Land Pride FD2548 User Manual

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1/29/04
2-Spindle Grooming Mower
FD2548
10817
310-156M
Operator’s Manual
Read the Operator’s manual entirely. When you see this symbol, the subsequent instructions and
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warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2004 Printed
Cover photo may show optional equipment not supplied with standard unit.
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Page 2
INTRODUCTION
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This manual has been prepared to instruct you in the safe and efficient operation of your 25 Series Grooming Mower. Read and follow all instructions and safety pre­cautions carefully.
The parts on your 25 Series Grooming Mower have been specially designed and should only be replaced with genuine Land Pride parts. Therefore, should your Grooming Mower require replacement parts go to your Land Pride Dealer.
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The SAFETY ALERT SYMBOL indicates that there is a potential hazard to personal safety involved and extra safety precautions must be taken. When you see this symbol on your machine or in your manual, be alert and carefully read the message that follows it.
TABLE OF CONTENTS
Introduction .............................................................................. 1
Table Of Contents .................................................................... 1
Safety Rules ............................................................................. 2
Safety Decals ........................................................................... 3
Nut & Bolt Torquing Chart ....................................................... 4
Tractor Requirements .............................................................. 4
Gearbox Gear Lube ................................................................. 4
Assembly Instructions .............................................................. 4
Tractor Hook-Up ....................................................................... 5
Powershaft Installation ............................................................. 5
Floating & Front To Back Hitch Adjustments ............................ 5
Leveling The Mower
Three And Four Gauge Wheels ......................................... 6
Two Rear Gauge Wheels & Support Chains ..................... 6
Cutting Height Adjustment ....................................................... 7
Transporting ............................................................................. 7
Mowing Instructions & Adjustments ........................................ 7
Operating Instructions .............................................................. 8
Operating Check List ................................................................ 8
Specifications ........................................................................... 8
Maintenance ............................................................................. 9
Lubrication ................................................................................ 9
Storage ..................................................................................... 10
Options
Anti-Scalping Roller Assembly Instructions ....................... 10
Chain Kit Assembly Instructions ........................................ 11
Trouble Shooting ...................................................................... 12
Warranty ................................................................................... 13
Record your model number and serial number in the space providedbelow. Besure to bring this information with you to your dealer when ordering parts or attach­ments for your Grooming Mower.
SERIAL NUMBER ____________________________
MODEL NUMBER ____________________________
DATE PURCHASED __________________________
PARTS DRAWINGS
48" Flat Deck Mower Deck ....................................................... 14
Flat Deck Mower Belt Drive ..................................................... 16
Comer Gearbox Assembly .......................................................18
IEG Gearbox Assembly............................................................. 20
Gauge Wheel Assembly ........................................................... 22
Power Take-Off ........................................................................24
Options
Front Anti-Scalping Roller .................................................. 25
Chain Kit ............................................................................ 26
Safety Decal Placement ........................................................... 27
Mower Decal Placement .......................................................... 28
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310-156M Effective
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SAFETY RULES
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Most accidents are the result of negligence and carelessness, usually caused by failure of the operator to followsimple but necessary safety precautions. The followingsafety precautions are suggested to helpprevent such accidents. The safe operation of any machinery is a big concern to consumers and manufacturers. Your 48" Grooming Mower has been designed with many built-in safety features. However, no one should operate this machine before carefully reading this Owner’s Manual.
1. DO NOT allow anyone to operate this machine who has not been properly trained in its safe operation.
2. Keep all guards and shields in place and secure.
3. Always use proper PTO speed or machine damage may result. This mower is designed to be used with a tractor having a 540 rear PTO.
4. DO NOT let children operate the mower.
5. NEVER allow passengers.
6. DO NOT allow anyone but the operator near the mower when operating.
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7. Before performing maintenance or making adjustments on the mower, shut off the tractor, disengage PTO, remove key from ignition, wait for all moving parts to stop and lock brakes before dismounting tractor. Be sure mower is securely blocked on safe supporting stands or set completely on the ground.
8. After striking an object, disengage PTO, shut off tractor and inspect for damage before con­tinuing.
9. DO NOT operate mower too close to ditches. Be alert for holes and gullies. Travel slowly over rough terrain.
10. Transport mower only in a raised position.
11. Stop engine before leaving tractor.
12. Becertain the tractoris in neutralor park positionand the PTO is disengaged before starting engine.
13. Check periodically for loose hardware and tighten if necessary.
14. Keep hands, feet and clothing away from moving parts. Wearproper eye protection to pre­vent injury from flying objects.
15. Mower should be lowered to the ground before engaging PTO and be sure that no one is near the machine. When traveling on public roads, use accessory lights and devices for ad­equate warning to operators of other vehicles. Comply with all Federal, State and Local Laws.
16. Before mowing, clear the area of objects and debris that could become entangled in the blades or thrown from the mower.
17. NEVER operate the mower while in raised transport position. Disengage the PTO when raised for transport or backing up.
18. In order to maintain steering control, ballast may need to be added to tractor. To determine the amount of ballast required refer to your tractor operator’s manual.
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SAFETY RULES (CON’T.)
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19. When used in certain sandy soil conditions, there can be severe erosive wearing of the blade at the lift or wing area. This can cause pieces of the blade to separate and be dis­charged from the mower. These particles can cause injury or damage and may create the blade to become unbalanced and dangerous to operate.
SAFETY DECALS
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DANGER
ROTATING CUTTING BLADE
* Do not put hands or feet under or into any part of this mower
deck or discharge chute
818-143C
CAUTION
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OPERATE ONLY WITH
540 RPM PTO
818-130C
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1. AVOID BODILY INJURY
Objects may be thrown great distances by cutting blades rotating under deck.
2. BEFORE WORKING ON MOWER:
Disengage power, shut off engine, and make sure blades have stopped rotating.
DANGER
818-141C
ROTATING DRIVELINE
KEEP AWAY!
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ROTATING CUTTING BLADE
*Do not put hands or feet under or into any part of this mower deck
or discharge chute
*OBJECTS MAY BE THROWN FROM MOWER
* Clear lawn of debris and objects * Do Not mow with by standards in area
*DO NOT OPERATE MOWER WITHOUT DISCHARGE CHUTE
DANGER
818-140C
--IMPORTANT--
* Your Grooming Mower comes equipped with all safety decals in place. * Always keep safety decals clean and legible. * Replace all damaged or missing safety decals. To order new safety decals go to your
Land Pride Dealer and reference part numbers as shown on page 27. * To install new safety decals:
A) Clean the area the decal is to be placed. (Refer to page 27.) B) Peel backing from decal and press firmly onto surface.
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NUT & BOLT TORQUING CHART
This chart is based on torque requirements in foot pounds for grade 5 bolts.
BOLT DIAMETER MINIMUM TORQUE MAXIMUM TORQUE BOLT DIAMETER MINIMUM TORQUE MAXIMUM TORQUE
1/4" 9 11 3/4" 270 324
5/16" 17 20 7/8" 400 480
3/8" 35 42 1" 580 696
7/16" 54 64 1 1/8" 800 880
1/2" 80 96 1 1/4" 1120 1240
9/16" 110 132 1 3/8" 1460 1680
5/8" 150 180 1 1/2" 1940 2200
NOTE: Torque requirements listed above do not apply to self-locking nuts. For self-locking nuts increase torque requirements listed above by 15%.
TRACTOR REQUIREMENTS
This mower is designed with a 3-Point category I hitch. Horsepowerrating oftractor shouldnot exceed 26 PTO horse power.
NOTE: In order to maintain steering control, ballast may have to be added to your tractor. To determine whether or not to add ballast, refer to your tractor operator’s man­ual.
CAUTION! DO NOT OVER SPEED PTO OR MACHINE DAMAGE MAY RESULT.
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THIS MOWER IS DESIGNED TO BE USED WITH A TRACTOR USING A 540 RPM REAR PTO.
GEAR BOX GEAR LUBE
Before operating this unit, 80-90 EP Gear Lube must be added to the gearbox(s) as indicated in the maintenance lubrication section (Page 9) of this manual. See your Land Pride Dealer for part number 821-012C Gear Lube.
ASSEMBLY INSTRUCTIONS
Your 25 Series Grooming Mower is shipped to you almost completely assembled. Remove the protective plastic wrap from the mower deck. Using a safe lifting device, set the mower deck on a safe supporting stand. Remove loose components - gauge wheels, gauge wheel arms and miscellaneous hardware from the top of deck. Carefully follow the instructions below for final assembly.
UPPER HITCH ARMS -
Refer to the parts illustration on page 14:
1. Loosen 5/8" x 1 1/2" long bolts (#18) and swing up-
per hitch (#21) up to a vertical position. Remove 5/8" x 5" long bolt (#25) and install upper hitch brace (#22) up­per pivoting hitch (#23) and hitch spacer (#24) with 5/8" x 5" long bolt (#25)as shown in parts illustration. Refer to Fig. 1 on page 5, for bolting location of upper hitch brace (#22) and tighten hardware to listed torque above.
GAUGE WHEEL ASSEMBLY - 2 FRONT GAUGE WHEELS & 4 GAUGE WHEEL ASSEMBLY
Refer to the parts illustration on page 22:
onpage 7). Secure shaft towheel arm with 1/4" lock pin (#5). Be sure all the spacers are arranged the same on each wheel assembly. Tighten all hardware to listed torque.
GAUGE WHEEL ASSEMBLY - 3 GAUGE WHEEL AS­SEMBLY
Refer to the parts illustration on page 22:
1. Bolt the gauge wheel arms (#1) to the mounting channels on the mower frame using 3/8" x 3" long bolt (#13).
2. Rear Single Gauge Wheel: Bolt the gauge wheel arm (#18) to the mounting channels of the mower frame using 3/8" x 1 1/4" Long Bolts (#19).
1. Bolt the gauge wheel arms (#1)-front gauge wheel
(#17)-rear gauge wheel, to the mounting channels on the mower frame using 3/8" x 3" long bolt (#13).
2. Insert the 1" diameter shaft of the gauge wheel yoke
(#6) into the bushings on the gauge wheel arm, noting the amount of spacers added to top or bottom depend­ing on cutting height (see "Cutting Height Adjustments"
3. Insert the 1" diameter shaft of the gauge wheel yoke (#6) into the bushings on the gauge wheel arm, noting the amount of spacers added to top or bottom depend­ing on cutting height (see "Cutting Height Adjustments" onpage 7). Secure shaft towheel arm with 1/4" lock pin (#5). Be sure all the spacers are arranged the same on each wheel assembly. Tighten all hardware to listed torque.
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ASSEMBLY INSTRUCTIONS (CON’T.)
GRASS CHUTE ASSEMBLY -
Refer to the parts illustration on page 14:
1. Loosen upper pivot bolt (#9) and remove lower
thumb screw (#17).
2. Hinge chute down and install thumb screw and flat
TRACTOR HOOK-UP
1. Be certain that tractor draw bar will not interfere.
Move draw bar ahead or remove if required. Draw bar shouldalso be checkedfor clearance whenunit is being raised for the first time.
2. Align lower link arms of tractor to hitch clevises on
mower. Insert lower hitch pins into lower ball swivels and attach lynch pins.
POWERSHAFT INSTALLATION
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washer (#13) and (#17). When set at position desired, tighten down upper pivot bolt and lock nut (#9) and (#10). DO NOT tighten completely. Allow chute to hinge. Lock down lower thumb screw with flat washer (#13) and (#17).
DO NOT in any condition operate mower with chute removed from this position.
3. Referring to fig. 1, attach tractor top link to upper floating hitch on mower with pin supplied. Secure with lock pin.
4. Adjust the tractor top link in or out to place the upper hitch pin vertically above the lower hitch pins as shown in fig. 1(below) to allow mower flotation.
1. Slide powershaft end with extended safety cone
over splined shaft of the gearbox and secure with at­taching device.
2. Slidepowershaft over the tractor’s splinedPTO shaft
and secure with locking device of powershaft.
3. Powershaft should now be moved back and forth to
insure that it is secure on the PTO shaft of the tractor and mower gearbox.
4. Should the powershaft require shortening:
CAUTION! TRACTOR PTO SHIELD AND ALL MOWER GUARDS MUST BE IN
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The 3-point hitch system on this mower has been de­signed for front to back flotation when mowing on un­even terrain. The lower 3-point hitch blocks also are adjustablefrom frontto back for additional fieldfloat and tractor clearance. The lower hitch blocks have a large pivot pin and a smaller locking pin, page 14 (#4) & (#5). When operating a mower equipped with four gauge wheels do not use lock pin (#4) unless desired for trans­port.
PLACE AT ALL TIMES DURING OPERATION!
FLOATING AND FRONT TO BACK HITCH ADJUSTMENTS
a. Hold the half-shafts next to each other in the
shortest working position and mark them. b. Shorten inner and outer guard tubes equally. c. Shorten inner and outer sliding profiles by the
same length as the guard tubes. d. Proper overlap is a minimum of one-half the
length of each tube, with both tubes being of
equal length. e. Round off all sharp edges and remove burrs.
Grease sliding profiles.
The mower can be operated with hitch blocks in either position. Depending upon the use of front gauge wheels, the lower hitch blocks can be used without the locking pin. If mower is not equipped with front gauge wheels and leveling chains are used, the locking pin should be installed. The lower hitch blocks and top link rear braces can be adjusted front to back as shown in fig. 1.
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Fig. 1
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LEVELING THE MOWER
THREE AND FOUR GAUGE WHEELS
NOTE: Tractor and mower should be on level ground.
1. Set lower hitches and upper floating hitch, as shown in fig. 1 on page 5.
2. Start tractor and raise mower, watching that tractor draw bar (if not removed) does not interfere with mower.
3. Slowlylower the moweruntil gaugewheels touchthe ground and the lower mower 3-point hitch bars are par­allel to the ground in floating position. Set tractor 3­point stop.
4. Set park brake and turn off tractor. Remove key from ignition.
TWO REAR GAUGE WHEELS IN REAR AND SUPPORT CHAINS
FRONT TO REAR: NOTE: Tractor and mower should be on level ground.
1. Set the lower hitches and upper floating hitch as shown in fig. 1 on page 5.
2. Start tractor and raise mower, watching that tractor draw bar (if not removed) does not interfere with mower.
3. Slowly lower mower until gauge wheels touch the ground and with mower deck close to level.
4. Setpart brake and turnoff tractor. Remove key from ignition.
5. Rotate mower blades parallel to direction of travel. Measurecutting edge to ground clearance on eachside of the mower.
6. Measure the clearance from the cutting edge to the ground at front and rear of the blade. This measure­ment should be equal or have the blade at the front of the mower not more than 1/2" lower than the blade at the rear of the mower.
5. Adjust the tractor top link in or out to place the upper hitchpin vertically above the lower hitch pin as shown in fig. 1 on page 5, to allow mower flotation.
6. Rotate blades parallel to direction of travel.
7. Measure the clearance from the cutting edge to the ground at front and rear of the blade. This measure­ment should be equal or have the blade at the front of the mower not more than 1/2" lower than the blade at the rear of the mower.
SIDE TO SIDE:
1. Set lower hitches and upper floating hitch at desired setting as shown in fig. 1 on page 5.
2. Start tractor and raise mower, watching that tractor draw bar (if not removed) does not interfere with mower.
3. Slowlylower the moweruntil gaugewheels touchthe ground.
4. Set park brake and turn off tractor.
5. With discharge chute hinged out of the way, rotate blade 90 degrees to direction of travel. If unequal, ad­just one lower lift link of tractor 3-point hitch to level mower.
6. Adjust lift chains to be tight by placing chains into slots on lower chain brackets. Be sure to connect the same link on both sides. Install chain connector. Se­cure excess chain links together with the two tie straps included.
7. Use tractor 3-point top link to level the blade front to back. Set tractor control when level.
8. Adjust lift chains to be tight by placing chains into slots on lower chain brackets. Be sure to connect the same link on both sides. Install plastic plugs. Secure excess chain links together with the two tie straps in­cluded.
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CUTTING HEIGHT ADJUSTMENT
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1. Usingthe tractor, raise the mower off the groundand support under it with secure blocking so not to let the mower drift down during maintenance.
2. Holding wheel and yoke assembly up, remove quick­lock pin from top of gauge wheel spindle. Position full length spacers and half spacer as required. Allspacers on top of spindle tube allows for approximately 1" cut-
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CAUTION! ENGAGE PARKING BRAKE, SHUT OFF TRACTOR, REMOVE KEY
ting height. Adjustments range from 1" to a maximum of 5 1/2" in 1/2" increments. Refer to "Leveling Mower" on page 6.
NOTE: If equipped with only rear gage wheels, the mower must be leveled front to rear each time this ad­justment is made.
AND DISENGAGE PTO BEFORE MAKING ANY HEIGHT ADJUSTMENTS!
TRANSPORTING
IMPORTANT: Always disengage PTO before rais­ing the mower to transport position.
1. When raising the mower to the transport position, be surethat powershaft doesnot contact tractoror mower. Adjust the tractor’s 3-point hitch lift height so that the PTO shaft does not contact mower deck.
2. Be sure to reduce tractor ground speed when turn­ing; and, leave enough clearance so the mower does
not contact obstacles such as buildings, trees or fences.
3. Select a safe ground travel speed when transporting fromone area to another. When travelingon roadways, transport in such a way that faster moving vehicles may pass you safely.
4. When traveling over rough or hilly terrain, shift trac­tor to a lower gear.
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CAUTION! WHEN TRAVELING ON PUBLIC ROADS, WHETHER AT NIGHT OR
DURING THE DAY, USE ACCESSORY LIGHTS AND DEVICES FOR ADEQUATE WARNING TO OPERATORS OF OTHER VEHICLES. COMPLY WITH ALL FEDERAL, STATE, AND LOCAL LAWS.
MOWING INSTRUCTIONS AND ADJUSTMENTS
1. Clear the area to be mowed of objects and debris that might be picked up and thrown by the mower blades.
2. Grass is best cut when it is dry. Mowing wet grass cancause plugging resultingin grassclumps behindthe mower.
3. Grass should be mowed frequently as shorter clip­pings deteriorate faster.
4. If mowing extremely tall grass, it is best to raise
5. cutting height and mow the area, then lower cutting height and mow a second time at the desired height.
6. Thismower is equipped with an adjustable grass dis­charge chute. Adjustments can be made by loosening the bolts on the front and rear of mower chute. With the mower chute in the raised operating position, grass is expelled away from the mower for a more even distribu­tion of grass clippings. Lowering the mower chute will decrease the distance the grass is discharged from the mower.
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CAUTION! WHEN MOWING IN SANDY SOIL AREAS, WEAR MAY OCCUR TO
YOUR MOWER BLADES CAUSED FROM SAND EROSION. FREQUENT INSPECTION SHOULD BE MADE AND BLADES REPLACED IF DAMAGED.
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OPERATING INSTRUCTIONS
BEFORE beginning to mow, the following inspection should be performed:
1. Check oil level in gearbox. Refer to "Maintenance" & "Lubrication" on page 9 of this manual.
2. Check that all plugs in gearbox have been replaced and tightened properly.
3. Be sure all mower blades, bolts and nuts are tight.
4. Be certain all guards and shields are in place and se­cure.
5. Grease PTO shaft and all other grease fittings.
6. Clear the area to be mowed of rocks, branches and other foreign objects.
7. Lower mower to ground. Set tractor throttle at ap­proximately 1/4 open. Engage PTO to start blades ro­tating.
8. Operate with 540 rpm PTO tractor.
9. At first begin mowing at a slow forward speed and shiftup untilthe desired speed is achieved- maintaining 540 PTO rpm.
10. Mower blades will cut better at a faster blade speed than at reduced throttle.
11. Mowing should not be done in wet conditions as grass will stick to blades and the under side of mower deck.
12. After mowingthe first 50 feet, stop and check to see that the mower is adjusted properly.
13. DO NOT make sharp turns or attempt to back up while mower is on the ground.
14. DO NOT engage PTO with mower in the fullyraised position. DO NOT engage PTO at full throttle.
OPERATING CHECK LIST
Proper servicing and adjustments is the key to the long life of any machine. With careful and systematic inspec­tion of the mower, you can avoid costly maintenance, time and repair.
For Safety reasons, each maintenance opera-
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tion must be performed with the tractor’s PTO dis­engaged, the mower lowered completely, tractor engine shut off and ignition key removed.
SERVICE DAILY:
1. Grease the PTO u-joint.
2. Check that all bolts are tight.
SPECIFICATIONS
CUTTING WIDTH ....................................................48"
OVERALL WIDTH..............................................58 1/2"
HEIGHT ...................................................................36"
LENGTH (4 WHEEL) ...............................................56"
WEIGHT................................................................ 399#
CUTTING HEIGHT...........................................1"-5 1/2"
DECK MATERIAL..........................................10 Gauge
THICKNESS
BLADES - 2................................1/4" X 2 1/2" X 24 7/8"
BLADE OVERLAP ............................................... 1 1/2"
BLADE TIP SPEED ....................................15,745FPM
1/2" Increments
Heat Treated
Alloy Steel
LUBRICATE EVERY 50 HOURS OF OPERATION:
1. With the mower on level ground, check the oil level in the gearbox by removing the plug in the side of the box. The oil should reach the plug hole. Fill if neces­sary with SAE 90 oil and retighten both plugs. DO NOT OVERFILL! Should your gearbox require service, take it to your LAND PRIDE dealer.
IMPORTANT: Mower should be level when check­ing or adding oil to the gearbox!
BLADE SPINDLES........................................Greasable
HITCH....................................................Cat. 1 Floating
Clevis
GAUGE WHEELS:..........................................Castered
1 REAR 2 FRONT 10 1/4 x 3 1/4
Solid Tire
GAUGE WHEELS:..........................................Castered
2 REAR 2 FRONT 10 1/4 x 3 1/4 OPTIONAL Solid Tire
CASTER WHEEL...............................1" Diameter With
SPINDLE Greasable Bushing
DRIVE TRAIN ........................................540 RPM PTO
Gearbox
2.5:1 Ratio
Beveled Gears
Cast Iron Housing
Single V-Belt
GRASS CHUTE...............................Hinged-Adjustable
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MAINTENANCE
For SAFETY REASONS, each maintenance operation must be performed with the tractor’s PTO dis-
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engaged, the Mower lowered completely to the ground or on safely supported blocking, tractor engine shut off and ignition key removed.
Proper servicing and adjustments is the key to the long life of any machine. With careful and systematic inspection of the Grooming Mower, you can avoid costly maintenance, time and repair.
1/29/04
BLADE SHARPENING -
1. Blades should be sharpened at each end to the same angle as the original cutting edge.
NOTE: Care should be taken in order not to remove any more material than necessary to sharpen blade.
2. Balance each blade after sharpening.
BLADE REPLACEMENT ­IMPORTANT: ALWAYS install blade with cutting edge
facing direction of rotor shaft rotation.
1. Remove cap screw and blade washer from blade to be replaced. Remove blade.
2. Install blade washer into center hole on blade.
3. Replace cap screw and lock washer and tighten bolts to proper torque. See "Nut & Bolt Torquing Chart" on page 4.
IMPORTANT: Replace blades with genuine Land Pride blades only.
V-BELT INSTALLATION -
1. Remove belt covers.
2. Move belt take-up handle in a clockwise direction to relieve tension on belt.
3. With tension relieved from belt remove old belt from pulleys.
4. Install new belt referring to the figure below (also re­fer to the decal on top of mower deck). Be sure belt is positioned in all the pulley grooves. Release belt take­up handle to apply tension to new belt.
5. Reinstall all belt covers and secure in place with hardware.
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CAUTION! BELT DRIVE SYSTEM
UNDER SPRING TENSION; USE CARE TO AVOID BODILY HARM!
LUBRICATION
SERVICE DAILY:
1. Grease the PTO u-joints.
2. Wheel support bushings.
3. Wheel bushing.
4. Bearing in blade spindle hubs. NOTE: There is a small relief hole on each spindle hub
casting on the underside of the deck. The relief hole re­leases pressure from inside the spindle hub casting when being greased. Spindle hubs should be greased until grease purges from relief hole.
SERVICE EVERY 50 HOURS OF OPERATION:
1. With the mower on level ground, check the oil level in the gearbox by removing the plug in the side of the box. The oil should reach the plug hole. If oil level is low, remove the top plug in the gearcase and fill with SAE 90 oil until oil flows from side port of the gearbox. Reinstall plugs and retighten. DO NOT OVERFILL! Should your gearbox require service, take it to your LAND PRIDE dealer.
IMPORTANT: Mower should be level when check­ing oil in gearbox!
2. Disconnect PTO shaft from the tractor and slide apart. Clean and coat the inner tube of the PTO shaft with a light film of grease and then reassemble.
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STORAGE
Atthe endof the working season orwhen the mower will not be used for a long period, it is good practice to clean off any dirt or grease that may have accumulated.
Check the blades for wear and replace if necessary. See "Maintenance" on page 9.
Inspect the mower for loose, damaged or worn parts and adjust or replace if needed.
Lubricate as noted in "Lubrication" on page 9.
OPTIONS
FRONT ANTI-SCALPING ROLLER
ASSEMBLY INSTRUCTIONS
Assemble item numbers 1 through 4 as shown in the il­lustration below. Position left hand and right hand mount brackets on mower frame making sure the roller is running parallel with bottom of the mower deck to 1" below. Mark the four center points of mounting holes in
Repaint parts where paint is worn or scratched to pre­vent rust.
Remove mower drive belt from one pulley to release drive belt tension.
Remove belt guards, thoroughly clean the top and bot­tom of the mower frame.
Store mower in a clean, dry place.
brackets. Remove assembly and drill holes 13/32" di­ameter. Mount assembly to frame making sure that the pan head screws are installed as shown on illustration (head side of screw to the inside of mower deck).
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OPTIONS (CON’T.)
MOWER CHAIN KIT ASSEMBLY INSTRUCTIONS
1/29/04
Remove tractor 3-point hitch upper link pin (#1). Install liftchains (#2) onoutside surface ofupper link mounting plate on tractor. Reinstall link pin and keeper.
NOTE: Depending upon brand of tractor the link pin may need to be replaced with a longer pin or a bolt. If a pin is used its keeper must be a large enough size to withstand side loads from the chain pull.
Attach the lower chain brackets (#3) and the tractor 3­point hitch clevis (#4) to the mower lower links (#5). Place lower chain brackets (#3) to the inside of the trac­tor lower 3-point links. The 5/8" diameter lock pin (#6) should be installed when using the leveling chains.
NOTE: Refer to "Leveling The Mower" on page 6.
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PROBLEM CAUSE SOLUTION
1. Discharge chute plugged Belt not installed correctly Check installation of belt
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CAUTION! DO
NOT TRY TO CLEAN DIS­CHARGE CHUTE WHEN MOWER IS RUNNING.
TROUBLE SHOOTING
Grass too wet Wait until grass dries Grass too tall Raise cutting height of mower and
cut grass twice
RPM of tractor too low Mow at full throttle (540 PTO rpm)
Check PTO speed & tractor engine
BODILY HARM MAY OC­CUR.
2. Belt slipping Plugged grooming mower Unplug and clean mower deck
3. Patches of uncut grass RPM of tractor too low Mow at full throttle (540 PTO rpm)
Ground speed too fast Shift transmission to a lower gear
Debris in sheaves Remove belt guard shields and
clean sheaves
Worn belt Replace belt
Check PTO speed & tractor engine Ground speed too fast Shift transmission to a lower gear Blade damaged or dull Sharpen & balance or replace blade
4. Excessive vibration Debris in sheaves or on mower Remove belt guard shield and clean deck debris from belt area and sheaves
Drive belt damaged Replace drive belt Sheaves damaged or out of Replace sheaves or align
alignment Inadequate clearance between Remove belt guard shields & clean
belt guard shields & belt debris from belt area & sheaves Mower in raised position & Readjust 3-point hitch to raise
mower running mower to maximum of 14 inches
5. Gearbox noisy Low lubricant level Check lubricant level
6. Blades scalping grass Cutting too low Raise cutting height by adjusting
wheels Ridges in terrain Change mowing pattern Fast turning speed Reduce speed on turns
7. Uneven cut Ground speed too fast Shift to a lower gear Mower not level Level mower Dull blades Sharpen blades & balance or replace
8. Tractor loaded down by mower RPM of engine too low Mow at full throttle (540 PTO rpm) Ground speed too fast Shift to a lower gear Debris wrapped around mower Clean mower
spindles
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WARRANTY
Land Pride warrants to the original purchaser of new Land Pride Products, that they are free of defects in material and workmanship. This warranty is applicable only for the normal life expectancy of the unit or individual components for a period of one year from date of original purchase if for personal use; 90 days for commercial or rental purposes. Warranty coverage is limited to replacing any part, at no charge to the original purchaser, that in our judgment shows evidence of a defect: provided that upon written request, any such defective part is returned to Land Pride within (30) days of failure.
1/29/04
This Warranty does not apply to any part or product which in Land Pride’s judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed.
Claims under this Warranty must be made to the dealer which originally sold the product. Land Pride reserves the right to make changes in materials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Land Pride liable for damages of any kind, direct, consequen­tial, or contingent, to property. Furthermore, Land Pride shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to any expense due to loss for labor, supplies, rental machinery or for any other reason.
No other Warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale.
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1/29/04
FLAT DECK MOWER - DECK & COMPONENTS
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FLAT DECK MOWER - DECK & COMPONENTS (CON’T.)
Ref. Part No. Description
1. 310-046H 48" Mower Deck
2. 310-071H Lower Hitch Lug
3. 310-020S Lower Hitch Pin
4. 805-141C Pin, Lock 5/8" x 2" Long {2 Wheel Units Only}
5. 805-140C Pin, Pivot 3/4" x 2" Long
6. 805-143C Pin, Hair Cotter 0.120
7. 805-015C Pin, Lock 5/16" x 1 3/4" Long
8. 310-072H Discharge Chute
9. 802-004C Bolt, Hex 1/4"-20 x 3/4" Long
10. 803-007C Nut, Lock 1/4"-20
11. 310-144D Cover, Belt - Right Hand
12. 802-241C Bolt, Wing 1/4"-20 x 3/4" Long
13. 804-007C Washer, Flat 1/4"
14. 800-006C Fastener, U-Type 1/4"-20
15. 816-072C Cap, Pin Belt Guard
16. 310-145C Guard, Belt - Left Hand
17. 801-041C Screw, Thumb 1/4"-20 x 1/2" Long
18. 802-207C Bolt, Hex 5/8"-18 x 1 1/2" Long
19. 804-022C Washer, Lock 5/8"
20. 803-022C Nut, Hex 5/8"-18
21. 310-147D Upper Hitch Bar
22. 310-146D Upper Hitch Brace
23. 310-015D Pivoting Upper Hitch
24. 310-012D Spacer, Top Hitch
25. 802-307C Bolt, Hex 5/8"-18 x 5" Long
26. 805-142C Pin, Clevis 3/4" x 3 1/2" Long
1/29/04
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1/29/04
FLAT DECK MOWER BELT DRIVE
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18642
Page 18
FLAT DECK MOWER BELT DRIVE (CON’T.)
Ref. Part No. Description
1. 826-011C Gearbox - Comer 826-081C Gearbox - IEG
2. 802-207C Bolt 5/8"-18 x 1 1/2" Long
3. 804-022C Washer, Lock 5/8"
4. 803-022C Nut 5/8"-18
5. 817-050C Shaft Protector
6. 310-331D Key 1/4" x 11/16" Long
7. 310-041D Gear Box Spacer - Used Only With Comer Gearbox
8. 808-076C B-Groove Pulley 9 O.D.
9. Washer (Supplied With Gearbox)
10. Nut (Supplied With Gearbox)
11. Pin, Cotter (Supplied With Gearbox)
12. 802-239C Bolt, Hex 5/8"-18 x 2 1/2" Long
13. 808-073C Pulley, Flat Idler
14. 803-119C Nut, Collar Ny-Loc 5/8"-18
15. 818-028C Bushing, Pivot
16. 310-088H Handle, Belt Take-Up
17. 807-068C Extension Spring - Belt Drive
18. 802-233C Bolt, Eye 1/4"-20 x 2 3/4" Long
19. 803-144C Nut, Ny-Loc 3/4"-16
20. 890-163C Key, Woodruff 1/4" x 3/4" Long
21. 808-075C Pulley, B-Groove
22. 802-229C Bolt, Hex 7/16"-20 x 1 1/2" Long
23. 822-006C Bearing
24. 310-224D Hub, Spindle
25. 310-176D Grease Tube - Long
26. 800-075C Zerk 5/16"-24
27. 310-299D Shaft, Spindle
28. 310-300D Hub, Blade
29. 890-172C Blade, Mower 890-200C Sand Blade 5/16" x 24 1/2" {Optional}
30. 310-043D Washer, Blade
31. 804-015C Washer, Lock 1/2"
32. 802-326C Bolt, Hex 1/2"-20 x 1 1/4" Long
33. 804-014C Washer, Lock 7/16"
34. 803-115C Nut, Hex 7/16"-20
35. 310-042D Grease Tube - Short
36. 816-074C Belt, Mower
37. 803-006C Nut, Hex 1/4"-20
1/29/04
310-063S Gearbox Subassembly. Includes 1 Each Of Items 1, 5 Through 11; And, 4 Each Of Items 2
Through 4.
310-137S Blade Spindle Hub Assembly. Includes 1 Each Of Items 19 Through 21, 24, 26 Through 28,
& 35; And, 2 Each Of Item 23.
310-139S Blade Spindle Hub Assembly - Long. Includes 1 Each Of Items 19 Through 21, & 24
Through 28; And 2 Each Of Item 23.
310-087S Belt Take-Up Handle. Includes 1 Each Of Items 3, 4, 12, 13, & 16; And, 2 Each Of Item 15.
38. 819-069C Tag, Warning Do Not Operate Without Lube
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1/29/04
COMER GEARBOX
(PART NO. 826-011C)
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COMER GEARBOX (CON’T.)
(PART NO. 826-011C)
Ref. Part No. Description
1. 0.141.0330.00 Casting - Machined
2. 8.4.1.00889 Key, parallel B 10 x 8 x 30
3. 8.0.1.00870 Bearing 6207
4. 8.7.0.00693 Cap
5. 0.141.2100.00 Shaft 1 3/8"
6. 0.141.5000.00 Gear
7. 0.141.7100.00 Spacer
8. 8.5.2.00131 Ring, Snap
9. 8.5.1.00005 Ring, Snap
10. 8.2.2.01144 Nut, Castle
11. 8.3.2.00409 Washer, Bolt
12. 8.5.3.00915 Ring, Snap
13. 8.7.1.00152 Double Lip Seal
14. 0.259.7500.00 Shim
15. 0.141.6001.00 Shaft, Pinion
16. 8.6.5.00006 Plug 3/8"
17. 8.0.1.00000 Bearing
18. 0.141.1300.00 Cover
19. 8.5.3.01057 Ring, Snap
20. 8.7.6.01058 O-Ring
21. 8.7.3.00028 Oil Seal
22. 805-017C Pin, Cotter 3/16" x 1 3/4" Long
23. 310-331D Key 1/4" X 11/16" Long
1/29/04
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1/29/04
IEG GEARBOX
(PART NO. 826-081C)
10891
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IEG GEARBOX (CON’T.)
(PART NO. 826-081C)
Ref. Part No. Description
1. 18-021 Housing
2. 04-004 Ball Bearing #207
3. 09-002 Plug, Pipe 1/2"-14
4. 02-035 Input Shaft
5. 21-012 Retaining Ring
6. 03-036 Input Gear 30 Tooth
7. 08-004A Gasket, Input Cap 0.25 mm
8. 08-004B Gasket, Input Cap 0.10 mm
9. 07-001 Washer, Lock #10
10. 06-012 Screw, Cap #10 x 1.5 x 25
11. 20-007 Input Cap
12. 09-009 Cap Plug
13. 08-005A Gasket, Output Cap 0.25 mm
14. 08-005B Gasket, Output Cap 0.10 mm
15. 20-003 Output Cap
16. 05-005 Output Oil Seal
17. 805-017C Pin, Cotter 3/16" x 1 3/4" Long
18. 11-007 Nut, Slotted Hex 1"-14
19. 07-005 Washer, Blade Hub
20. 03-037 Output Pinion & Shaft 12 Tooth
21. 10-002 Spacer, Bearing
22. 04-003 Ball Bearing #208
23. 05-002 Input Oil Seal
24. 310-331D Key 1/4" x 11/16" Long
25. 811-320C Valve, Relief 1/8"-27
1/29/04
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1/29/04
GAUGE WHEEL ASSEMBLY
22
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Page 24
GAUGE WHEEL ASSEMBLY (CON’T.)
Ref. Part No. Description
1. 310-014H Gauge Wheel Arm Weldment
2. 827-002C Spacer 1"
3. 817-048C Bushing, Spindle
4. 827-001C Spacer 1/2"
5. 805-065C Pin, Wire Retaining 1/4" x 1 3/4" Long
6. 310-149H Yoke, Gauge Wheel {Used On Mowers After Serial #59102} 310-003H Yoke, Gauge Wheel {Used On Mowers Before Serial #59101}
7. 802-350C Bolt, Hex 1/2"-20 x 6 1/2" Long {Used On Mowers After Serial #59102} 802-243C Bolt, Hex 1/2"-20 x 5 1/2" Long {Used On Mowers Before Serial #59101}
8. 804-015C Washer, Lock 1/2"
9. 803-018C Nut, Hex 1/2"-20
10. 814-057C Tire, Solid Wheel 3 1/4" x 10 1/4"
11. 310-328D Spacer Tube {Used On Mowers After Serial #59102} 310-025D Spacer Tube {Used On Mowers Before Serial #59101}
12. 310-329D Spacer Tube {Used On Mowers After Serial #59102} 310-024D Spacer Tube - Short {Used On Mowers Before Serial #59101}
13. 802-245C Bolt, Hex 3/8"-24 x 3" Long
14. 804-080C Gauge Wheel Arm Mounting Washer 1 1/2" OD x 13/32" ID
15. 804-013C Washer, Lock 3/8"
16. 803-146C Nut, Hex 3/8"-24
17. 310-080H Gauge Wheel Arm - Dual
18. 310-047H Gauge Wheel Arm - Single
19. 802-294C Bolt, Hex 3/8"-24 x 1 1/4" Long
20. 804-012C Washer, Flat 3/8"
21. 800-001C Zerk, Grease Straight
22. 800-100C Zerk, Staked
23. 890-189C Bushing 3/4" ID 1 3/8" OD x 1" Long 87010 Bushing 3/4" ID 1 1/8" OD x 5/8" Long
1/29/04
NOTE: Item #23 Will Require A Dimension Check Before Ordering.
310-017S Gauge Wheel & Yoke Subassembly. Includes 1 Each Of Items 4 Through 11; 2 Each Of
Item 12; And, 4 Each Of Item 2. 310-064S Gauge Wheel Arm Subassembly. Includes 1 Each Of Items 1 & 20; And, 2 Each Of Item 3. 310-078S Single Rear Gauge Wheel Arm Subassembly. Includes 1 Each Of Items 17 & 20; And, 2
Each Of Item 3. 310-083S Dual Rear Gauge Wheel Arm Subassembly. Includes 1 Each Of Items 16 & 20; And, 2 Each
Of Item 3.
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1/29/04
POWER TAKE-OFF
(PART NO. 826-012C)
Ref. Part No. Description
1. 380905 End Yoke
2. 381908 Quick Disconnect Yoke
3. 044439 Cross & Bearing Kit
4. 041065 Inboard Yoke
5. 020614 Spring Pin
6. 054484 Inner Profile
7. 377234 Shield Cone - 4 Rib
8. 087279 Bearing Ring
9. 387332 Outer Shield Tube With Cap
10. 387266 Inner Shield Tube With Cap
11. 377240 Shield Cone - 10 Rib
12. 054482 Outer Profile
13. 041068 Inboard Yoke
14. 365305 Screw
15. 044321 Safety Chain
16. 383334 Danger Decal - Steel
17. 383333 Danger Decal - Shield
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OPTIONS
FRONT ANTI-SCALPING ROLLER
(PART NO. 310-077S)
1/29/04
Ref. Part No. Description
1. 817-049C 4" x 10" Roller
2. 310-076H Left Hand Mount Bracket
3. 310-190D Right Hand Mount Bracket
4. 803-114C Nut, Lock 3/4"-16 Nylock Collar
5. 801-043C Screw, Pan Head 3/8"-16 x 1" Long
6. 804-013C Washer, Lock 3/8"
7. 803-014C Nut, Hex 3/8"-16 310-077S Front Roller Package. Includes 1 Each Of Items 1 Through 4; And, 4 Each Of Items 5
Through 7.
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1/29/04
OPTIONS
CHAIN KIT
(PART NO. 310-038S)
Ref. Part No. Description
1. 310-117D Chain Bracket - Lower
2. 310-032H Lift Chain
3. 817-057C Cap Plug
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DECAL PLACEMENT
ROTATING DRIVELINE
KEEP AWAY!
1/29/04
Ref. Part No. Description
310-086A FD/AT SAFETY DECAL PACKAGE Complete safety decal package 310-079A FD/AT2548 DECAL PACKAGE Complete decal package
1. 818-165C LP LOGO SMALL BUCKSKIN
2. 818-552C DECAL DANGER PTO DRIVELINE
3. 818-139C DECAL PTO FD/AT {826-012C}
4. 818-540C DECAL DANGER GUARD MISS PTO
5. 818-162C LP LOGO LARGE GREEN
6. 818-190C DECAL FLAG
7. 818-087C DECAL 48 LP - BLACK
8. 818-085C DECAL 25 SERIES LP - BLACK
9. 818-230C DECAL RED REFLECTOR
10. 818-560C DECAL NOTICE TO OWNER-NO WARRA
11. 818-557C DECAL DANGER CANNOT READ ENG
12. 818-558C DECAL WARNING GEN SAFE MOWER
13. 818-130C DECAL CAUTION 540 RPM
14. 818-142C DECAL DANGER PTO DRIVELINE EN
15. 818-159C DECAL 48 V-BELT INSTALLATION
16. 818-555C DECAL DANGER ROTATE BLADE
17. 818-556C DECAL DANGER THROWN OBJ CUTTER
18. 819-036C I.D. PLATE - LAND PRIDE (NOT REPLACEABLE)
19. 818-138C DECAL GREASE EVERY 25 HOURS
ROTATING DRIVELINE
KEEP AWAY!
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1/29/04
NOTES
28
Page 30
Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA
www.landpride.com
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