,Stateand
locally recognized installation standards.
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
7
INITIAL START UP
Initial Lighting Procedure
Clean the preservative coating from the griddle plate and splash guard. Add a mild detergent to hot water and wash the griddle plate and splash guard. Rinse with a damp sponge and dry with a clean rag.
WARNING: BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO
TEST ALL JOINTS FOR GAS LEAKS.
• Plug the unit into a 115-volt power supply.
• Turn the ON-STANDBY toggle switch to ON.
• Set the temperature dials to the desired temperature.
• Turn the toggle switch to each section to ON.
• To turn the griddle off, simply turn the main toggle switch to STANDBY.
Seasoning the Griddle Plate (non chrome only)
• Set the temperature dials to 300°F (148°C).
• Observe the burners through the opening at the top of the control panel.
• When the burners go OFF, apply a thin coat of high-grade, non-salted vegetable oil to the griddle surface.
• Rub the oil into the griddle surface with the at side of a spatula or a towel.
• Recoat any dry spots that appear then wait two minutes and wipe off any excess oil.
• Repeat the seasoning process at 350°F (176°C) and at 400°F (204°C).
NOTICE: Duringtherstfewhoursofoperationyoumaynoticeasmall
amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new griddle and will disappear
aftertherstfewhoursofuse.
2M-W2014: GAS ENVIROZONE SELECTRONIC GRIDDLE
8
Loading...
+ 22 hidden pages