Lang ECOQ-AP User Manual

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Installation,
Operation, and
Electric Convection Oven Quarter Size
Model
ECOQ-AP
Lang Manufacturing 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W730 Ph: 314-678-6315 Fax: 314-781-2714 Rev B www.langworld.com November 29, 2011
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THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #: Purchased From: Serial #: Location: Date Purchased: Date Installed: Purchase Order #: For Service, Call:
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Table of Contents
Chapter Page
1. Table Of Contents ............................................................................................................. 3
2. Read First .......................................................................................................................... 4
3. Equipment Description ...................................................................................................... 5
4. Unpacking.......................................................................................................................... 6
5. Installation.......................................................................................................................... 7
6. Initial Start-Up.................................................................................................................... 8
7. Operation........................................................................................................................... 9
8. Maintenance & Cleaning Procedures............................................................................... 10
9. Troubleshooting................................................................................................................. 11
10. Parts Lists .......................................................................................................................... 13
11. Wiring Diagram.................................................................................................................. 15
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CAUTION: THE OVEN WEIGHS 158 LBS. (71.8 KILOGRAMS). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN (158 LBS.).
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located behind the oven in the bottom right corner. The oven voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
NOTICE: During the first few hours of operation you may notice a small amount of smoke coming off the oven, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE
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MATERIALS.
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.
NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,
MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
NOTICE: Service on this or any other Lang appliance must be
performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 314-678-6315 or visit our website
www.langworld.com
for the service agent nearest you.
WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT
INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY STAR OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
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Model: ECOQ-AP
Electric Quarter-Size Convention Oven
Equipment Description
Exterior Construction
The oven exterior dimensions are 19” (48.26cm) Wide, 24” (60.96cm) High, 28” (71.12cm) deep (with legs) and a 1-3/8” (3.49cm) handle extension on the door.
The Front, Top, and Sides are constructed of stainless steel with an aluminized back and bottom.
The oven door comes standard with a window and is reversible for either left or right directional opening.
The door handle is constructed of Stainless Steel and Polymer.
The oven cavity is insulated with high temperature insulation for efficiency and reduced heat loss.
Interior
The dimensions of the oven cavity are 15-5/8” (39.68cm) Wide, 13” (33cm) High, 14-1/2” (36.83)(cm) Deep.
The oven is designed for three shelves and comes with three Chrome Plated Racks.
The interior air deflection baffle is constructed of stainless steel.
Operation
The ECOQ is a forced air convention oven with a vented oven cavity.
The air is driven by a 1/6 HP fan motor.
Controls
The ECOQ comes with the Star “Accu-Plus” controls which include:
Easy to use manual control knobs.
Pulse and two speed fan.
Solid State temperature sensing and controls.
Technical
Oven operates as shipped on either 208 or 240 Volt Single Phase on a 20 Amp. Circuit. It is shipped with a Power Cord and Plug attached.
Floor space required is 19” (48.26cm) Wide, 28” (71.12cm) Deep.
The oven weighs 158 lb. (71.8 Kilograms).
Each oven is shipped with a stacking kit to stack multiple ovens.
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Unpacking
Receiving the Oven
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Star Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the oven as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The oven will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid. Remove the cardboard cover, cut
the straps and remove the wood frame.
CAUTION: OVEN WEIGHS 158 LBS (71.8 kilograms). FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH
OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN (225 LBS.).
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
Remove oven from skid and place in intended location.
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Installation
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located above the control panel behind
the screen mesh. The oven voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood,
grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
Electrical Connection
The oven is supplied with a cord and plug connected. The plug provided is a NEMA-L6-20P. The receptacle is not provided with the oven. The installer should install a NEMA-L6-20R plug to reach the outlet.
close enough to the oven for the
Follow the receptacle manufacturer’s instructions when connecting the receptacle to the power supply.
Oven Voltage
The Star Model ECOQ oven can be operated on 208 Volts or 240 Volt source. The Amp draw and KW rating at both voltages are listed in the table below.
MODEL VOLT AMPERAGE
ECOQ-AP 208 3.0 14.0 ECOQ-AP 240 3.9 16.0
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Initial Start Up
PRE-POWER ON
After the oven is installed and connected to power, prior to turning on, verify the following:
The door opens and closes freely.
All three racks are in the oven correctly.
All packing materials have been removed from the inside of the oven.
POWER ON
When the oven is first turned on the motor will start to run and the indicator lights will light.
NOTICE: During the first few hours of operation, you may notice
a small amount of smoke coming off the oven, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
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Operation
GENERAL CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE
FREE FROM COMBUSTIBLE MATERIALS.
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND
DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
Convection ovens constantly circulate air over and around the product. This strips away the thin layer of moisture and cool air from around the product allowing heat to penetrate more quickly.
Cooking times can be shortened and cooking temperatures can be reduced.
To convert standard deck oven recipes, reduce the temperature 50 degrees and the time by 25%. Make minor adjustments as necessary.
The lower the oven temperature the more even the bake.
Check the product near the end of the initial cooking cycle by turning on the oven light and looking through the oven door windows.
Do not open the oven doors during baking, as this will change the baking characteristics of the oven and make it difficult to determine a final program.
If the product is overdone on the outside and underdone on the inside, reduce the baking temperature.
If the product is pulling away from the edge of the pan, the temperature is too high or the cooking time too long.
Load each shelf evenly. Spaces should be maintained equally between the pan and oven walls, front and back.
For best baking results, load the oven from the top to the bottom during random loading.
Setting the Temperature
Turn the temperature dial until the line on the knob points at the desired temperature.
Allow the oven to preheat before placing product into the oven cavity.
The oven may emit a small amount of smoke the first time it is brought up to temperature. This is caused by the oils associated with the manufacture of the appliance and is a normal condition. The smoke will stop after the oven reaches 350 degrees.
Setting the Time
Turn the timer dial until the line on the knob points at the desired time.
The timer will countdown once the time is set. When the timer has reached zero, a buzzer will sound continuously. Turn the timer dial to “Off” to stop the buzzer.
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Maintenance & Cleaning
Door Reversal
Remove the three Phillips screws located at the back of the oven securing the top to the oven.
Remove the top of the oven. Open door and remove 5/8 bolt in the lower right-hand corner of the
opening. Remove the 5/8-door pin in the upper left hand corner holding the door to
the oven. Lift door off lower door pin and set to side. Remove the lower left-hand door pin and re-install into the lower right-hand
corner. Place door on lower door pin and re-install the upper 5/8-door pin into the
top of the oven securing door to oven. Place 5/8 bolt into vacant hole at the lower left of oven. Re-install top of oven. Re-install the three Phillip screws at the back securing top to the oven.
Cleaning
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.
NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN,
EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
Always start with a cold oven.
The stainless interiors can easily be cleaned using most domestic or commercial oven cleaners.
Always follow the cleaner manufacturer's instructions when using any cleaner.
Care should be taken to prevent caustic cleaning compounds from coming in contact with the blower wheel.
The oven racks and rack slides may be cleaned by removing them from the oven and soaking them in a solution of ammonia and water.
The stainless steel door liners and oven front should normally be cleaned with a soap and water solution.
Discoloration or heat tint may be removed with any of the following cleaners: Penny Brite, Copper Brite, Du-Bois Temp, or Past Nu-Steel.
Always apply these cleaners when the oven is cold and rub in the direction of the metal's grain.
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Troubleshooting
Symptoms
What follows is a chart of Symptoms and Possible Causes to aid in diagnosing faults with the oven.
Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be checked.
To test for a possible cause refer to the TEST section and locate the Possible Cause then refer to test to identify test procedures.
Symptom Possible Cause
No power to cord outlet Oven unplugged from outlet
Power indicator is not lit.
Oven will not heat
Product burning
Failed power cord or plug Failed power switch Failed pilot light
Failed element Power switch is not ON Failed circuit board Failed temperature sensor Failed temperature selector
Product is cooked too long Failed temperature sensor Failed circuit board Failed temperature selector Open wire between selector and Circuit Board
Product under done
Failed temperature sensor Failed circuit board Failed temperature selector
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Troubleshooting cont’d
TESTS NOTICE: Service on this or any other Lang appliance must be
performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 314-678-6315 or visit our website
www.langworld.com
for the service agent nearest you.
WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT
INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
If an item on the list is followed by an asterisk (*), the work should be done by a factory authorized service representative.
Possible Cause TEST
Product is cooked too long No test available, operational condition
Failed temperature sensor Unplug the sensor from the control panel circuit board and check for continuity
Failed element Remove the wires and check for continuity across the element
Failed temperature selector
Remove the wires and check the resistance on all the settings
Call the factory for switch resistance values
Remove the wires from the contactor coil and check for continuity across the contactor coil connection
Failed heat contactor
Failed or disconnected safety thermostat
Ensure the contactor moveable points move freely up and down
Check for 24 volts at the contactor coil when the computer is running*
Check across the thermostat connectors for continuity
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY STAR OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
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Model
ECOQ-AP Quarter Size Convection Oven EQS-AP-C Quarter Size Convection Oven
SK2296 Rev. - 8/06/07
1
2
4
55
5
3
10
11
56
12
57
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14
24
23
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21
20
19
18
17
16
25
33
34
34
35
36
37
29
30
31
30
31
32
38
27
26
28
11
54
41
40
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42
45 44 43
46
45
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49
48
50
52
53
51
52
53
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PARTS LIST November 29, 2011, Rev B
Model No: ECOQ-AP
Quarter Size Electric Convection Oven
Key
Number
1 Q9-25-271 1 TOP ALL 2 2H-25-264 1 BACK INSULATION ALL 3 Q9-25-250 1 VENT ASSEMBLY ALL 4 Q9-25-242 1 OVEN CAN ALL 5 Q9-25-266 1 BOTTOM INSULATION SUPPORT ALL 6 2U-71500-09 1 BLOWER WHEEL EQS - OVEN ALL 7 2N-11090-32 1 ELMNT EQS 208V 2.7KW ALL 8 Q9-25-210 1 FIREWALL ASSY ALL 9 2U-30200-41 1 MTR 1/6HP208/240V1PH1SPD ALL 10 Q9-25-276 1 BACK ALL 11 Q9-25-273 2 SIDES ALL 12 Q9-25-300 1 SWITCH ROD ASSY ALL 13 2E-31400-07 1 XFORMR120-208-240/24V40VA ALL 14 Q9-25-W1254 1 SWITCH ARM ASSY ALL 15 2E-30501-02 1 TRM STRP 3 POLE W/PUSH ON ALL 16 2E-41100-12 1 SENSOR EHS OVEN 450 DEG ALL 17 2T-30401-09 1 STAT FXD 500 DEG OPEN ALL 18 Q9-25-304 1 SPRING SPACER ALL 19 Q9-25-305 1 SPRING STOP WASHER ALL 20 2K-70300-09 1 PIPE 1/4 SCH 40 BLACK ALL 21 2P-51001-12 1 SPRNGCOMPRSN.665IDX1.4LNG ALL 22 Q9-25-320 1 COMPONENT MOUNT ASSY ALL 23 2E-30701-05 1 CONTC 2POLE 30A 24VAC P & ALL 24 2E-30701-04 1 CONTC 2POLE 30A 24VAC ALL 25 2A-72500-02 4 LEG 4 SS MM, GRID, FRYER ALL 26 Q9-25-290 1 TOP HINGE ASSY ALL 27 Q9-25-256 1 BAFFLE ALL 28 2U-71500-10 1 BLOWER WHEEL EQS - ALL 29 Q9-25-414 1 PANEL SPOTWELD - AP ALL 30 2R-70701-53 2 KNOB SPECIAL #2-SET SCREW ALL 31 2J-31601-07 3 PILOT LT 28V 6 LEAD WHT ALL 32 2C-20602-03 3 TINNERMAN 3SCLIP 5/16 ALL 33 2E-40101-W19 1 CIRBD SI TEMP CNTRL NO ALL 34 2E-30303-06 2 SWT TOG ON-ON DPDT BLK ALL 35 2E-30304-16 1 CIR.BD.SWITCH 140’-450’F ALL 36 2C-31004-02 2 TERM FEM 1/4 18/22GA INS ALL 37 2J-30802-04 1 BUZZER ELEC 24V AC PIEZIO ALL 38 PS-60101-W4 1 ELEC. TIMER KIT, 1HR-24VAC ALL UNITS MFG BEFORE 11-2010 2J-30800-W05 1 MECH. - ELEC TIMER 1HR-24 ALL UNITS MFG AFTER 11-2010 39 2C-20101-24 AR SCRW MS PLT 10-32 X .375 ALL 40 Q9-25-287 1 DOOR HANDLE - WINDOW DOOR ALL 41 2C-20102-08 2 SCRW PHD ST 8-32X.375 ALL 42 2R-50800-91 1 DOOR HANDLE ALL 43 2C-20303-07 1 NUT HX SS 5/16-18 ALL 44 Q9-25-293 2 BOTTOM DOOR PIVOT ALL 45 2P-70201-05 2 BRNZBRFLN5/16IDX1/2ODX3/8 ALL 46 Q9-25-282-1 1 DOOR OUTSIDE - WINDOW ALL 47 Q9-50800-90 1 MACHINE TOP PIVOT PIN ALL 48 Q9-25-284 2 DOOR BAND ALL 49 2Q-71301-04 1 WINDOW ASSY 9-5/8X16-5/8 ALL 50 Q9-25-286 2 MAGNET HOLDER ALL 51 Q9-25-283-1 1 DOOR INSIDE - WINDOW DOOR ALL 52 2H-25-265-2 2 DOOR INSULATION W/WINDOW ALL
Part
Number
Qty Per
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
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PARTS LIST November 29, 2011, Rev B
Model No: ECOQ-AP
Quarter Size Electric Convection Oven
Key
Number
53 2H-25-265-1 4 DOOR INSULATION W/WINDOW ALL 54 Q9-25-230 1 FRONT ASSEMBLY ALL 55 2H-25-261 1 BOTTOM INSULATION ALL 56 Q9-25-200 1 BOTTOM ASSY ALL 57 P9-50309-106 1 SLEEVING 5/8ID NAT ALL 58 2K-70801-07 3 SPACER, SUPPORT 1/2 lg ALL *NOT SHOWN
Part
Number
Qty Per
Description
2
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
2
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
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