Lang 272ZT Operators Manual

ENVIROZONE-TSTAT
GAS GRIDDLE
Commercial
224ZT, 236ZT, 248ZT, 260ZT, 272ZT
Installation and
Operation
Instructions
03/18
272ZT
IL2412
SAFETY SYMBOL
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE
APPLICABLE.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION
SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN
OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATION
& MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
FOR YOUR SAFTEY
THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.
POST IN PROMINENT LOCATION
EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
EQUIPMENT.
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE
CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE. REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.
NOTICE
Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all liability.
Lang reserves the right to change speci cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Lang Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the speci cations. By using the information provided, the user assumes all risks in con- nection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial number, voltage and purchase & Installation Information in the area below and have it ready when you call to ensure a faster service.
Model No.:
Serial No.:
Voltage:
1-Phase or 3 Phase:
Purchased From:
Location:
Purchase Date:
Installed Date:
2
PROBLEMS, QUESTIONS or CONCERNS
Before you proceed consult you authorized Lang service agent directory
or
Call the Lang Technical Service Department at (314) 678-6315
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ventilation & Clearence . . . . . . . . . . . . . . . . . . . . . . 7
Electrical & Gas Connection. . . . . . . . . . . . . . . . . . . . 8
Initial Start-Up
Initial Lighting Procedure . . . . . . . . . . . . . . . . . . . . . 9
Seasoning Cooking Surface . . . . . . . . . . . . . . . . . . . . 9
Operation
Setting the Griddle Temperature . . . . . . . . . . . . . . . . .10
Suggested Times and Temperatures . . . . . . . . . . . . . . .10
Loading the Griddle . . . . . . . . . . . . . . . . . . . . . . . . 11
Sequence of Operation
Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . .12
Burner Air Shutter Adjustment . . . . . . . . . . . . . . . . . . . 12
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting
Symptoms / Possible Causes / Test . . . . . . . . . . . . . . . . 14
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 17
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . 18-23
NOTICE ServiceonthisoranyotherLangappliancemustbeperformedbyqualied
personnel only. Consult your Lang Authorized Service Agent Directory. You can call technical service at (314) 678-6315 or visit our website WWW.LANGWORLD.COM for the service agent nearest you.
3
Front Side
Top
31.375”
16.5” 20”
4”
IL2411
EQUIPMENT SPECIFICATIONS
GAS AND ELECTRIC INPUT REQUIRMENTS
MODEL
NUMBER
224ZT
224ZTD 30” 70,000 70,000
236ZT
236ZTD 30” 105,000 105,000
248ZT
248ZTD 30” 140,000 140,000
260ZT
260ZTD 30” 175,000 175,000
272ZT
272ZTD 30” 210,000 210,000
DESCRIPTION TOTAL BTU INPUT
Unit
Width
24”
36”
48”
60”
72”
Griddle Surface
Depths
24” 54,000 54,000
24” 81,000 81,000
24” 108,000 108,000
24” 135,000 135,000
24” 162,000 162,000
NATURAL PROPANE
5” WC 10” WC VOLTAGE AMPS
GAS
CONNECTION
ELECTRICAL
CONNECTION
CORD/PLUG
& PRESSURE
REGULATOR
ONE 3/4” NPT 115 VOLT 2 SUPPLIED
MODEL
NUMBER
224ZT
224ZTD 30 “ 720
236ZT
236ZTD 30 “ 1,080
248ZT
248TDC
260ZT
260ZTD 30 “ 1,800
272ZT
272ZTD 30 “ 2,160
GRILL SURFACE
OVERALL
WIDTH DEPTH SIDES BACK BOTTOM ACTUAL SHIPPING
24 “
36 “
48 “
60 “
72 “
23 “ 552
23 “ 828
23 “ 1,104
30 “ 1,440
23 “ 1,380
23 “ 1,656
SPECIFICATIONS AND INFORMATION
SQUARE
INCHES OF
GRIDDLE
NUMBER
BURNERS
NUMBER OF
OF
CONTROLS
2 2 1 0 “ 5 “ 4 INCH LEG 255 300
3 3 1 0 “ 5 “ 4 INCH LEG 336 400
4 4 2 0 “ 5 “ 4 INCH LEG 435 500248ZTD
5 5 2 0 “ 5 “ 4 INCH LEG 530 625
6 6 2 0 “ 5 “ 4 INCH LEG 610 725
NUMBER
OF GREASE
DRAWERS
CLEARANCE FROM NON-
COMBUSTIBLE SURFACES
4
WEIGHT
LIMITED EQUIPMENT WARRANTY
Lang Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Lang’s discretion have the parts replaced or repaired by Lang or a Lang-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Lang­authorized service agency. Lang will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Lang-authorized service agency must be used.
Lang will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is
deemed portable. In general, equipment with a cord and plug weighing
less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation
prepaid .
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Lang equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as the
voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone 314.678.6315
Fax 314.781.2714
Email customerservice@star-mfg.com
www.langworld.com
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Lang is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional
and/or extended warranties.
PRODUCTS PARTS LABOR
Lang Chef-Series™
convection ovens
Lang Strato-Series™
convection ovens
Lang convection oven doors
[excluding hardware]
2 years 2 years
2 years 2 years
lifetime
2 years
Lang griddles and charbroilers
chrome griddle surfaces [against
original Lang parts sold to repair
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty.
5
peeling]
cast iron grates, burners,
and burner shields
Lang equipment
Service First 1 year
2M-Z22519 • Rev - • 02.2018
2 years 2 years
5 years
180 days
90 days
CAUTION
UNPACKING
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier’s agent. Concealed loss or damage means it does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within 15 days of delivery. All packing material should be kept for inspection. DO NOT return damaged
merchandise to Lang Manufacturing. File your claim with the carrier.
Location
Prior to un-crating, move the griddle as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
The griddle can now be removed from the skid.
THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
LEG INSTALLATION
The legs are installed by sliding the threaded ends of the legs into the leg receiver tubes located in each corner of the griddle.
Slide the leg up until contact is made with the threaded nut at the top of the reciever tube. Screw the leg counter­clockwise until it is hand tight.
After the griddle is in its nal position, adjust the legs to create 1/8 inch slant from back to front. This will allow the grease to run into the front grease gutter and provide the proper combustion air for the burners. It will also allow exposed gasses to escape out the rear of the unit.
Level unit by adjusting the (4) legs for accurate and perfect lineup with other units.
Front
IL2379
6
VENTILATION & CLEARENCE
CLEARANCE
For use on non-combustible countertops only. Combustible and non-combustible material must be at least 48” (120cm) from the top of the appliance. Combustible material must be 5” (150mm) from the sides and back, while clearance to non-combustible material on the sides and back is 0”. Adequate clearance should also be provided for proper operation and servicing.
AIR SUPPLY
Make certain not to obstruct the ow of combustion and ventilation air. Provisions for adequate air supply must be furnished. The legs supplied with the unit must be installed. Make certain that air intake openings in the bottom of the appliance are not obstructed. They are essential for proper combustion and operation of the appliance.
EXHAUST CANOPY
It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the unit should not be directly connected to a ue or stack.
EQUIPMENT DESCRIPTION
1” Griddle Surface
Gutter
Wall Anchor
Section Temp Dial
Adj. Legs
Grease Pan
Nameplate
Main Power Switch
& Gas Inlet
IL2410
NOTICE The data plate is on the right side of the griddle. The voltage, wattage, serial
number,wiresize,andclearancespecicationsareonthedataplate.This
information should be carefully read and understood before proceeding with the installation.
7
INSTALLATION
Electrical Connection
The griddle is supplied with a cord and plug. The receptacle is not provided with the griddle.
Follow the receptacle manufacturer’s instructions when connecting the receptacle to the power supply.
Gas Connection
This griddle is manufactured for use with the type of gas indicted on the nameplate. Contact the factory if your type of gas does not match the nameplate data.
All gas connectors must be in accordance with local codes and comply with the National Fuel Federal Gas Codes ANSI Z223.1 latest edition.
This appliance should be installed with a separate gas valve in the gas line ahead of the unit. Use a 3/4 inch or larger gas supply line.
Remove the 5/16 inch nuts securing the rear of burners. These nuts are for securing the main burners during transportation only. The rear burner shield must be removed to gain access to the nuts.
A pressure regulator for the type of gas specied is installed on each appliance.
This regulator must be installed in the gas supply line. (Note the direction of the gas ow arrow.) The pressure in the manifold of the appliance should be tested with a manometer and the regulator adjusted for proper pressure with the appliance operating at full re. A 1/8 inch NPT tap is provided in the manifold for connecting a manometer.
Correct manifold pressures are:
5 inches water column for natural gas 10 inches water column for propane
When replacing the plug in the manifold, a pipe joint compound or sealant should be used that is resistant to the action of liquid petroleum gas.
Initial adjustments are the responsibility of the installer and are not chargeable to Lang Manufacturing International.
After the griddle is in its nal position, adjust the legs to create 1/8 inch slant from back to front. This will allow the grease to run into the grease gutter and provide the proper combustion air for the burners.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL
PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL
WARNING
AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located on the right side of the griddle. The
griddlevoltage,serialnumber,gasspecications,andclearance specicationsareonthedataplate.Thisinformationshould
be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood, grease
extractors,reextinguishersystems,mustconformtotheir
applicable National, State and locally recognized installation standards.
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