Land Pride FM4188, FM3188 User Manual

Table of Contents
Flail Mowers
FM3188 & FM4188
24864
309-523M
Operator’s Manual
Read the Operator’s manual entirely. When you see this symbol, the subsequent
instructions andwarningsare serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2007 Printed
Cover photo may show optional equipment not supplied with standard unit.
3/21/07
Table of Contents
Table of Contents
Land Pride
Important Safety Information . . . . . . . . . . .1
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1
Look For The Safety Alert Symbol . . . . . . . . . . . . .1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . .7
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . .7
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 7
Serial Number Plate . . . . . . . . . . . . . . . . . . . . . 7
Further Assistance . . . . . . . . . . . . . . . . . . . . . .8
Section 1: Assembly and Set-up . . . . . . . .9
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . .9
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tractor Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . 10
Driveline Installation . . . . . . . . . . . . . . . . . . . . . . . 10
Driveline Minimum Length . . . . . . . . . . . . . . . .11
Driveline Maximum Allowable Length . . . . . . . 11
Section 2: Operating Instructions . . . . . .12
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mowing Instructions . . . . . . . . . . . . . . . . . . . . . . .12
Brush Rake Teeth . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Instructions . . . . . . . . . . . . . . . . . . . . . 12
General Operating Instructions . . . . . . . . . . . . . .13
Section 3: Adjustments . . . . . . . . . . . . . .14
Leveling the Mower . . . . . . . . . . . . . . . . . . . . . . . 14
Cutting Height Adjustment . . . . . . . . . . . . . . . . . . 14
Mower Hitch Adjustments . . . . . . . . . . . . . . . . . . 14
Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . 15
Brush Rake Teeth Adjustment . . . . . . . . . . . . . . .15
Section 4: Maintenance and Lubrication 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Trash Removal & Rotor Knife Access . . . . . . . . .16
Rotor Knife Replacement . . . . . . . . . . . . . . . . . . .16
FM3188 Cutting Knife Replacement . . . . . . . .17
FM4188 Hammer Knife Replacement . . . . . . .17
V-Belt Installation . . . . . . . . . . . . . . . . . . . . . . . . .17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Driveline Shaft U-Joints . . . . . . . . . . . . . . . . . .18
Driveline Profiles . . . . . . . . . . . . . . . . . . . . . . .18
Inner Tube Bearings . . . . . . . . . . . . . . . . . . . .18
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3-Point Hitch Slide . . . . . . . . . . . . . . . . . . . . . .19
Roller Bearing (Both Ends) . . . . . . . . . . . . . . .20
Cutter Rotor Bearing (Both Ends) . . . . . . . . . .20
Section 5: Specifications & Capacities . .21
Section 6: Features and Benefits . . . . . .22
Section 7: Troubleshooting . . . . . . . . . . .23
Section 8: Appendix . . . . . . . . . . . . . . . . .24
Torque Values Chart . . . . . . . . . . . . . . . . . . . . . .24
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
© Copyright 2007 All rights Reserved
Land Pride provides this publication “asis” without warranty ofany kind, either expressedor implied. While every precaution has beentaken in the preparationof this manual, Land Pride assumesno responsibility forerrors oromissions. Neither isany liability assumedfor damagesresulting from theuse of theinformation contained herein.Land Pride reserves the rightto revise andimprove itsproducts as it sees fit. This publicationdescribes the stateof this productat the time of its publication,and may notreflect the productin the future.
Land Pride isa registered trademark.
All other brands and product names are trademarksor registered trademarks of their respectiveholders.
Printed in the United States of America.
FM3188 & FM4188 Flail Mowers 309-523M
3/21/07
Land Pride
Table of Contents

Important Safety Information

Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.

Safety at All Times

Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them.
Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.
Operator should be familiar with
all functions of the unit.
Operate implement from the
driver’s seat only.
Make sure all guards and shields
are in place and secured before operating the implement.
Do not leave tractor or implement
unattended with engine running.
Dismounting from a moving
tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet, and clothing
away from power-driven parts.
Wear snug fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of working area.
Turning tractor too tight may
cause implement to ride up on wheels. This could result in injury or equipment damage.

Look For The Safety Alert Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of
!
Be Aware of Signal Words
A Signal word designates a degree or level of hazard seriousness. The signal words are:
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
For Your Protection
Thoroughly read and understand
the “Safety Label” section, read all instructions noted on them.
equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnelinvolved in the operation, transport, maintenance and storage of equipment.
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It mayalso be used to alert against unsafe practices.
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove the key.
Detach and store implements in a
area where children normally do not play. Secure implement by using blocks and supports.
3/21/07
OFF
REMO
VE
FM3188 & FM4188 Flail Mowers 309-523M
1
Table of Contents
Land Pride
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Use Safety Lights and Devices
Slow moving tractors, self-
propelled equipment, and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Flashing warning lights and turn
signals are recommended whenever driving on public roads. Use lights and devices provided with implement.
Transport Machinery Safely
Comply with state and local laws.Maximum transport speed for
implement is 20 mph. DO NOT EXCEED.Never travel at a speed which does not allow adequate control of steering and stopping. Some rough terrain require a slower speed.
Sudden braking can cause a
towed load to swerve and upset. Reduce speed if towed load is not equipped with brakes.
Use the following maximum
speed - tow load weight ratios as a guideline:
20 mph when weight is less than or equal to the weight of tractor.
10 mph when weight is double the weight of tractor.
IMPORTANT: Do not tow a load
that is more than double the weight of tractor.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information.
Work in a clean dry area.Lower the implement to the
ground, put tractor in park, turn off engine, and remove key before preforming maintenance.
Allow implement to cool
completely.
FM3188 & FM4188 Flail Mowers 309-523M
2
Do not grease or oil implement
while it is in operation.
Inspect all parts. Make sure parts
are in good condition & installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before operation.
3/21/07
Land Pride
Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire
extinguisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Protectiveclothingandequipment
should be worn.
Wear clothing and equipment
appropriate for the job. Avoid loose fitting clothing.
Prolonged exposure to loud noise
can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
Operating equipment safely
requires the full attention of the operator. Avoid wearing radio headphones while operating machinery.
Keep Riders Off Machinery
Riders obstruct the operator’s
view, they could be struck by foreign objects or thrown from the machine.
Never allow children to operate
equipment.
3/21/07
FM3188 & FM4188 Flail Mowers 309-523M
3
Important Safety Information
Table of Contents
Land Pride

Safety Labels

Your Flail Mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions.
1. Keep all safety labels clean and legible.
2. Replace all damaged or missing labels. To order new labels go to your nearest Land Pride dealer or visit our dealer locator at landpride.com.
3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as
specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request.
4. Refer to this section for proper label placement. To install new labels:
a. Clean the area the label is to be placed. b. Spray soapy water on the surface where the label is to
be placed. c. Peel backing from label.Pressfirmlyontothe surface. d. Squeeze out air bubbles with the edge of a credit card.
818-130C
Caution: To avoid injury
24864
24864
818-543C
Danger: Guard Missing
FM3188 & FM4188 Flail Mowers 309-523M
4
24864
3/21/07
Land Pride
Important Safety Information
Table of Contents
XXXXX
24864
XXXXX
24864
818-558C
Warning: General
838-079C
Danger: Rotating Knives Both sides
3/21/07
XXXXX
24864
818-556C
Danger: Thrown Object
FM3188 & FM4188 Flail Mowers 309-523M
5
Important Safety Information
Table of Contents
24865
Land Pride
818-230C
Red Reflector (Both Sides)
13314
13314
ROTATING DRIVELINE
KEEP AWAY!
818-552C
Danger: Rotating Driveline
818-540C
Danger: Guard Missing
FM3188 & FM4188 Flail Mowers 309-523M
6
3/21/07
Land Pride
Table of Contents

Introduction

Introduction
Land Pride welcomes you to the growing family of new product owners. This implement has been designedwith care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this product.

Terminology

“Right” or “Left” as used in this manual is determined by facing the directionthe machine will operate while in use unless otherwise stated.

Definitions

Application

The heavy duty FM3188 and FM4188 Series Flail Mowers are designed and built to provide excellent cutting performance on gently sloping or slightly contoured right-of ways, roadsides, ditches, pastures, nurseries, and smaller fields of row crop debris, stalks, and residual agricultural growth.
Both are capable of cutting 88” wide and 1/2" to 6" high. The three-point Cat. I hitch is designed to be used on tractorswithamaximum80PTOhorsepower.Theirhitch isdesigned with ascrewtype crank adjustmentfor 7 3/4" offset capability to the left or right making this mower even more desirable for cutting in and around trees with extremely low hanging branches. Its horizontal rotor cutting design greatly reduces the potential of launching projectiles out from under the mower making it an excellent choice for state and municipal mowing applications. Both models are complete with a 540 rpm Cat. 4 driveline.
The FM3188 model equippedwith fine cuttingknives will perform extremely well cutting material up to 1" in diameter or provide a very respectable quality of cut for grooming yards, municipal parks, medians, and right of ways.
The FM4188 model equipped with forged hammer knives and heavy duty brush rake teethmake this model well suited for nursery and agricultural applications where heavy grass, brush, prunings, saplings, small stumps, corn stocks and other row crop debris are present. The rake teeth will gather and aggressively force material into the rotor hammer knives for a more complete pulverization.
See “Specifications & Capacities” on page 21 and “Features and Benefits” on page 22 for additional information and performance enhancing options.
NOTE: A special point of information that the operator must be aware of before continuing.
IMPORTANT: A special point of information related to its preceding topic. Land Pride’s intention is that this information should be read and noted before continuing.

Owner Assistance

The Warranty Registration card should be filled out by the dealer at the time of purchase. This information is necessary to provide you with quality customer service.
If customer service or repair parts are required contact a LandPridedealer. A dealer has trained personnel, repair parts and equipment needed to service the mower.
The parts on your Flail Mower have been specially designedandshouldonlybe replaced with genuine Land Pride parts. Therefore, should your mower require replacement parts go to your Land Pride Dealer.

Serial Number Plate

For prompt service always use the serial number and modelnumber when ordering partsfromyour Land Pride dealer.Besuretoincludeyourserialandmodel numbers incorrespondencealso. Refer to Figure 1forthelocation of your serial number plate.

Using This Manual

This Operator’s Manual is designed to help familiarize
you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information contained within this manual was
current at thetime of printing. Some partsmay change slightly to assure you of the best performance.
To order a new Operator’s or Parts Manual contact
your authorized dealer. Manuals can also be downloaded, free-of-charge from our website at www.landpride.com or printed from the Land Pride Service & Support Center by your dealer.
3/21/07
Serial Number Plate Location
Figure 1
FM3188 & FM4188 Flail Mowers 309-523M
24865
7
Loading...
+ 19 hidden pages