Lang ECSF-ES Operation Manual

ELECTRIC FULL SIZE
COMPUTERIZED
CONVECTION OVEN
ECSF-ES
ECSF-EZ
Installation and
Operation
2M-W733 Rev. C 1/07/10
ECSF-EZ
ECSF-EZ
1
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 807-9054 Local (314) 781-2777 Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com Warranty@star-mfg.com
Website: www.star-mfg.com
The Star Service Help Desk
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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SPECIFICATIONS
Model Height x Width x Depth Clearance from Weight combustible surface Installed Shipping Freight Class
ECSF_1 36” x 40” x 40” Side:0, Back: 1, Floor: 4 525 lbs. 590lbs 70
(91.4cm x 101.6cm x 101.6cm) (238 kg) (268 kg) ECSF_2 74” x 40.4” x 40” Side:0, Back: 1, Floor: 4 1050 lbs. 1180 lbs 70
(188cm x 102.6cm x 101.6cm) (476 kg) (535 kg)
ELECTRICAL REQUIREMENTS
Model Voltage Total kW Phase Amps/Line
208V/50-60Hz 12.3 3 35.5
208V/50-60Hz 12.3 1 59.0 240V/50-60Hz 16.2 3 40.5
ECSF_1 240V/50-60Hz 11.0 1 46.0
480V/50-60Hz 16.2 3 20.0 380V/60Hz 10.4 3 16.3 440V/60Hz 13.7 3 18.7
208V/50-60Hz 24.6 3 71.0
208V/50-60Hz 24.6 1 118.0
240V/50-60Hz 32.4 3 81.0
240V/50-60Hz 32.4 1 136.0
ECSF_2 480V/50-60Hz 32.4 3 40.0
380V/60Hz 20.8 3 32.6 440V/60Hz 27.4 3 37.4
WATER QUALITY REQUIREMENTS
Waterline pressure and quality MUST meet Lang Manufacturing Specications listed below.
Contact your local water equipment system provider to assist you in determining your
specic water quality, or contact Lang Technical support for assistance, 1-800-807-9054.
-IMPORTANT-
YOUR LOCAL WATER CONDITIONS MAY DAMAGE YOUR LANG EQUIPMENT. FAILURE TO PROPERLY TREAT WATER MAY RESULT IN DAMAGE AND MAY VOID SOME OR ALL OF THE WARRANTY.
WATER SPECIFICATIONS, after treatment the water must continuously be within the
following parameters.
Cold
Water: 20 to 80 PSI, 3 GPH minimum capacity
pH: 6.8 to 7.6
Conductivity: <1/500,000 ohms per inch Total dissolved solids: < 100 PPM
Hardness: 2 to 4 grains per gallon Maximum Salinity Ion Content
Chlorine: < 0.5 PPM
Chlorides: < 30 PPM
Sulfates: < 40 PPM
Iron: < 0.1 PPM
Copper: < 0.05 PPM
Manganese: < 0.05 PPM
Chloramines: < 0.5 PPM
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THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING
NOTICE
NOTICE
NOTICE
CAUTION
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located on the lower right side panel of the unit. The oven voltage, wattage, serial number, and clearance specications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of this unit must conform to applicable national, state and locally recognized installation standards.
The installation of any components such as a vent hood, grease extractors, re extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS OF THE LABEL OF THE CLEANER TO BE USED.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
WARNING
NOTICE
NOTICE
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THE APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
Never use chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
Service this, or any other Lang appliance must be performed by qualied personnel only.
Consult your LANG authorized service agent directory or call the factory at 1-800-807-9054, or log onto www.STAR-MFG.com for the service agent nearest you.
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CAUTION
GENERAL INFORMATION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed.
This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed
request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
damage or loss - if damage or loss is not apparent until after equipment is unpacked, a
PURCHASER’S RESPONSIBILITY
It is the responsibility of the purchaser:
1. To see that the electric services for the oven are installed on site in accordance with the manufacturer’s specications.
2.
To unload, uncrate, and install the oven in its proper location and in accordance with this installation
operation manual.
3. To see that electric services are connected properly by a qualied installer of your choice.
4. To see that there is a water purication system supplying the oven that meets Lang Manufacturing Specications. All connections must be in accordance with applicable code requirements.
To arrange for inspection and operation check-out by an authorized service technician.
5.
5
Plywood
Cardboard
or
Micro-foam
Control Panel
IL1214
CAUTION
UNCRATING
The oven will arrive completely assembled inside a wood frame. Prior to uncrating move the oven as close to its nal location as practical. This will protect it from damage associated with moving (scratches, dings, dropping).
Some hardware, (i.e. casters, legs, stacking kits) may be shipped inside the oven. Please remove any items before continuing.
It may be necessary during the installation to place the unit on its side (i.e. leg, caster installation, t through doors, etc) follow these guidelines to lessen the risk of damage to the unit.
Placing the unit onto its side:
1. Have oven completely uncrated and sitting on its shipping crate.
2. When using a dolly, place a piece of plywood on top of the dolly to distribute the weight evenly. Also have a piece of cardboard or micro-foam between plywood and oven to protect the nish from scratches.
3.
Carefully tilt the oven onto its LEFT SIDE
ONLY (or CONTROL SIDE UP)
NOTE: Turning the unit onto its right side will
damage the control panel.
4.
Avoid sudden drops.
CAUTION
NEVER lay oven with the control side down, this will damage the controls.
THE OVEN WEIGHS 520 LBS (238KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
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WARNING
INSTALLATION
The ovens are equipped for the voltage indicated on the nameplate mounted on the lower right side panel of the oven. They will operate on alternating current (AC) only. A cord & plug is not provided.
Consult you local codes for proper plugs, receptacles, and wire specications.
For optimum performance have separate circuits breakers for each cavity.
DO NOT CONNECT TO DIRECT CURRENT (DC).
The installation of the electric oven should conform to the:
NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND ORDINANCES AND THE LOCAL ELECTRIC COMPANY RULES AND REGULATIONS.
VENTILATION & CLEARANCES
Local codes prevail. These are the “authority having jurisdiction” as stated by the National Fire Protection Association, Inc. in NFPA 96-Latest Edition. For further ventilation information see below.
A ventilation hood may be required to remove heat and cooking odors. The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction. Requirements may vary throughout the country depending on the location by city, county information from the authority having jurisdiction to determine the requirements for your installation. Obtain information and review copies of codes or documents that will be used to inspect and approve your installation. Your ventilation hood supplier and HVAC contractor should be contacted to provide
guidance.
, and state. Obtain
CAUTION
Combustible clearances Non-Combustible clearances
0” from side • 1” from back, 4” from oor
1” from back • Without legs; 2” from back
4” from oor
DO NOT install oven closer than 1” on the control side, from another oven. DO NOT install oven closer than 12” on the control side, from a uncontrolled heat source
(charbroiler, open ame, griddle, etc.), unless a Hi-Temperature Spacer is installed then it
can be reduced to 1”.
AIR SUPPLY
Make certain not to obstruct the ow of combustion (gas) and ventilation air. Provisions for adequate air supply must be furnished.
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LEGS & CASTER INSTALLATION
Caster
or
Adj. Foot
Plywood
Cardboard
Control Panel UP
IL1215
27" Legs
The legs supplied with the unit must be installed.
Legs are available for both the single and double deck installations.
SINGLE: require 27” legs or stands DOUBLE: require 6” legs or casters.
To install the legs, place some cardboard on the oor and gently tip the oven onto its-back or non­control side. Fasten all four legs to the oven’s corners using the sixteen 5/16” bolts provided in the leg kit. Once legs securely in place, with assistance lift the unit upright, the adjustable feet can adjusted to level the unit. A torpedo level placed on the oven rack will assist in leveling the unit.
These units may be placed on a curbed base.
CAUTION
CAREFULLY TILT OVEN ONTO ITS LEFT SIDE (CONTROL SIDE UP) WHEN INSTALLING LEGS, FEET OR CASTERS. TURNING OVEN ONTO ITS RIGHT SIDE (CONTROL SIDE DOWN) WILL DAMAGE THE CONTROL PANEL.
PROPER LEVELING IS ESSENTIAL TO PROPER BAKING PERFORMANCE.
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EYE BOLT DRAIN
WATER
PLUG
BUTTON
BUSHING
STRAPPING PLATES
IL1216
CAUTION
STACKING INSTRUCTIONS
Legs or casters must be
inst a l led o n the l o wer o v en p r ior to
stacking. Remove the plug button from the top of the lower oven, and install a 1” plastic electrical bushing. With assistance, lift the top oven and place it in place on top of the lower oven.
Connect the two ovens by installing the strapping plates to both the left and right sides of the ovens. Attach the
oven earthquake strap (not-supplied) to
the eye bolt (supplied) at the bottom right rear corner of the top oven, and secure the strap to the wall once the oven has
been carefully placed into position.
THE OVEN WEIGHS 520 LBS (238KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION
ANY STAND COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
EARTHQUAKE STRAPS
If the oven is to be installed with casters, it must be secured to the building structure. To do this, attach an oven earthquake strap (not supplied) to the eye bolt (supplied) at the bottom right corner of the oven. For stacked ovens, attach the strap to the eye bolt of the uppermost oven. Connect the earthquake strap to the wall or other structure per instructions supplied with the strap.
DRAIN CONNECTION
Attach drain plumbing to the ¾” NPTM oven drain tting located at the lower rear right hand corner of the oven.
Drains need to have a vent pipe attached. Typical venting is accommodated by using a “T” off the drain pipe with an 8” to 10” open pipe in the top part of the “T”. for stacking, the drains can be manifolded together with only the top drain vented.
WATER CONNECTION
It is vital that the water supply line be thoroughly ushed with clean water before being connected to the oven’s water manifold.
After your water has been tested and meets the minimum requirements (see water requirements). Connect water supply to 3/8” NPTM tting located at right rear corner of the oven. Once the water manifold and water supply are connected to the oven turn the oven ON and press the 1-shot steam button for 1 minute to remove the air and any impurities from the system.
The water must continuously be within the specications (for this application) while this unit is in service. Periodic testing may be needed to verify any changes in water conditions.
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ELECTRICAL CONNECTION
Terminal Block
Knockout
Panel Cover
IL1217
All electrical connections must be made by a licensed electrician and in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1)
- IMPORTANT -
IF A SINGLE POWER SOURCE IS TO BE CONNECTED TO BOTH OVENS, REMOVE THE CONTROL SIDE PANELS AND RUN THE INTERCONNECTION WIRES THROUGH THE 1” PLASTIC ELECTRICAL BUSHING RUNNING BETWEEN THE TWO OVENS.
The electrical service entrance is provided by several knockouts in the top right rear corner of each oven. The 208/240 volt oven is a dual voltage oven and is shipped from the factory ready to run on either voltage without modication
Supply wire size must be large enough to carry the amperage load for the number of ovens being installed. Line current information for individual ovens can be found on the oven DAT
Follow the ELECTRICAL SPECIFICATIONS (in the front of the manual) as a guide to select proper
wire sizes.
A PLATE.
PHASE CONVERSION
The ECSF 208V / 240V ovens are shipped from the factory wired for either single-phase or three-phase, per the customer’s specications on their order. Factory settings for Voltage and Phase can be veried on the unit’s data plate afxed to oven exterior.
If the phase requires modication, it can be accomplished by rearranging the element wires at the service entrance terminal block. Correct connections are shown Below.
The ECSF 480V ovens are three phase only.
NOTE: Re-phasing the oven is not chargeable to Lang Manufacturing as warranty
Service Entrance
Terminal Block Connections
208-240V Single Phase
L1 L2 L3 1A, 3A, 5A 2A, 4A, 6A
208-240V Three Phase
L1 L2 L3 1A, 4A 2A, 5A 3A, 6A
480V Three Phase
L1 L2 L3 1A, 4A 2A, 5A 3A, 6A
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