Lang CLB36S-2-440V Service Manual

Electric Cruise Line

Double Broiler

w/ Oven Base

CLB36S-2-440V

CL36B2OLF440

Installation and

Operation

Instructions

2M-W1281 Rev. B 10/26/2011

CLB36S-2-440V

1

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuineStar factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone]
Fax: [phone]

E-mail [e-mail]

[e-mail]

[e-mail]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or
for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

Table of Contents

Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

1. Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4. Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

7. Maintenance & Troubleshooting Procedures . . . . . . . . . . . . .8

8. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

9. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17, 19, 21, 23

List of Illustrations

Fig# Title of Illustraion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page #

1. Picture of Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover

2. Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3. Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4. Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5. Wiring Diagram 208/240 VAC . . . . . . . . . . . . . . . . . . . . . . . . .11

6. Wiring Diagram 440 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

7. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14, 16, 18, 20, 22

NOTICE: Service on this, or any other, LANG appliance must be

performed by qualied personnel only. Consult your LANG
authorized service agent directory or call the factory at
314-678-6315, or WWW.LANGWORLD.COM for the service agent
nearest you.

SPECIFICATIONS:

Model No. Height x Width x Depth

ECOD-AT

ECOF-AT
ECOD-AT

ECODL-AT

ECOF-AT

ECOFL-AT

ECOD-AT, ECODL-AT

ECOF-AT, ECOFL-AT

635mm x 966mm x 1148mm

635mm x 966mm x 970mm

1270mm x 966mm x 1148mm

1270mm x 966mm x 970mm

Model No Volts AC - Hz Total kW Amps - 3Ph Amps - 1Ph

Single Stack

ECOD-AT

ECOF-AT

Double Stack

25.0” x 38.0” x 45.2”

25.0” x 38.0” x 38.2”

50.0” x 38.0” x 45.2”

50.0” x 38.0” x 38.2”

208 - 50/60
240 - 50/60 28.8 48.6
440 - 50/60 17.1 N/A
480 - 50/60 16.1 N/A
208 - 50/60
240 - 50/60 57.7 97.2
440 - 50/60 34.2 N/A
480 - 50/60 32.2 N/A

Clearance from

conbustible surface

Side: 6” (153mm)
Back: 6” (153mm)
Floor: 6” (153mm)

11.7

23.3

Weight

Actual Shipping

380 lbs.

173 kg

360 lbs.

164 kg.

820 lbs.

373 kg

780 lbs.

355 kg

430 lbs.

195 kg

410 lbs.

186 kg

870 lbs

395 kg

830 lbs.

377 kg

37.1 56.1

74.2 112.1

Freight

Class

70

Figure 2

3

IMPORTANT READ FIRST IMPORTANT

CAUTION: THE BROILER WEIGHS 850 LBS. (385.56 kg). FOR

SAFE HANDLING, INSTALLER SHOULD OBTAIN
HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A
FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE
THE UNIT FROM THE SKID AND MOVE IT TO THE
PLACE OF INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH BROILER WILL BE LOCATED MUST BE
DESIGNED TO SUPPORT THE WEIGHT OF THE
BROILER (850 LBS.).

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION
AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY. IMPROPER INSTALLATION CAN
CAUSE INJURY TO PERSONNEL AND/OR DAMAGE
TO EQUIPMENT. UNIT MUST BE INSTALLED IN
ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located behind the access cover to

the right of the unit. The broiler voltage, wattage,
serial number, wire size, and clearance specifications
are on the data plate. This information should be
carefully read and understood before proceeding
with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems,
must conform to their applicable National, State and

CAUTION:

locally recognized installation standards.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN

AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY,
TO AVOID THE DANGER OF SLIPS OR FALLS.

4

IMPORTANT READ FIRST IMPORTANT

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE,
ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER
GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE
WARNING AND FOLLOW THE DIRECTIONS ON THE
LABEL OF THE CLEANER TO BE USED.

NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your
authorized service station directory or call the factory at
314-678-6315, or www.langworld.com for the service
agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS
PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE
REPLACING ANY PARTS, DISCONNECT THE UNIT
FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED
DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE
OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.

5

UNPACKING

3.1 Receiving the Broiler

Upon receipt, check for freight damage, both visible and concealed. Visible
damage should be noted on the freight bill at the time of delivery and signed by the
carrier's agent. Concealed loss or damage means loss or damage, which does not
become apparent until the merchandise has been unpacked. If concealed loss or
damage is discovered upon unpacking, make a written request for inspection by the
carrier's agent within 15 days of delivery. All packi ng material should be kept for
inspection. Do not return damaged merchandise to Lang Manufacturing Company.
File your claim with the carrier.

3.2 Location

Prior to un-crating, move the broiler as near its intended location as practical. The
crating will help protect the unit from the physical damage normally associated
with moving it through hallways and doorways.

3.3 Un-crating

The broiler is packaged on a pallet, wrapped in plastic to protect from moisture and
surrounded by a wooden frame. Remove the wood crating carefully. Improp er use
of tools can result in damage to the equipment. Remove and discard plastic wrap.
Remove and discard desiccant bags placed inside broiler cavity.

The broiler rack frame and rack are secured for shipping purposes and for safety,
and should remain secured until unit is at its final location.

Legs, where applicable, are packed inside broiler cavity or cabinet base and should
remain there until unit is at the final installation location.

The unit can be safely lifted from bottom with forklift or straps. Use extreme care
and follow proper safety procedure regardless of method used and be aware of
gravity center, especially with banks of multiple units.

CAUTION: THE BROILER WEIGHS 850 LBS. (385.56 kg). FOR

SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP
AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS
HANDLING EQUIPMENT (SUCH AS A FORKLIFT,
DOLLY, OR PALLET JACK) TO REMOVE THE UNIT
FROM THE SKID AND MOVE IT TO THE PLACE OF
INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH

BROILER WILL BE LOCATED MUST BE DESIGNED TO
SUPPORT THE WEIGHT OF THE BROILER (850 LBS.).

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

Remove broiler from skid and place in intended location.

6

INSTALLATION

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION AND
DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY.
IMPROPER INSTALLATION CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT
MUST BE INSTALLED IN ACCORDANCE WITH ALL
APPLICABLE CODES.

NOTICE: The data plate is located behind the access cover to the

right of the unit. The range voltage, wattage, serial
number, wire size, and clearance specifications are on the
data plate. This information should be carefully read and
understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent hood,

grease extractors, fire extinguisher systems, must
conform to their applicable National, State and locally
recognized installation standards.

4.1 Electrical Connection

Electrical connection must be made behind the control compartment in the cabinet
base. The electrical connection must be made in accordance with local codes or in
the absence of local codes with NFPA No. 70 latest edition (in Canada use: CAS
STD. C22.1).

Supply wire size must be large enough to carry the amperage load for the appliance
being installed. Wire size information can be found on the data plate.

4.2 Broiler Voltage

The Lang Model CLB36S-2-440 & CL36B2OLF440 can be operated on 440 Volts.

7

INITIAL START UP

5.1 PRE-POWER ON

Initial Start-up

Before the initial use of the broiler, the unit must be wiped down thoroughly with a
dry rag, to remove any oils used in manufacturing. Also the unit must be
thoroughly allowed to dry itself out. This is done be setting the thermostat to
350°F. Allow the range oven to heat until all vapor and condensation has been
eliminated. For best results allow the oven to thoroughly dry out. Allow 8 to 12
hours for this process. Note: There may be a small amount of smoke from the unit
for the first couple of hours of use, this is normal.

OPERATION

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND

DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO
AVOID THE DANGER OF SLIPS OR FALLS.

6.1 Broiler Controls

The controls are located on the right side of the unit. There are two switches. One
on top and one on bottom. The top one controls the front half of the broiler, while
the bottom one controls the rear half. There are three positions on each switch:
Low, Off, & High.

The broiler rack is adjustable. There are three rack positions available. To set the
position, put the product on the rack, push the lever down and forward into one of
the positions.

8

CLEANING

7.1 After each Meal Cleaning

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE,
ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN,

EYES, MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE
WARNING AND FOLLOW THE DIRECTIONS ON THE
LABEL OF THE CLEANER TO BE USED.

Empty crumb tray daily or when 1/3 full. It is easily removed for washing.
Clean exterior of the broiler with hot water and a mild detergent to maintain a

gleaming appearance.

7.2 Daily Cleaning

The broiler should be thoroughly cleaned at least once a week in addition to the
normal daily cleaning to insure against the accumulation of foreign material. Keep
the inside of the broiler and metal deck clean.

9

TROUBLESHOOTING

9.1 Symptoms

What follows is a chart of Symptoms and Possible Causes to aid in diagnosing
faults with the oven.

Refer to the Symptoms column to locate the type of failure then to the Possible
Cause for the items to be checked.

To test for a possible cause, refer to the TEST section and locate the Possible Cause
then refer to test to identify test procedures.

SYMPTOM POSSIBLE CAUSE

Broiler will not heat

Product burning

9.2 TESTS
NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your
authorized service station directory or call the factory
at 314-678-6315, or www.langworld.com for the service
agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS
PLUGGED/WIRED INTO A LIVE RECEPTACLE.
BEFORE REPLACING ANY PARTS, DISCONNECT THE
UNIT FROM THE ELECTRIC POWER SUPPLY.

If an item on the list is followed by an asterisk (*), the work should be done by a factory
authorized service representative.

• Failed element

• Failed 2 heat switch

• Product is cooked too long

Possible Cause TEST

Product is cooked too long
Failed 2 heat switch
Failed element

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED
DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE
OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.

• No test available, operational condition

• Check poles on switch for continuity

• Remove the wires and check for continuity

across the element

10

PARTS LIST CLB36S-2-440V October 26, 2011, Rev B

Item #

Part Number Description

1 #N/A #N/A 1
2 J9-CLB-226 PAN - BROILER 2
3 1M-72602-04 GSKTTPEHITMP1/2X1/16X10YD 132
4 J9-CLB-225 SWITCH PANEL - CLB 2
5 2E-30304-W32 SWT 2 HEAT 32 AMP 4
6 J9-CLB-31 9 RACK ADJUSTMENT - BROILER 2
7 2C-20111-09 SCRW HXHD CAP 10-32X1/2 68
8 J9-CLB-212 FRONT HOOD - BROILER 2

9 2K-70801-02 SNAP BUSH 1 3/8 SB1375-16 2
10 J9-CLB-224 TERMINAL BLOCK MO UNT - 1
11 J9-CLB-218 HEAT SHIELD - BROILER 3
12 J9-CLB-001 BROILER CAN ASSY 2
13 OB-CLB-309 ELEMENT HOLDER - BROILER 6

2N-11100-11 ELE BROILR CLS 440V 8

14

2N-11050-29 ELMNT 36OVEN 480V 2

2N-11050-30 ELMNT 36OVEN 480V 2
15 J9-CLB-427 ELEMENT HEAT SHIELD - 4
16 2E-30500-11 TRM BLOCK 2 PLE LG 175AMP 2
17 2C-20303-08 NUT HX SS 10-24 64
18 2C-20203-06 WASHER S/S 5/16 SAE FLAT 64
19 2C-20111-25 SCRW HXHD CAP 1/4-20X1.25 12
20 J9-CLB-310 BEARING WASHER - BROILER 12
21 2P-70202-03 BEARING BROILER/FAB ONLY 12
22 2P-CLB-401 BEARING BRACKET SLEVE - 12
23 2C-20301-29 NUT HEX ACORN 1/4-20 S/S 8
24 J9-CLB-002 CARRIAGE ASSY 2
25 J9-CLB-420 HEAT SHIELD ASSY - 2
26 J9-CLB-425 HEAT SHIELD #2 - BROILER 2
27 2B-50200-80 RACK HEAVY DUTY CLB 2
28 J9-CLB-220 REAR FIRE WALL DOUBLE - 1
29 J9-CLB-320 CAN WIRE SUPPORT 2
30 J9-CLB-331 MAIN STACK ASSY DOUBLE 1
31 J9-CLB-210 BACK DOUBLE - BROILER 1
32 J9-CLB-211 VENT TRIM - BROILER 2
33 J9-CLB-244 PANEL VENT ASSY - BROILER 1
34 J9-CLB-243 PANEL VENT TOP - BROILER 1
35 2E-CLB-502 WIRE HARNESS DOUBLE 1
36 2E-30304-W32 SWT 2 HEAT 32 AMP 4

Qty

11

12 13 14 15 16 17

WIRING DIAGRAM

18

STAR INTERNATIONAL HOLDINGS INC. COMPANY

Star - Holman - Lang - Wells - Bloomeld - Toastmaster

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

[phone]

www.star-mfg.com