Lang Manufacturing 136t-di Service Manual

Drew  Graham
Digitally  signed by  Drew Graham DN: cn=Drew  Graham,  o=SMG, c=US Date: 
2007.08.09  11:12:05 
-06'00'
Signatur e Not  Verified
Installation,
Maintenance
Instructions
Thermostat Drop-In Griddle
Models:
136T-DI 148T-DI 160T-DI
Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W356 Ph: 314-781-2777 Fax: 314-781-2714
Rev. B
WWW.STAR-MFG.COM May 31, 2007
Safety
THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
DANGER
WARNING
CAUTION
NOTICE
POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
Helpful operation and installation instructions and tips are present.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #: Purchased from:
Serial #: Location:
Date purchased: Date installed:
Purchase order #: For service, call:
2
CAUTION
DANGER
WARNING
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE TOP OF THE CONTROL BOX
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
Safety
NOTICE
CAUTION
NOTICE
WARNING
The data plate is on top of the control box. The griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation. The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards. During the first few hours of operation, you may notice a small amount of smoke coming off the unit, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
The times and temperatures in this chart are intended as a general guide and starting point. Your actual times and temperatures may vary from this chart.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING.
3
Safety
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION:
SHIPPING STRAPS ARE UNDER TENSION AND CAN
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SNAP BACK WHEN CUT.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is on top of the control box. The griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
NOTICE: During the first few hours of operation, you may
notice a small amount of smoke coming off the unit, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
CAUTION: KEEP THE FLOOR IN FRONT OF EQUIPMENT CLEAN
AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
4
Table of Contents
Safety...............................................................................................................2
Table of Contents.............................................................................................5
General Information .........................................................................................6
Unpacking........................................................................................................6
Installation........................................................................................................7
Initial Start Up ................................................................................................13
Cleaning and Maintenance ............................................................................14
Troubleshooting .............................................................................................15
Parts ........................................................................................................ 17-18
Wiring Diagram ..............................................................................................19
5
General Information
Exterior
The griddle dimensions are 26” (66cm) Deep, 5 3/8” (13.65cm) High, and width is dependent on model number. The griddle surface is constructed of 1” thick highly polished steel to reduce hot and cold spots, recovery problems, and ensured even heat through out the griddle.
Controls
Each twelve-inch section has its own easy to use manual thermostat with a temperature range from 175°F to 450°F in 25° increments. Each twelve-inch section has a set of 6 kW elements for high efficiency, quick recovery and outstanding performance.
Unpacking
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Lang Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid. Remove the cardboard cover,
cut the straps and remove the wood frame.
CAUTION
CAUTION
CAUTION
Remove griddle from skid and place in the intended location.
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
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