Lang DO36, DO36I, DO362, DO363 Operation Manual

Page 1
Installation, Operation, and Maintenance
Deck Oven
Model: DO36 and DO36L
Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W475 Ph: 314-678-6315 Fax: 314-781-2714
Rev.A
www.langworld.com November 2, 2007
Page 2
TABLE OF CONTENTS
TABLE OF CONTENTS ..............................................................................................................1
INTRODUCTION
DESCRIPTION................................................................................................................1
FEATURES.....................................................................................................................1
SAFETY PRECAUTIONS AND WARNINGS..............................................................................2
INSTALLATION
RECEIVING AND UNCRATING.....................................................................................3
INSTALLING THE LEGS................................................................................................3
CLEARANCES...................................................................................................3
DECK OVEN ASSEMBLY ..............................................................................................3
STACKING THE OVENS...................................................................................3
ELECTRICAL CONNECTION............................................................................4
INTERCONNECTING THE OVENS..................................................................4
OVEN PHASING................................................................................................5
LOAD REQUIREMENTS...................................................................................5
RANGE ASSEMBLY.......................................................................................................6
INSTALLATION ON OVEN BASE.....................................................................6
ELECTRICAL CONNECTION............................................................................6
PHASING RANGE ASSEMBLY.........................................................................7
LOAD REQUIREMENTS...................................................................................7
OPERATION
INITIAL START-UP.........................................................................................................8
NORMAL OPERATION ..................................................................................................8
PREHEATING....................................................................................................8
OVEN RACK......................................................................................................8
CONTROL PANEL..........................................................................................................9
3-HEAT SWITCHES ..........................................................................................9
PAN PLACEMENT.............................................................................................10
VENT CONTROL...............................................................................................10
TIMER................................................................................................................10
PRODUCTIVE MAINTENANCE
CLEANING......................................................................................................................11
THERMOSTAT CALIBRATION......................................................................................11
CALIBRATION CHECK PROCEDURE..........................................................................11
CALIBRATION ADJUSTMENT..........................................................................12
INSTALLATION TROUBLESHOOTING GUIDE ........................................................................13
OVEN PARTS LIST.....................................................................................................................14
DECK OVEN WIRING SERIES...................................................................................................15
WIRING DIAGRAM
208/240V.........................................................................................................................16
240V................................................................................................................................17
Page 3
This manual contains the necessary information to install, operate, and maintain the Lang DO36L Series Electric Deck Oven.
DESCRIPTION
The DO36 Series Deck Oven is designed as a single pan all purpose baking and roasting oven. The oven can be stacked with other 36 bake ovens, stacked with a F6 Convection Oven, or assembled with a three section Cook Top to create a range with any top configuration.
FEATURES
The oven cavity is large enough to accept a single full size sheet pan. The pan can be placed on the pebble oven deck or raised off of the deck and placed in the middle of the cavity on a rack, supplied with the oven.
The heating elements are located above the product and below the oven deck.
They are controlled by a thermostat with an operational range of 150°F to 550°F and two Hi-Medium-Low (3-Heat) switches.
The oven features a 1 hour timer and oven cavity vent as standard equipment.
The oven door is a self closing pull down type that when fully open is strong enough to act as a loading platform for the oven.
The oven front is a high quality stainless steel; the oven sides, top, and back are baked enamel or optional stainless steel. The oven cavity is a durable aluminized finish.
INTRODUCTION
Page 4
SAFETY PRECAUTIONS AND WARNINGS
DANGER
MAKE SURE THE MAIN POWER SUPPLY IS TURNED OFF AT THE SOURCE PRIOR TO CONNECTING POWER TO THE APPLIANCE.
Disconnect the appliance from power before attempting any repair The following clearances to combustible surfaces must be maintained.
4 inches to sides 3 inches to back
Make sure the wire leads that supply electricity to the cook top or upper oven decks are not pinched between the oven and range top or between the decks.
Be sure the power supply voltage matches the voltage specified on the data plate. This appliance must be phased per the wiring diagram. Any cleaner used in the oven cavity must be labeled "Safe on Aluminum".
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Page 5
RECEIVING AND UNCRATING
Upon receipt of the equipment, check for freight damage, both concealed and visible. Visible damage must be noted on the freight bill at the time of delivery and signed for by the freight company's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. When concealed damage is discovered, make a written request for inspection by the carrier’s agent within 15 days of the delivery date. In either case, do not
return the damaged merchandise to Star Manufacturing, file your claim with the carrier.
Before uncrating the equipment confirm that the voltage marked on the box matches that of the building. The oven voltage must match the voltage supplied.
Place the crate as near the intended installation as possible before uncrating the equipment. The crate will help protect the equipment while it is being moved through doorways and down halls. Uncrate the oven and set as near the intended installation as practical. Save the crating materials as they may be used during the installation.
INSTALLING THE LEGS
If the oven is to be assembled as a range the legs are packaged in with the range top. If the oven is to be stacked on another oven the legs are packaged in a separate box marked "Fabricated Legs".
Place some cardboard on the floor and gently tip the oven backwards onto it.
INSTALLATION
sure the legs are screwed firmly into the nuts.
The stacked oven fabricated legs attach to the bottom corners of the oven with the nuts and bolts supplied with the legs.
Set the oven on the legs, push it into position, and level it using the adjusters on the bottom of the legs.
CLEARANCES
THE FOLLOWING CLEARANCES TO COMBUSTIBLE SURFACES MUST BE MAINTAINED: 4 INCHES TO SIDES 3 INCHES TO BACK
DECK OVEN ASSEMBLY
STACKING THE OVENS
If the oven is to be assembled as a range, skip this section refer to the Range Top Installation Manual.
Remove the envelope labeled "Stacking Kit" from the oven cavity.
Place some cardboard on the floor and gently tip the oven that is to be stacked backwards onto it. Install four pins from the stacking kit into the threaded holes on the side flanges of the oven bottom.
Remove the plastic plugs from the top of the oven on legs so the pins just installed in the top oven can nest into the holes.
Lift the oven that is lying on its back onto the oven on legs. Align the pins so they drop into the holes in the bottom oven.
The range legs are screwed into 4 nuts welded to the bottom of the oven. Make
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ELECTRICAL CONNECTION
DANGER
MAKE SURE THE POWER SUPPLY TO THE APPLIANCE IS TURNED OFF BEFORE MAKING THE CONNECTION.
If the oven is to be assembled as a range, skip this section and refer to the Range Top Installation Manual.
The electrical connection is made through a 1 1/4 inch knockout in the bottom of the oven to a terminal block located behind an access door that is below the control panel.
Before connecting the oven to power check the data plate located behind the access door to confirm that the power supply wires are large enough to carry the load.
A one deck oven requires a single phase connection only; however, this does not mean the oven cannot be connected to a three phase service, simply use two lines of the three phase.
INTERCONNECTING THE OVENS
If the oven is assembled as a 2 deck model, remove the wire from one of the Stacking Kit envelopes and cut it in half.
Strip the cut ends of the wires 3/4 inch and install them into the terminal block of the top oven. Snap a 3/4 inch plastic bushing from one of the Stacking Kit envelopes into the hole in the bottom of the top oven and run the wires from the top oven through it to the terminal block in the bottom oven. Connect the top oven wires into the terminal block with the wires from the bottom oven. Refer to the wiring diagram in this manual for the correct phasing of the wires.
If the oven is assembled as a 3 deck model, remove the wires from all three Stacking Kit envelopes and cut one half. Use the 2 full length wires to connect to the top deck and the cut wire to connect to the middle deck. Refer to the figure below or the wiring diagram in back of this manual for the correct wire grouping at the bottom oven terminal block.
in
4
Page 7
OVEN PHASING
MODEL
NO.
DO36I DO36L D036 DO362
D0363
Power
Supply
Terminal
Block
1ST
Deck
OVEN
2ND
Deck
3RD
Deck
L1 X X X Single
Phase
L2 X X X L1 X X
Three
Phase
L2 X X L3 X X
LOAD REQUIREMENTS
LOADING THREE PHASE AMPS
KW PER PHASE
LI L2 L2 L3 L3 L1
TOTA
L Kw
208 VOLT 240 VOLT 480 VOLT
L1 L2 L3 L1 L2 L3 L1 L2 L3 208V 240V
6 0 0 6 28.8 28.8 0 25 25 0 12.5 12.5 0 28.8 25 6 0 0 6 28.8 28.8 0 25 25 0 12.5 12.5 0 28.8 25
6 0 0 6 28.8 28.8 0 25 25 0 12.5 12.5 0 28.8 25 6 0 6 12 50 28.8 28.8 43.3 25 25 21.7 12.5 12.5 57.7 50 6 6 6 18 50 50 50 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75
SINGLE
PHASE AMPS
5
Page 8
RANGE ASSEMBLY
INSTALLATION ON OVEN BASE
Remove all the plastic plug buttons from the top of oven(s).
Lay a 2 X 4 or cardboard corner pad across the top of the oven.
Lift the range top off of the shipping skid and place it on top of the oven so that the front edge of the range top is sitting on the 2 X 4 and is elevated off of the oven top.
Feed the two groups of power supply wires through the two holes in the oven top until all the wire slack is inside the oven control compartment.
Lift the front of the range top and remove the 2 X 4.
Allow the range top to set into place so that the pins in the bottom if the range top nest into the holes in the top of the oven base.
ELECTRICAL CONNECTION
The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1)
Supply wire size must be large enough to carry the amperage load for the range being installed. Wire size information can be found on the range data plate.
This range can be installed on both single and three phase supplies and is shipped from the factory un-phased.
The range top wires connect into a terminal block located in the oven base control compartment.
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Page 9
PHASING RANGE ASSEMBLY
Follow the drawings, below, to group the supply wires to match the power phase.
THREE PHASE SINGLE PHASE
LOAD REQUIREMENTS
For proper supply wire and circuit breaker size, refer to the chart below.
THREE PHASE LOADING NOMINAL AMPS PER LINE
Star
Model
Number
136SB 36S 6.0 10.0 5.0 21.0 45.8 66.7 62.5 39.7 57.8 54.2 19.9 28.9 27.1 101.0 87.5
N/A 72S #1 6.0 10.0 5.0 21.0 45.8 66.7 62.5 39.7 57.8 54.2 19.9 28.9 27.1 101.0 87.5 N/A 72S #2 6.0 10.0 5.0 21.0 45.8 66.7 62.5 39.7 57.8 54.2 19.9 28.9 27.1 101.0 87.5
R36C RF21S 6.6 10.0 5.0 21.6 48.3 69.2 62.5 41.9 59.9 54.2 20.9 30.0 27.1 103.8 90.0
N/A RF42S#1 6.6 10.0 5.0 21.6 48.3 69.2 62.5 41.9 59.9 54.2 20.9 30.0 27.1 103.8 90.0 N/A RF42S#2 6.6 10.0 5.0 21.6 48.3 69.2 62.5 41.9 59.9 54.2 20.9 30.0 27.1 103.8 90.0
TOP ONLY
Number
Lang
Model
Total
K.W. PER PHASE
L1 - L2 L2 -L3 L3 -L1
5.0 5.0 5.0 15.0 41.7 41.7 41.7 36.1 36.1 36.1 18.1 18.1 18.1 72.1 62.5
KW
Conn
208 VOLT 240 VOLT 480 VOLT
L1 L2 L3 L1 L2 L3 L1 L2 L3
THREE PHASE
SINGLE
PHASE
208V 240V
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Page 10
INITIAL START-UP
The preservatives must be cleaned off the oven front before it is heated. Wipe the oven front with a damp rag and a mild soap solution, rinse with warm water and a damp rag, and then completely dry the oven front.
Before the initial use of the oven it must be allowed to thoroughly dry the elements out. This is accomplished by setting the top and bottom oven 3-heat switches to the "Low" position and the thermostat to 350 degrees. Allow the oven to heat until all vapor and smoke has been eliminated.
Somewhere along the rising temperature curve between 250 and 350 degrees a moderate amount of smoke will issue from within the oven. Preservative oils and oil accumulated during manufacture will come off as smoke at these temperatures. Do not be alarmed.
OPERATION
NORMAL OPERATION
PREHEATING
The oven will not bake uniformly if not allowed to thoroughly preheat before loading the product. To compensate for the temperature loss during loading, set the oven thermostat 50
desired cooking temperature,
then reset the thermostat to the proper temperature after closing the oven door. The oven can be preheated with the 3­Heat switches set on any position, however, the fastest preheat will be accomplished with both the switches set to the "High" position. Once the oven is at the set temperature and the product is loaded reset the 3-Heat switches to their proper setting. An indicator light, located below the oven thermostat knob, will go out once the oven has received the set temperature. Allow the oven indicator lamp to cycle on and off at least two times during the preheat.
degrees over the
load the oven,
OVEN RACK
The oven is equipment with a removable rack as standard. Baking pies, bread, or for roasting operations the rack can be placed directly on the metal deck and the pans placed on the rack. For cakes or pastries the rack can be slid into the rack supports, located about halfway up the oven sides, and the pans placed on the rack in this raised position.
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CONTROL PANEL
3-HEAT SWITCHES
While the oven thermostat controls the temperature, the 3-Heat switches control the amount of power from the upper and lower elements. Setting the top element 3-Heat switch to "High" will burn (or broil) the tops and setting the bottom 3-Heat switch to "Low" will not cook the bottom of most products. Set the 3-Heat switches to achieve the best uniformity between the top and bottom of the
Class of product
Average Temperature
Switch Settings Rack Position
Top Bottom
product. Best results for baking will be accomplished with the top 3-Heat switch set to the "Low" position and the bottom 3-Heat switch set to either "Medium" or "High".
The following Temperature Switch Setting and Rack Position chart is suggested as a guide in baking the various classes of product. Be aware this chart is only a suggestion temperature, switch settings and rack positions will be arrived at through experience.
Pie 375-425 Low Medium On Deck Rolls 375-400 Low High Rack Support Cake 350-400 Low High Rack Support Pastries 325-375 Low High Rack Support Bread 425-450 Low Medium On Deck
. Correct
Roast 300-325 Low Medium On Deck
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PAN PLACEMENT
Place the pan in the center of the oven rack for the best baking results. Keep the oven door closed as much as possible. Excessively opening the oven door will cool the front section of the oven and the products placed near the opening will bake slower.
VENT CONTROL
The oven is supplied with an oven vent control located above the thermostat dial. If cooking products with high moisture content open the vent by pulling the knob out. The moisture will be vented out the back of the oven as steam. If the
products require a moist baking environment push the vent damper closed.
TIMER
A 60 minute mechanical timer is supplied as standard equipment. To set, turn the dial until the desired time is at the top of the dial. If setting the timer for less than 10 minutes the dial must first be turned past the 10 minute mark then reset to the required time. Once the timer has timed­out it will sound a bell for about 5 seconds then automatically turn off.
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PRODUCTIVE MAINTENANCE
"Productive Maintenance" is defined as a means of keeping the appliance as efficient and productive after years of service as it was when new.
CLEANING
Cleaning the appliance on a regular basis will assure years of efficient performance and maintain the gleaming appearance it has when new.
Clean the exterior of the oven using a mild soap and water solution. Rinse with clear water and a damp rag.
Do not
CAUTION
The oven interior must be cleaned with a cleaner that states it is "Safe on Aluminum". Use of any other cleaner will severely damage the coating on the inside of the oven and it can not be repaired.
Pay particular attention around the door opening, door edges and at the bottom of the door so the door continues to close tightly. Should the paint around the door opening begin to wear off, it can be recoated using a high temperature silver paint found in any hardware store.
use a pressure washer of any kind to clean the appliance exterior or interior.
THERMOSTAT CALIBRATION
All thermostats are factory calibrated and are extremely reliable mechanical devices. Thermostat calibration should be attempted only when continued experience indicates inaccurate cooking temperatures and then only after the calibration of the thermostat has been thoroughly checked.
However, as the appliance becomes older the thermostat should be checked once a year in order to make minor adjustments to the calibration.
CALIBRATION CHECK PROCEDURE
Locate an oven thermometer or thermocouple in the center of the oven cavity. Set the thermostat to 350°F degrees, the upper element 3-Heat switch to "Low", and the
lower element 3-Heat switch to "High". Allow the oven to heat for at least one hour before attempting any calibration check. Watch the red indicator lamp below the thermostat dial. When the lamp comes on the oven
elements are "cycling on", when the indicator lamp goes out the elements are "cycling off". After the oven has heated of an hour record the temperature of the oven when the indicator
lamp "cycles on". Allow the oven to continue heating and record the temperature when the indicator lamp
"cycles off". Continue taking the "cycle on" and "cycle off" readings three times. After 3 complete "cycles" average the six temperature readings (add them up and divide by
6). The average temperature should be within 25 degrees, plus or minus, of 350°F degrees.
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CALIBRATION ADJUSTMENT
A 1/16 inch flat blade screwdriver with a 2 inch shaft is required to adjust the thermostat. Maintain the oven temperature at 350°F degrees. Without turning the thermostat dial, pull it off the shaft of the thermostat. Locate the screw at the base of the thermostat shaft; this is the thermostat calibration screw. Insert a small flat blade screwdriver down the thermostat shaft until it contacts the screw. Grasp the thermostat shaft so it does not move while turning the calibration screw. Use caution when making adjustments to the thermostat, a 1/8 turn of the calibration screw
will adjust the oven temperature about 5 to 7 degrees. To raise the oven temperature, turn the calibration screw Counter-Clock-Wise. To lower the oven temperature, turn the calibration screw Clock-Wise. Reinstall the oven knob and recheck the oven temperature .
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Page 15
INSTALLATION TROUBLE SHOOTING GUIDE
SYMPTOM PROBLEM CAUSE
Not Heating
Breakers off
Reset Breakers
One Deck Works Others Do Not
Circuit Breakers Trip
Too Long To Preheat
Not Connected to Power Improper Phasing at Terminal
Block Defective Thermostat
Connect to Power Correct Phasing
Replace Thermostat
Internal Circuit Breakers off Ovens Not Interconnected Improper Phasing at Terminal
Block
Reset Breakers
Connect all Decks to Lower Terminal Block
Correct Phasing
Supply and Oven Voltage Do Not Match
Thermostat Capillary Tube Shorted to Element
Correct Voltage Mismatch Replace Thermostat to Clear
Short
Supply and Oven Voltage Do Not Match
"3-Heat" Switches Set on Low
Correct Voltage Mismatch Set Switches to High
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Page 16
TO FIT
1
23456
7
5
5 5
55
2
1
4
1667
1667
1667
4
1
3
2
7
1
2
3
4
3
6
2 1 3 4 2 1 3 4
4
2
5
1
4
3
3
2
C21 L1
L2
1
2L1C L2
5
1
4
2
1
HEAT ELEMENT
THERMOSTAT
3 HEAT SWITCH
PILOT LAMP
CIRCUIT BREAKER
SPEED UNIT
6 HEAT SWITCH
TOP ARRANGEMENT
SEC-1
ABBAC
SEC-2
ABBAC
SEC-3
CBCAC
TOP SECTION WIRE DIAGRAMS
A B C
GRILL HOT TOP SPEED UNITS
POWER
SUPPLY
PHASE
SINGLE
PHASE
THREE
BLOCK
TERMINAL
TOP
RANGE
ELECTRICAL CONNECTIONS
1st DECK 2nd DECK 3rd DECK
OVEN
L1L2L1L2L3 2-4-6
1-5
3
2-4-6
1-3-5 1
212
- 2
-
1
2
1
2
1
-
2
1
CONNECT WIRES FROM RANGE
TOP OR ADDITIONAL DECKS TO
LOWER OVEN TERMINAL BLOCK
AS SHOWN AT RIGHT
ELECTRICAL DATA
NUMBER
MODEL
LOADING
KW PER PHASE
TOTAL
KW
36S RANGE
LA-236S "
LA-336S "
LA-136S OVEN
6.0
6.0
6.0
6.0
10.0
0.0
0.0
6.0
5.0
0.0
6.0
6.0
21.0
6.0
12.0
18.0
L1 L2 L2 L3 L3 L1
THREE PHASE AMPS
208 VOLT 240 VOLT
45.8
28.8
50.0
50.0
L1
50.0
28.8
28.8
66.7
L2
50.0
28.8
0.0
62.5
L3
43.3
43.3
25.0
39.7
L1
43.3
25.0
25.0
57.8
L2
43.3
25.0
0.0
54.2
L3
SINGLE
PHASE AMPS
208V
101.0
28.8
57.7
86.5
240V
87.5
25.0
50.0
75.0
L1 L2 L3
1
2
TERMINAL BLOCK
1ST DECK
OVEN WIRING
2ND DECK
3RD DECK
2ND AND 3RD DECK
WIRING IDENTICAL
TO 1ST DECK
USE ON ALL E SERIAL NUMBERS
2000
3000
B C C
MODEL DESIGNATION
36S-0
36S-2
36S-3A
36S-10
36S-20
RT36A
RT36B
RT36C
RT36D
RT36E
N/A
RT36F
STAR LANG (REF)
NUMBER
STAR MODEL
RT36 + DO36
DO36 OVEN
DO36 OVEN
DO36 OVEN
QTY
-12
3
DRAWING NUMBER REV
OF
SHEET
± 1/64
ANGLES
± .5°
.X ± .05
.XX ± .03
TITLE:
CK:
TOLERANCES
SCALE:
DR:
FRACTIONS DECIMALS
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
.XXX ± .015
DATE:
DATE:
NEXT HIGHER ASSY.
CREATED BY STUART R. CARTIER
PART NUMBERQTY ITEM DESCRIPTION / MATERIAL
REVISION BLOCK
ECN NO.REV DESCRIPTION DR: DATEMFG ENG
LA36 OVEN / 36S RANGE
208 / 240VAC
2M-61106-01 E
1
2-1-94
1
LANG MANUFACTURING
Page 17
1
23456
HEAT ELEMENT
THERMOSTAT
3 HEAT SWITCH
PILOT LAMP
CIRCUIT BREAKER
SPEED UNITS
MODEL DESIGNATION
TOP ARRANGEMENT
SEC-1
ABBAC
SEC-2
ABBAC
SEC-3
CBCAC
TOP SECTION WIRE DIAGRAMS
A B C
GRILL HOT TOP SPEED UNITS
36S-0
36S-2
36S-3A
36S-10
36S-20
2
1
4
1667
1667
1667
4
1
3
2
7
1
2
3
4
1
2
4
3
6
2 1 3 4 2 1 3 4
4
2
1
POWER
SUPPLY
PHASE
THREE
CONNECT TO
RANGE TOP
ELECTRICAL CONNECTIONS
1st DECK 2nd DECK 3rd DECK
UPPER OVENS CONNECT TO
L1L2L3 2-4-6
1-5
3 1
2
- 2
-
1
2
1
-
CONNECT WIRES FROM RANGE
TOP TO OVEN CIRCUIT
BREAKER. CONNECT WIRES
FROM ADDITIONAL DECKS
ELECTRICAL DATA
NUMBER
MODEL
LOADING
KW PER PHASE
TOTAL
KW
36S RANGE
LA-236S "
LA-336S "
LA-136 OVEN
6.0
6.0
6.0
6.0
10.0
0.0
0.0
6.0
5.0
0.0
6.0
6.0
21.0
6.0
12.0
18.0
L1 L2 L2 L3 L3 L1
AMPS
480 VOLT
19.9
12.5
21.7
21.7
L1
21.7
12.5
12.5
28.9
L2
21.7
12.5
0.0
27.1
L3
L1 L2 L3
4
3
3
2
L2
L3
C21 L1
L2
1
2L1C
L2
5
TERMINAL BLOCK
1ST DECK
1
OVEN WIRING
2ND DECK
3RD DECK
2ND AND 3RD DECK
WIRING IDENTICAL
TO 1ST DECK
USE ON ALL E SERIAL NUMBERS
2000
3000
L1
6 HEAT SWITCH
7
L2
L1
L3
1 2 3 4 5 6
OVEN 3 POLE
CIRCUIT
BREAKER
TO BREAKER TO BREAKER TO BREAKER
TO LOWER OVEN TERMINAL
BLOCK
231
3
2
1
DRAWING NUMBER REV
OF
SHEET
± 1/64
ANGLES
± .5°
.X ± .05
.XX ± .03
TITLE:
CK:
TOLERANCES
SCALE:
DR: SRC
FRACTIONS DECIMALS
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
LANG MANUFACTURING
.XXX ± .015
DATE:
DATE:
NEXT HIGHER ASSY.
CREATED BY STUART R. CARTIER
PART NUMBERQTY ITEM DESCRIPTION / MATERIAL
REVISION BLOCK
ECN NO.REV DESCRIPTION DR: DATEMFG ENG
NONE
BOTTOM DECK TERMINAL BLOCK
BREAKER
OVEN CIRCUIT
1C1B1A2
7
3
8A
8B
8C
4A
8A
8B
8C
4A
5B 5A
66
2M-61106-10
LA36 OVEN / 36S RANGE
480 VAC
D
2-1-94
Page 18
SK2423 Rev. - 6/08/09
Model: DO36 Deck Oven LA36 Deck Oven
2
1
3
5
6
7
1
9
1
10
11
12
13
14
15
16
8
4
See Detail A
See Detail B
Page 19
PARTS LIST October 4, 2012, Rev A
Model: DO36 BAKE DECK OVEN
Fig No Part No Qty Description Application
1 2C-20103-02 37 SCRW SM PLT 10 X .5 PHLSL
N9-LA36-159
2
N9-LA36-159-1 DO36 2N-11050-25
2N-11050-29 ELMNT 36” OVEN 480V O/S DO36-440VM, DO36-480V, CLDO36L-440V
3
2N-11050-31 ELE 36”OVN 208V O/S 1.8KW DO36-208VM 2N-11050-33 ELMNT 36” OVEN 380V O/S 1.8KW DO36-380VM 2N-11050-26 2N-11050-30 ELMNT 36” OVEN 480V I/S DO36-440VM, DO36-480V, CLDO36L-440V
4
2N-11050-32 ELE 36”OVN 208V I/S 1.2KW DO36-208VM
2N-11050-34 ELMNT 36” OVEN I/S 1.2KW DO36-380VM 5 P9-50301-09 12 LONG ELEMENT CLIP S/S 6 P9-50301-10 12 SHORT ELEMENT CLIP 7 2C-20301-15 8 NUT HEX 10-32 PLTD 8 N9-LA36-109-1 1 CAPILLARY SHIELD 9 2P-70901-05 1 PLGBTNBLKPLSTC 3/4DP-750
10 2E-31200-02 1 LUG GROUNDING UL APPROVED 11 2C-20103-01 2 SCRW SM PLT 10X7/8 PHIL 12 2E-30500-07 1 TRM BLOCK 3PLELRGE 125AMP 13 N9-LA36-128 1 SWITCH DOOR ASSY 14 N9-LA36-193 1 DOOR ASSY A/L 15 2M-60301-43 1 DIE CAST PLT LANG SATIN 16 N9-LA36-184 1 DECK CHANNEL ASSY A/L NI 2A-72500-06 4 LEG 5 1/2 W/BOLT DOWN ADJ CLDO36L-440V NI 2B-50200-09 1 RACK 36 OVEN NI 2B-50200-52 1 RACK 36 OVEN CRUISE LINE CLDO36L-440V
1 TOP LA OVEN S/S
ELE 36OVN 240V O/S 1.8KW DO36-240VM
2
ELE 36OVN 240V I/S 1.2KW DO36-240VM
2
DO36L (LOWER STACKED UNITS)
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
1
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Page 20
Model: DO36 Deck Oven, Details A & B LA36 Deck Oven, Details A & B
SK2424 Rev. A 6/09/2010
33
1
3
5
12
11
13
14
15
16
17
18
20
21
23
24
25
28
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7
31
32
27
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7
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8
7
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4
2
Detail A
Detail B
Page 21
PARTS LIST October 4, 2012, Rev A
DO36 36” BAKE DECK OVEN Details A & B
Fig No Part Number Qty Descr Application
1 N9-LA36-116 1 VENT PIPE ASSY 2 2T-30402-07 1 STAT ADJ 550o 48 C/T
2E-30304-W35
3
PS-60101-W3 KIT - 3 POS SWITCH REPL 4 2J-30801-01 1 TIMER MECHANICAL LONG 5 N9-LA36-130 1 CONTROL SLIDE ASSY 6 2C-20103-02 37 SCRW SM PLT 10 X .5 PHLSL 7 2C-20102-06 4 SCRW PHD ST 6-32X3/8 8 2C-20303-01 1 NUT HX SS 1/4-20 9 2R-70701-25 1 KNOB DAMPER BLACK PLAIN
Y9-70701-10
10
Y9-70701-10-2 KNOB 3-HEAT 208-240V, RED
Y9-70701-12
11
Y9-70701-12-2 KNOB ASSYEMBLY 550°F, RED
12 Q9-70701-09 1 KNOB ASSY MANUAL TIMER
2J-31601-01
13
2J-31601-02 PILOT LT 480V 6LEAD BLK DO36-480V, DO36-480VM
14 2C-20101-77 2 SCRW MS PLT 6-32 X .25
2E-31800-01 2 CB 250V50A 1 POLE CRLNGSW DO36-208VM
15
2E-31800-04 1 CB 480V 50A 3-POLE DO36-480V, DO36-480VM, CLDO36L-440V
16 2C-20102-04 4 SCRW PHD ST 8-32X.5 PLTD 17 Q9-50312-81 1 BREAKER HOLDER 18 2C-20301-29 2 NUT HEX ACORN 1/4-20 S/S 19 2C-20204-02 2 WASHER SS 1/4 SPLIT LOCK 20 N9-LA36-142 1 DOOR INSIDE PANEL 21 2H-60106-31 1 INSULATION KIT DOOR 23 2A-50800-07 2 TENSION DISC STD OVEN 24 2A-LA36-145 2 DOOR RODS LA36 25 2A-LA36-146 2 DOOR PIPE LA36
2P-51001-01
26
2P-51001-02 SPRING OVN RH DOOR
27 2C-20105-04 2 SCREW SET 1/4-20X1/2 28 2C-20101-24 3 SCRW MS PLT 10-32 X .375 29 K9-60301-43-1 30 P9-50312-79 1 RANGE HANDLE 31 2R-50800-91 1 DOOR HANDLE 32 2C-20101-10 2 SCRW THD MS 1/4-20X2 1/4 33 Y9-50300-38 1 HANDLE MARINE MARINE APPLICATIONS
SWITCH - 3 POS ROTARY (mounted w/2 screws)
2
KNOB 3-HEAT 208-240V, BLACK
2
KNOB ASSYEMBLY 550°F, BLACK
1
PILOT LT 250V 6LEAD BLK DO36-208VM
1
SPRING OVN LH DOOR
1
1 DIE CAST LOG + TINNERMAN
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
1
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star International Holdings, Inc. Company
Page 22
Page 23
Page 24
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(314) 678-6303
www.star-mfg.com
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